Insulator production, processing and cleaning device

Abstract

The utility model discloses an insulator producing, processing and cleaning device which comprises a base, a servo electric cylinder is fixed on the base, a motor is installed at the upper end of the servo electric cylinder, a rotating seat is fixed at the output end of the motor, and a brushing assembly used for cleaning the outer side face of an insulator workpiece is arranged on the outer side of the rotating seat. A pressing assembly used for pressing an insulator workpiece is further arranged on the lower side of the rotating base, a supporting base is fixed to the lower side of the servo electric cylinder, the insulator workpiece is placed on the supporting base, and a positioning assembly used for positioning the insulator workpiece is arranged on the supporting base. The cleaning device is provided with the servo electric cylinder and the brushing assembly, the brushing assembly is controlled by the servo electric cylinder to move up and down to make contact with the insulator workpiece, and the brushing assembly is driven by the motor to rotate, so that automatic brushing work on the outer surface of the insulator workpiece can be achieved, workpiece cleaning work can be rapidly completed, and the cleaning efficiency is improved. And the cleaning work quality can be ensured.

Description

Technical Field

[0001] This utility model relates to the field of insulator processing technology, specifically to an insulator production, processing and cleaning device. Background Technology

[0002] An insulator is a special type of insulating component that plays a crucial role in overhead power transmission lines. In the past, insulators were primarily used on utility poles. Gradually, they evolved into a system where many disc-shaped insulators are hung at one end of high-voltage power line towers to increase creepage distance; these are typically made of glass or ceramic.

[0003] Before insulators leave the factory, in order to ensure the quality of the finished products, the dirt or stains adhering to or deposited on the outer surface of the insulators are usually cleaned to ensure that the finished products are qualified. Currently, the cleaning of the outer surface of the insulators is usually done manually by wiping, which is extremely inefficient and cannot guarantee that the outer surface of the insulators is completely clean. Therefore, we propose an insulator production and cleaning device to solve the problems mentioned above. Utility Model Content

[0004] The purpose of this invention is to provide an insulator production, processing and cleaning device to solve the problems of low efficiency and poor cleaning quality of the current insulator outer surface cleaning work mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an insulator production, processing, and cleaning device, comprising a base, a servo cylinder fixed on the base, a motor mounted on the upper end of the servo cylinder, a rotating seat fixed at the output end of the motor, a cleaning component for cleaning the outer surface of the insulator workpiece provided on the outer side of the rotating seat, a pressing component for pressing the insulator workpiece provided on the lower side of the rotating seat, a support base fixed on the lower side of the servo cylinder, an insulator workpiece placed on the support base, and a positioning component for positioning the insulator workpiece provided on the support base.

[0006] Preferably, a water-blocking cover is fixed on the base, and the lower side of the water-blocking cover is closedly connected to the base.

[0007] Preferably, the water-blocking cover is provided with a movable door, and the support base and the rotating base are positioned inside the water-blocking cover directly opposite the movable door.

[0008] Preferably, the support base is triangular in shape, and a protective pad is adhered to the upper side of the support base. The protective pad is made of hard rubber, and the upper side of the protective pad is a convex arc shape.

[0009] Preferably, the positioning assembly includes a positioning rod, a connecting ring, and a first spring. The positioning rod is connected through the center of the support base, and the connecting ring is threaded onto the positioning rod. The connecting ring is located on the lower side of the support base, and the first spring is fixedly connected between the connecting ring and the support base.

[0010] Preferably, the upper end of the positioning rod is provided with a top head, which is a hemispherical shape, and the outer diameter of the top head is equal to the outer diameter of the positioning rod, and the material of the top head is hard rubber.

[0011] Preferably, the cleaning assembly includes a connecting rod and a cleaning brush. One end of the connecting rod is movably connected to a rotating seat, and the other end of the connecting rod is movably connected to the cleaning brush. A torsion spring is provided at the connection points between the connecting rod and the rotating seat and the cleaning brush.

[0012] Preferably, the clamping assembly includes a clamping block, a movable pressure rod, a second spring, and a rotating connecting seat. The rotating connecting seat is mounted on the lower end of the rotating seat via a bearing. The second spring is fixed on the lower side of the rotating connecting seat. The clamping block is fixed on the lower end of the second spring. The movable pressure rod is fixed on the upper side of the clamping block, and the upper end of the movable pressure rod passes through the rotating connecting seat and is located inside the rotating seat.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The cleaning device is equipped with a servo electric cylinder and a cleaning component. The servo electric cylinder controls the up and down displacement of the cleaning component to contact the insulator workpiece, and the cleaning component is driven to rotate by a motor. This enables the automatic cleaning of the outer surface of the insulator workpiece, which can quickly complete the workpiece cleaning work and ensure the quality of the cleaning work.

[0015] (2) The cleaning device is equipped with a positioning component on the support base, which can assist in the placement of the insulator workpiece, ensure that the insulator workpiece is accurately aligned with the cleaning component above, and thus ensure the normal progress of subsequent cleaning work.

[0016] (3) The cleaning device is also equipped with a clamping component on the rotating seat, which can clamp and position the insulator workpiece first, thus ensuring the stability of the insulator workpiece during subsequent cleaning work, thereby ensuring the safety of the insulator workpiece cleaning work. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of this utility model.

[0022] In the diagram: 1. Base; 2. Water shield; 3. Movable door; 4. Servo electric cylinder; 5. Motor; 6. Rotating seat; 7. Pressing block; 8. Support seat; 9. Protective pad; 10. Positioning top rod; 101. Top head; 11. Connecting ring; 12. First spring; 13. Connecting rod; 14. Cleaning brush; 15. Insulator workpiece; 16. Movable pressure rod; 17. Second spring; 18. Rotary connecting seat. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 This utility model provides a technical solution: an insulator production, processing and cleaning device, including a base 1, a water baffle 2 fixed on the base 1, and the lower side of the water baffle 2 is closedly connected to the base 1, which can collect the wastewater generated during the cleaning process and facilitate the reuse of wastewater.

[0025] Furthermore, the water shield 2 is equipped with a movable door 3, and the support base 8 and the rotating base 6 are positioned inside the water shield 2 directly opposite the movable door 3 to avoid adverse effects from the water shield 2.

[0026] A servo cylinder 4 is fixed on the base 1. A motor 5 is installed on the upper end of the servo cylinder 4. A rotating seat 6 is fixed on the output end of the motor 5. A cleaning assembly for cleaning the outer side of the insulator workpiece 15 is provided on the outside of the rotating seat 6.

[0027] Furthermore, the cleaning assembly includes a connecting rod 13 and a cleaning brush 14. One end of the connecting rod 13 is movably connected to the rotating seat 6, and the other end of the connecting rod 13 is movably connected to the cleaning brush 14. Torsion springs are provided at the connection points between the connecting rod 13 and the rotating seat 6 and the cleaning brush 14. The torsion spring between the connecting rod 13 and the rotating seat 6 ensures that the connecting rod 13 always rotates downwards, while the torsion spring between the cleaning brush 14 and the connecting rod 13 maintains the perpendicular state between the cleaning brush 14 and the connecting rod 13. This allows the connecting rod 13 to automatically open when the cleaning assembly is pressed down, so as to be suitable for insulator workpieces 15 of different sizes. It also ensures that the contact state between the cleaning brush 14 and the insulator workpiece 15 is stable, thereby completing the cleaning work with high quality.

[0028] The rotating base 6 is also provided with a clamping assembly for clamping the insulator workpiece 15.

[0029] Furthermore, the clamping assembly includes a clamping block 7, a movable pressure rod 16, a second spring 17, and a rotating connecting seat 18. The rotating connecting seat 18 is mounted on the lower end of the rotating seat 6 via a bearing. The rotation of the rotating seat 6 is achieved through the rotating connecting seat 18, which does not affect the clamping and positioning of the clamping block 7 on the insulator workpiece 15. The second spring 17 is fixed on the lower side of the rotating connecting seat 18, and the clamping block 7 is fixed on the lower end of the second spring 17. When the clamping block 7 clamps the insulator workpiece 15, the vertical position of the rotating seat 6 can be freely adjusted, thereby adjusting the working state of the connecting rod 13 and the cleaning brush 14 to ensure that the cleaning work does not affect the clamping work. The movable pressure rod 16 is fixed on the upper side of the clamping block 7, and the upper end of the movable pressure rod 16 passes through the rotating connecting seat 18 and is located inside the rotating seat 6. This can stabilize the position of the clamping block 7 and ensure normal connection between the clamping block 7 and the insulator workpiece 15.

[0030] A support base 8 is fixed to the lower side of the servo electric cylinder 4. An insulator workpiece 15 is placed on the support base 8. The support base 8 is equipped with a positioning component for positioning the insulator workpiece 15.

[0031] Furthermore, the support base 8 is triangular in shape, which will not block the sewage from falling during cleaning while ensuring normal operation of the support. A protective pad 9 is attached to the upper side of the support base 8. The protective pad 9 is made of hard rubber to ensure safe contact with the insulator workpiece 15. The upper side of the protective pad 9 is a convex arc shape to prevent sewage from accumulating.

[0032] Furthermore, the positioning assembly includes a positioning rod 10, a connecting ring 11, and a first spring 12. The positioning rod 10 is connected through the center of the support base 8, which can assist in positioning the insulator workpiece 15 in the center of the support base 8. The connecting ring 11 is threaded onto the positioning rod 10. The length of the positioning rod 10 protruding from the upper side of the support base 8 can be adjusted by rotating the positioning rod 10. The connecting ring 11 is located on the lower side of the support base 8, and the first spring 12 is fixedly connected between the connecting ring 11 and the support base 8. The first spring 12 enables the positioning rod 10 to extend and retract on the support base 8.

[0033] Furthermore, the upper end of the positioning rod 10 is provided with a top head 101. The top head 101 is a hemispherical shape, which facilitates accurate positioning. The outer diameter of the top head 101 is equal to the outer diameter of the positioning rod 10, so as to avoid affecting the extension and retraction of the positioning rod 10 on the support seat 8. In addition, the material of the top head 101 is hard rubber to ensure safe contact with the insulator workpiece 15.

[0034] Working principle: When using this insulator production and cleaning device, first open the movable door 3 on the water baffle 2 and place the insulator workpiece 15 to be cleaned on the support base 8. Before that, the height of the positioning rod 10 protruding from the support base 8 needs to be adjusted according to the specific size of the insulator workpiece 15 to ensure that the positioning rod 10 is in normal contact with the insulator workpiece 15 without affecting its placement on the support base 8. When adjusting the positioning rod 10, rotate the positioning rod 10 to move the position of the positioning rod 10 up and down on the connecting ring 11, and the adjustment of the positioning rod 10 can be completed.

[0035] Then, the insulator workpiece 15 is placed on the support base 8. The lower side of the insulator workpiece 15 is usually concave, and the concave part is the center position. Therefore, the positioning rod 10 first contacts the center position of the lower side of the insulator workpiece 15. At the same time, the top head 101 on the positioning rod 10 ensures safe contact. In this way, the center of the insulator workpiece 15 can be positioned first by the positioning rod 10. As the insulator workpiece 15 is lowered, the positioning rod 10 is pressed down. The positioning rod 10 moves downward through the first spring 12 and the connecting rod 13 and is compressed into the support base 8 by the insulator workpiece 15. Finally, the insulator workpiece 15 is stably and accurately placed on the support base 8. The protective pad 9 on the support base 8 provides safe support for the insulator workpiece 15.

[0036] After the insulator workpiece 15 is placed, the servo electric cylinder 4 moves the rotating seat 6 down. The pressing block 7 at the bottom of the rotating seat 6 first contacts the top of the insulator workpiece 15. As the rotating seat 6 moves down, the pressing block 7 presses the insulator workpiece 15. A second spring 17 is provided between the rotating seat 6 and the pressing block 7, so that after the pressing block 7 contacts the insulator workpiece 15, the rotating seat 6 can continue to move down.

[0037] As the position of the rotating seat 6 continues to move downward, the cleaning brush 14 will come into contact with the upper surface of the insulator workpiece 15. Since the cleaning brush 14 is movably connected to the connecting rod 13, the cleaning brush 14 can adhere to the surface of the insulator workpiece 15. Then, the external water spray head sprays the water required for cleaning onto the surface of the insulator workpiece 15. Then, the motor 5 is started to make the rotating seat 6 rotate. The rotating seat 6 can drive the cleaning brush 14 to rotate through the connecting rod 13, thereby realizing the cleaning work on the surface of the insulator workpiece 15.

[0038] During the cleaning process, the rotating seat 6 can be moved further down, and the connecting rod 13 will slowly open, causing the cleaning brush 14 to move to the outer side of the upper surface of the insulator workpiece 15. This enables a comprehensive cleaning of the upper surface of the insulator workpiece 15, making the device suitable for insulator workpieces 15 of different sizes. During the rotation of the rotating seat 6, the upper side of the clamping block 7 is connected to the rotating connecting seat 18 through the second spring 17. The rotating connecting seat 18 is rotatably connected to the rotating seat 6, so the rotation of the rotating seat 6 will not affect the clamping operation of the clamping block 7, ensuring the stability of the insulator workpiece 15.

[0039] After the cleaning of the insulator workpiece 15 is completed, the servo cylinder 4 moves the rotating seat 6 upward, and the connecting rod 13 and the cleaning brush 14 automatically reset under the action of the torsion spring at the connection point. The clamping block 7 then releases its clamping work on the insulator workpiece 15, and the insulator workpiece 15 can be removed from the support seat 8 and replaced with other insulator workpieces 15 that need to be cleaned to continue the cleaning work.

[0040] The above describes the working process of the device, and all content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0041] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An insulator production, processing, and cleaning device, comprising a base (1), characterized in that: A servo cylinder (4) is fixed on the base (1). A motor (5) is installed on the upper end of the servo cylinder (4). A rotating seat (6) is fixed on the output end of the motor (5). A cleaning assembly for cleaning the outer side of the rotating seat (6) is provided on the outside of the rotating seat (6). A pressing assembly for pressing the insulator workpiece (15) is also provided on the lower side of the rotating seat (6). The servo cylinder (4) is fixed with a support base (8) on its lower side. An insulator workpiece (15) is placed on the support base (8). The support base (8) is provided with a positioning component for positioning the insulator workpiece (15).

2. The insulator production, processing, and cleaning device according to claim 1, characterized in that: A water shield (2) is fixed on the base (1), and the lower side of the water shield (2) is closed to the base (1).

3. The insulator production, processing, and cleaning device according to claim 2, characterized in that: The water shield (2) is provided with a movable door (3), and the support base (8) and the rotating base (6) are positioned inside the water shield (2) directly opposite the movable door (3).

4. The insulator production, processing, and cleaning device according to claim 1, characterized in that: The support base (8) is triangular in shape, and a protective pad (9) is attached to the upper side of the support base (8). The protective pad (9) is made of hard rubber, and the upper side of the protective pad (9) is a convex arc shape.

5. The insulator production, processing, and cleaning device according to claim 1, characterized in that: The positioning assembly includes a positioning top rod (10), a connecting ring (11), and a first spring (12). The positioning top rod (10) is connected through to the center of the support base (8). The connecting ring (11) is threaded onto the positioning top rod (10). The connecting ring (11) is located on the lower side of the support base (8), and the first spring (12) is fixedly connected between the connecting ring (11) and the support base (8).

6. The insulator production, processing, and cleaning device according to claim 5, characterized in that: The upper end of the positioning rod (10) is provided with a top head (101). The top head (101) is a hemispherical shape, and the outer diameter of the top head (101) is equal to the outer diameter of the positioning rod (10). The material of the top head (101) is hard rubber.

7. The insulator production, processing, and cleaning device according to claim 1, characterized in that: The cleaning assembly includes a connecting rod (13) and a cleaning brush (14). One end of the connecting rod (13) is movably connected to the rotating seat (6), and the other end of the connecting rod (13) is movably connected to the cleaning brush (14). A torsion spring is provided at the connection between the connecting rod (13), the rotating seat (6), and the cleaning brush (14).

8. The insulator production, processing, and cleaning device according to claim 1, characterized in that: The clamping assembly includes a clamping block (7), a movable pressure rod (16), a second spring (17), and a rotating connecting seat (18). The rotating seat (6) is mounted on the lower end of the rotating seat (6) via a bearing. The second spring (17) is fixed on the lower side of the rotating connecting seat (18). The clamping block (7) is fixed on the lower end of the second spring (17). The movable pressure rod (16) is fixed on the upper side of the clamping block (7), and the upper end of the movable pressure rod (16) passes through the rotating connecting seat (18) and is located inside the rotating seat (6).

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