Full-intelligent inspection robot

Abstract

The utility model discloses a full-intelligent inspection robot, and relates to the technical field of inspection equipment. A robot body is mounted on the bottom surface of the control box, a moving component is mounted in the middle of the top end of the control box, clamp adjusting mechanisms are arranged on two sides of the top end of the control box, an inspection track is mounted between the two clamp adjusting mechanisms, and each clamp adjusting mechanism comprises a side rolling frame in rolling connection with the inspection track. The distance between the side rolling frame and the adjacent side of the inspection track is adjustable, a controller is arranged on one side of the control box, and the moving assembly and the clamp adjusting mechanism are both electrically connected with the controller. The two clamp adjusting mechanisms are installed between the robot body and the inspection track, the stretching amount of the air cylinders of the clamp adjusting mechanisms is controlled through remote control, control over the clamping state and the disassembling state of the auxiliary wheels is achieved after transmission to the auxiliary wheels, and therefore the functions of fast and convenient disassembling, assembling and overhauling of the robot body are achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of inspection equipment, and specifically relates to a full intelligent inspection robot. BACKGROUND

[0002] With the continuous development of science and technology, due to the advantages of low cost, simple operation, wide adaptability, strong anti-interference ability and the like, the inspection robot is widely used in factories, warehouses, power stations, municipal construction and rail transportation and the like, and the inspection robot can be divided into a trackless intelligent inspection robot and a tracked intelligent inspection robot, wherein the tracked inspection needs to be carried out along the given track.

[0003] The patent specification with the publication number CN220179326U discloses an intelligent inspection robot, which comprises a channel-shaped track and a robot body, first and second mounting plates are arranged on opposite sides of the upper side of the robot body, a driving device is arranged in the first mounting plate, a driving wheel is connected to the output end of the driving device, a circular hole with a threaded structure is formed in the second mounting plate, a screw rod is threadedly connected to the circular hole, a driven wheel is rotatably connected to the end of the screw rod close to the driving wheel, the end of the screw rod away from the driving wheel extends out of the second mounting plate and is fixedly connected with a handle, and two groups of pulleys are arranged on the upper side of the robot body and are distributed in front of and behind the first and second mounting plates.

[0004] The robot is controlled by rotating the handle installed on the driven wheel on one side of the channel-shaped track, and the driven wheel is accommodated into the accommodating groove by rotating the handle, so that one side of the robot is separated from the track. Subsequently, the robot is pushed to the side of the driving wheel to realize the derailment of the robot. The technical scheme has the following disadvantages: the track inspection robot is usually suspended from a high place, and the robot still needs to be climbed to a high place for manual removal when the main body structure is removed, that is, there is a certain risk in climbing, and secondly, the robot needs to be kept stationary during removal, and the roller is in the normal working state before the robot is removed, that is, the actual removal action needs to wait for the inspection robot to move a distance before it can be performed, which makes the positioning during removal more inconvenient.

[0005] No effective solution has been proposed for the problems in the related art. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a full intelligent inspection robot, and the technical problems to be solved are as follows: the existing inspection robot is dangerous to climb to a high place during removal and maintenance, and needs to wait for the robot to roll a distance before removal can be performed, which takes a long time.

[0007] The purpose of the utility model can be achieved by the following technical scheme.

[0008] The utility model provides a full -intelligent inspection robot, including control box, robot main part is installed to the bottom surface of control box, mobile assembly is installed to the middle of control box top, is provided with the clamping mechanism to both sides of control box top, is installed in the inspection track between two clamping mechanisms, the clamping mechanism includes with the side rolling frame of inspection track rolling connection, the distance between the adjacent side of side rolling frame and inspection track is adjustable, one side of control box is provided with the controller, mobile assembly, clamping mechanism all with controller electric connection.

[0009] As a further scheme of the utility model: the middle part of the top of the control box is provided with a top groove, the mobile assembly is installed inside the top groove, and further comprises a displacement motor installed on the bottom surface of the top groove, one side of the output end of the displacement motor is provided with a main wheel frame, a main roller is rollingly connected to the middle part of the main wheel frame, and the top end of the main roller is rollingly connected to the bottom surface of the inspection track.

[0010] As a further scheme of the utility model: the clamping mechanism further comprises a bottom plate fixedly connected to the top end of the control box, one side of the top end of the bottom plate is provided with a sliding strip, the sliding strip is slidably connected to the both sides of the sliding strip, a side of the bottom plate is provided with a cylinder, the telescopic rod of the cylinder penetrates through one side of the bottom plate and is fixedly connected to a cross bar at the end, the both sides of the cross bar are symmetrically rotatably connected to connecting rods, one side of the connecting rod is rotatably connected to a half gear, the bottom plate is fixedly connected to a positioning shaft at the axis of the half gear, and the positioning shaft is rotatably connected to the center of the half gear.

[0011] As a further scheme of the utility model: one side of the sliding strip is provided with a rack, the rack is meshed with the half gear, and the bottom surface and the top end of the sliding strip are provided with sliding grooves, and the top end of the bottom plate is provided with a top plate.

[0012] As a further scheme of the utility model: the both sides of the bottom plate are provided with limiting plates, the sliding strip is fixedly connected to the side rolling frame adjacent to the side, and the top end of the side rolling frame is rotatably connected to an auxiliary wheel.

[0013] As a further scheme of the utility model: the distance between the limiting plate and the adjacent side of the bottom of the inspection track is greater than the distance between the inner side of the auxiliary wheel and the outer side of the bottom of the inspection track, and the distance between the inner side of the side rolling frame and the inner side of the auxiliary wheel is less than the width of the one side track of the bottom of the inspection track.

[0014] The utility model discloses the beneficial effects of:

[0015] By installing the robot body on the bottom surface of the control box, installing the clamping mechanism symmetrically on both sides of the top end of the control box, connecting the controller on one side of the control box with the air cylinder of the clamping mechanism, and remotely controlling the controller through the remote control device, when the air cylinder is in the maximum contraction state, the half gears on both sides of the clamping mechanism drive the position adjusting tooth plates to move away from the inspection track until the auxiliary wheels on both sides are separated from the track, thereby realizing the automatic derailment of the auxiliary wheels, and by arranging the receiving device below the robot body, the automatic disassembly of the robot body of the inspection robot can be realized, the staff can be prevented from climbing to operate, and the safety of the disassembly and repair of the robot body is improved.

[0016] Further, when the extension rod of the air cylinder of the clamping mechanism extends to the collinear state with the connecting rod, the half gears on both sides of the clamping mechanism drive the position adjusting tooth plates to move close to the inspection track until each position adjusting tooth plate clamps the inspection track, thereby realizing the quick stopping function of the robot body, so that the robot body can be quickly stopped when preparing for disassembly, and the efficiency of disassembly and repair of the robot body is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] The utility model will be further described below in combination with the drawings.

[0018] Figure 1 It is the whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the side structure schematic diagram of the utility model;

[0020] Figure 3 It is the local sectional view of the top of the utility model;

[0021] Figure 4 It is the utility model Figure 3 Detail enlarged view of A in the utility model.

[0022] In the drawing: 1, control box; 2, robot body; 3, moving assembly; 31, shift motor; 32, main wheel frame; 33, main roller; 4, clamping mechanism; 41, side roller frame; 42, bottom plate; 43, slide bar; 44, position adjusting tooth plate; 45, air cylinder; 46, cross rod; 47, connecting rod; 48, half gear; 49, positioning shaft; 5, inspection track; 6, controller; 7, top groove; 8, top plate; 9, limiting plate. DETAILED DESCRIPTION

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] like Figures 1 to 4 As shown, a fully intelligent inspection robot includes a control box 1, a robot body 2 mounted on the bottom of the control box 1, a moving component 3 mounted on the top center of the control box 1, and clamping mechanisms 4 symmetrically arranged on both sides of the top of the control box 1. An inspection track 5 is installed between the two clamping mechanisms 4. The two sides of the clamping mechanism 4 are vertically symmetrical about the center of the inspection track 5 and include a side roller frame 41 that is rotatably connected to the inspection track 5. The distance between the side roller frame 41 and the adjacent side of the inspection track 5 is adjustable. A controller 6 is set on one side of the control box 1. The moving component 3 and the clamping mechanism 4 are all electrically connected to the controller 6.

[0025] It should be noted that a signal receiver is installed inside the control box 1, and the signal receiver is electrically connected to the controller 6. When the inspection robot is performing an inspection, the electrical equipment of the moving component 3 and the clamping mechanism 4 can be controlled by a remote control device. Before the robot body 2 is installed on the inspection track 5, the inspection path can be set through the control panel and buttons. Multiple cameras are installed at the bottom of the robot body 2 to handle the inspection tasks to be performed. The inspection track 5 is preferably an "I"-shaped guide rail, and the robot body 2 rolls and moves on the guide rail to perform the inspection action.

[0026] like Figure 3 As shown, a top groove 7 is provided at the top center of the control box 1. The moving component 3 is installed in the middle of the top groove 7 and includes a shift motor 31 installed inside the top groove 7. The main wheel frame 32 is installed in the extension direction of the output end of the shift motor 31. The main roller 33 is slidably connected to the middle of the main wheel frame 32. The top of the main roller 33 is slidably connected to the bottom surface of the inspection track 5.

[0027] It should be noted that the contact surface between the main roller 33 and the bottom surface of the inspection track 5 is a frosted surface. The robot body 2 moves by the cooperation of the main roller 33 installed on the top and the side roller frame 41 installed in the track. When the main roller 33 rolls, the friction between it and the bottom surface of the inspection track 5 drives the robot body 2 to move. Specifically, the displacement motor 31 is controlled by the controller 6, which drives the main roller 33 connected to the output end to rotate. The main roller 33 moves and inspects along the inspection track 5 with the help of friction and the auxiliary guiding effect of the side roller frame 41.

[0028] like Figure 3 and Figure 4As shown, the adjusting and clamping mechanism 4 further comprises a bottom plate 42 fixedly connected to the top end of the control box 1, a slide bar 43 is arranged on one side of the top end of the bottom plate 42, adjusting toothed plates 44 are slidably connected to both sides of the slide bar 43, a gas cylinder 45 is installed on one side of the bottom plate 42, the telescopic rod of the gas cylinder 45 penetrates through one side of the bottom plate 42 and is fixedly connected to an end of a cross bar 46, the cross bar 46 is symmetrically and rotatably connected to both sides of a connecting rod 47, the connecting rod 47 is rotatably connected to one side of a half gear 48, the bottom plate 42 is fixedly connected to a positioning shaft 49 at the center of the half gear 48, and the positioning shaft 49 is rotatably connected to the half gear 48;

[0029] The adjusting toothed plate 44 is in the shape of L, and a rack is arranged on one side close to the half gear 48, the rack is engaged with the half gear 48, and slide grooves are arranged on the bottom surface and the top end of the adjusting toothed plate 44, and the top plate 8 is installed on the top end of the bottom plate 42;

[0030] Limiting plates 9 are arranged on both sides of the bottom plate 42, the adjusting toothed plate 44 is fixedly connected to the adjacent side rolling frame 41, an auxiliary wheel is rotatably connected to the top end of the side rolling frame 41, the auxiliary wheel is rollingly connected to the inspection track 5, the distance between the limiting plate 9 and the adjacent side of the bottom of the inspection track 5 is greater than the distance between the inner side of the auxiliary wheel and the outer side of the bottom of the inspection track 5, and the distance between the inner side of the side rolling frame 41 and the inner side of the auxiliary wheel is less than the width of one side of the bottom of the inspection track 5;

[0031] It should be noted that the robot body 2 has three states when in use, one of which is a normal running state, at this time the controller 6 controls the telescopic rod of the gas cylinder 45 to be in a semi-elongated state, then the telescopic rod pushes the cross bar 46 to drive the connecting rods 47 on both sides to be in an expanded state (see Figure 4 ), at this time the half gear 48 drives the rack to move to one side close to the inspection track 5, thereby entering a conventional suitable inspection moving state;

[0032] When the telescopic rod of the gas cylinder 45 is in an over-elongated state, in an extreme case, the cross bar 46 moves to a state in line with the connecting rods 47 on both sides, at this time the connecting rods 47 drive the half gear 48 to rotate to one side of the inspection track 5, then the adjusting toothed plate 44 continues to shrink to one side close to the inspection track 5, until the adjusting toothed plates 44 on both sides of the inspection track 5 complete clamping on both sides below the track, at this time the robot body 2 is in a state of being stopped, since the distance between the inner side of the side rolling frame 41 and the inner side of the auxiliary wheel is less than the width of one side of the bottom of the inspection track 5, the inner side of the auxiliary wheel is away from the adjacent side of the inspection track 5 when stopped, avoiding interference with the stopping action;

[0033] When the telescopic rod of the cylinder 45 is in the retracted state, in the extreme case, the axis of the positioning shaft 49 and the end point of the cross bar 46 become a straight line, and the connecting rod 47 coincides with the line, then the connecting rod 47 drives the half gear 48 to move to the side away from the inspection track 5, until the auxiliary wheels on both sides of the inspection track 5 are completely separated from the track, thereby realizing the disassembly of the robot main body 2, and since the distance between the limiting plate 9 and the adjacent side of the bottom of the inspection track 5 is greater than the distance between the inner side of the auxiliary wheel and the outer side of the bottom of the inspection track 5, the limiting plate 9 prevents the positioning tooth plate 44 from being separated from the slide strip 43 at the same time, avoiding the influence of moving the side roll frame 41 and the auxiliary wheel out of the inspection track 5;

[0034] In addition, the control of the three states can be realized by the remote controller 6, and the controller 6 sends instructions to the cylinder 45, without the need for manual direct operation of the controller 6 by the staff.

[0035] The above describes one embodiment of the present application in detail, but the content described is only a preferred embodiment of the present application, and cannot be considered as limiting the scope of the implementation of the present application. Any equivalent changes and improvements made within the scope of the present application should still belong to the patent coverage of the present application.

Claims

1. A full intelligent inspection robot, comprising a control box (1), the bottom surface of the control box (1) is installed with a robot body (2), characterized in that, The control box (1) top end middle installation moves the component (3), the control box (1) top end both sides are provided with the adjusting clamp mechanism (4), and the two adjusting clamp mechanism (4) between installation is patrolled and examines the track (5), the adjusting clamp mechanism (4) including with the side rolling frame (41) of rolling connection of the patrolled and examined track (5), the distance between the side rolling frame (41) and the adjacent side of the patrolled and examined track (5) is adjustable, the control box (1) one side is provided with the controller (6), the moving component (3), adjusting clamp mechanism (4) all with the controller (6) electric connection.

2. The full intelligent inspection robot according to claim 1, characterized in that, The control box (1) top end middle part is provided with the top groove (7), the moving component (3) is installed in the top groove (7) inside, and including the displacement motor (31) installed in the bottom surface of the top groove (7), one side of the displacement motor (31) output is provided with the main wheel frame (32), the main wheel frame (32) middle part is connected with the main roller (33) of rolling, and the main roller (33) top end is connected with the bottom surface of the patrolled and examined track (5) of rolling.

3. The full intelligent inspection robot according to claim 1, wherein, The adjusting clamp mechanism (4) further includes the bottom plate (42) fixedly connected with the top end of the control box (1), one side of the top end of the bottom plate (42) is provided with the sliding bar (43), both sides of the sliding bar (43) are slidably connected with the adjusting position toothed plate (44), one side of the bottom plate (42) is provided with the air cylinder (45), the telescopic rod of the air cylinder (45) penetrates one side of the bottom plate (42), and the end is fixedly connected with the cross bar (46), the cross bar (46) is rotatably connected with the connecting rod (47) on both sides, one side of the connecting rod (47) is rotatably connected with the half gear (48), the bottom plate (42) is fixedly connected with the positioning shaft (49) at the axis of the half gear (48), and the positioning shaft (49) is rotatably connected with the center of the half gear (48).

4. The full intelligent inspection robot according to claim 3, characterized in that, The side of the adjusting position toothed plate (44) close to the half gear (48) is provided with a rack, the rack is engaged with the half gear (48), and the bottom surface and the top end of the adjusting position toothed plate (44) are provided with sliding grooves, and the top plate (8) is installed on the top end of the bottom plate (42).

5. The full intelligent inspection robot according to claim 3, wherein, Both sides of the bottom plate (42) are provided with the limiting plate (9), the adjusting position toothed plate (44) is fixedly connected with the side rolling frame (41) adjacent side, and the top end of the side rolling frame (41) is rotatably connected with the auxiliary wheel, and the auxiliary wheel is rotatably connected with the patrolled and examined track (5).

6. The full intelligent inspection robot according to claim 5, wherein, The distance between the limiting plate (9) and the adjacent side of the bottom of the patrolled and examined track (5) is greater than the distance between the inner side of the auxiliary wheel and the outer side of the bottom of the patrolled and examined track (5), and the distance between the inner side of the side rolling frame (41) and the inner side of the auxiliary wheel is less than the width of the one side track of the bottom of the patrolled and examined track (5).

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