Rapid coiling equipment for preparing low-iron-loss high-magnetic-induction-intensity oriented silicon steel coil

By designing a rapid winding device with a drive motor, limit plate, and pressure roller, the problem of existing equipment being unable to quickly change the roll was solved, enabling convenient winding operation and improving the surface flatness of silicon steel coils, thereby improving winding quality and efficiency.

CN223888727UActive Publication Date: 2026-02-10CIBAO NEW SHEET JIANGSU CO LTD
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Patent Information

Application Number
CN202423225233.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-02-10
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing rapid winding equipment for producing low-iron-loss, high-magnetic-induction-strength grain-oriented silicon steel coils is not convenient to quickly open the fixed seat after winding, and cannot quickly replace the new roll for winding.

Method used

A rapid winding device was designed, comprising a base, a fixed frame, a drive motor, a connecting shaft, a limiting plate, and pressure rollers. The drive motor drives the connecting shaft to rotate, enabling the fixed frame to rotate and detach, facilitating the handling of silicon steel coils. The limiting plate and slot structure prevent positional deviation during winding. A cylinder and telescopic rod drive the pressure rollers to roll the surface of the silicon steel coil, making it smoother.

Benefits of technology

It enables rapid material feeding, prevents winding deviation, and improves the surface flatness of silicon steel coils, thereby enhancing winding quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silicon steel coil preparation and coiling, and discloses rapid coiling equipment for low-iron-loss high-magnetic-induction-intensity oriented silicon steel coil preparation, which comprises a base and a fixing frame, the rear end of the top of the base is fixedly connected with the fixing frame, and the left side of the base is provided with a reserved groove. And a second driving motor is fixedly mounted at the front end of the interior of the reserved groove, a connecting shaft is fixedly connected to the output end of the second driving motor, and a connecting block is fixedly connected to the outer portion of the connecting shaft in a sleeving mode. According to the rapid coiling equipment for preparing the low-iron-loss high-magnetic-induction-intensity oriented silicon steel coil, by arranging parts such as a second fixing base, a driving motor is started, a connecting shaft is driven to rotate, when the connecting shaft rotates, a connecting block can be driven to rotate, when the connecting block rotates, the second fixing base can be driven to rotate, and therefore a movable groove is separated from a roller shaft; and the problems that a fixed seat on one side is inconvenient to open quickly, and a new winding drum cannot be replaced quickly for winding are solved.
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Description

Technical Field

[0001] This utility model relates to the field of silicon steel coil preparation and winding technology, specifically to a rapid winding device for preparing low-iron-loss, high-magnetic-induction-strength oriented silicon steel coils. Background Technology

[0002] Low-iron-loss, high-magnetic-induction-strength grain-oriented silicon steel coils are a type of silicon steel material with high magnetic induction intensity and low iron loss. They are suitable for manufacturing equipment such as power transformers, motors, and generators. During the manufacturing process, the silicon steel coils need to be wound up, so a high-speed winding device is used.

[0003] The existing rapid winding equipment for low-iron-loss, high-magnetic-induction-strength oriented silicon steel coils is not convenient to quickly open the fixed seat on one side after winding, and it is not possible to quickly replace the new roll for winding. Therefore, its structure needs to be improved.

[0004] Now, a novel rapid winding device for preparing low-iron-loss, high-magnetic-induction-strength oriented silicon steel coils is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a rapid winding device for preparing low-iron-loss, high-magnetic-induction-strength oriented silicon steel coils, in order to solve the problem mentioned in the background art that it is inconvenient to quickly open the fixed seat on one side and that it is impossible to quickly replace the new roll for winding.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rapid winding device for preparing low-iron-loss, high-magnetic-induction-strength oriented silicon steel coils, comprising a base and a fixing frame. The fixing frame is fixedly connected to the rear end of the top of the base. A reserved slot is provided on the left side of the base. A second drive motor is fixedly installed at the front end inside the reserved slot. A connecting shaft is fixedly connected to the output end of the second drive motor. A connecting block is sleeved and fixed to the outside of the connecting shaft. A second fixing seat is fixedly connected to the top end of the connecting block. A second movable slot is fixedly connected to the right side of the second fixing seat.

[0007] As a further technical solution of this utility model, the second movable groove is aligned with the position of the shaft on one side of the roller.

[0008] As a further technical solution of this utility model, a first fixed seat is fixedly connected to the right side of the top of the base, a first drive motor is fixedly installed on one side of the first fixed seat, the output end of the first drive motor passes through the interior of the first fixed seat and is fixedly connected to a roller shaft, a second limiting plate is snapped into the left side of the outside of the roller shaft, a second slot is provided at the four corners of one side of the second fixed seat, and one side of the roller shaft is embedded in the interior of the second movable slot and can rotate.

[0009] As a further technical solution of this utility model, a top plate is fixedly connected to the top of the fixing frame, and first movable grooves are provided on both sides of the top of the top plate. A cylinder is fixedly installed on the top of the top plate, and a telescopic rod is fixedly connected to the bottom of the cylinder. The bottom of the telescopic rod penetrates the interior of the top plate longitudinally and is fixedly connected to a fixing frame.

[0010] As a further technical solution of this utility model, the roller shaft is fixedly connected to the four corners on the side of the first limiting plate. The four corners on the left side of the first fixing seat are provided with first slots. The first mounting block is snapped into the inside of the first slot and can be detached.

[0011] As a further technical solution of this utility model, the roller is rotatably embedded inside the first limiting plate and the second limiting plate.

[0012] As a further technical solution of this utility model, a pressure roller is movably connected inside the fixed frame, and guide rods are fixedly connected to both sides of the top of the fixed frame. The top of the guide rods longitudinally penetrates the interior of the first movable groove and is fixedly connected to a limit block.

[0013] As a further technical solution of this utility model, a second mounting block is fixedly connected to the four corners on the left side of the second limiting plate, and one side of the second mounting block is embedded in the second slot and is detachable.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the rapid winding equipment for preparing low iron loss and high magnetic induction intensity oriented silicon steel coils not only facilitates rapid unloading and makes it easier to guide the coils during winding, making them less prone to deviation, but also facilitates rolling of the silicon steel coils, making their surface smoother.

[0015] The system includes a second fixed seat, a movable groove, a second slot, a reserved groove, a drive motor, a connecting shaft, and a connecting block. When the drive motor is turned on, the connecting shaft rotates. When the connecting shaft rotates, it drives the connecting block to rotate. When the connecting block rotates, it drives the second fixed seat to rotate, thereby disengaging the movable groove from the roller shaft, making it easy to pick up the wound silicon steel coil.

[0016] By providing a first fixed seat, a first slot, a first mounting block, a first limiting plate, a second limiting plate, a second mounting block, and a second slot, the first and second limiting plates are respectively engaged with the outside of the roller shaft, and the second mounting block can be engaged with the inside of the second slot. The first mounting block can be engaged with the first slot for fixation, so that the two sides can be limited during winding to prevent the position from shifting during winding and improve the winding quality.

[0017] The system includes a top plate, a movable groove, a guide rod, a limit block, a cylinder, a telescopic rod, a fixed frame, and a pressure roller. When the cylinder is opened, the telescopic rod can move the fixed frame at the bottom downwards. The guide rod can guide the movement in the movable groove, and the pressure roller can be used to roll the silicon steel coil during winding to make its surface smoother. Attached Figure Description

[0018] Figure 1 This is a frontal cross-sectional view of the present invention.

[0019] Figure 2 This is a side view of the connection method between the second fixing seat and the connecting seat of this utility model;

[0020] Figure 3 This is a side view of the connection between the first limiting plate and the first fixed seat of this utility model.

[0021] Figure 4 This is a front view structural diagram of the connection between the fixed frame and the pressure roller of this utility model.

[0022] In the diagram: 1. Base; 2. Fixing frame; 3. Roller shaft; 4. First fixed seat; 5. First drive motor; 6. First slot; 7. First mounting block; 8. First limiting plate; 9. Top plate; 10. First movable groove; 11. Guide rod; 12. Limiting block; 13. Cylinder; 14. Telescopic rod; 15. Fixing frame; 16. Pressure roller; 17. Second limiting plate; 18. Second mounting block; 19. Second fixed seat; 20. Second movable groove; 21. Second slot; 22. Reserved groove; 23. Second drive motor; 24. Connecting shaft; 25. Connecting block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4This utility model provides an embodiment of a rapid winding device for preparing low-iron-loss, high-magnetic-induction-strength oriented silicon steel coils, including a base 1 and a fixing frame 2. The fixing frame 2 is fixedly connected to the rear end of the top of the base 1. A reserved slot 22 is provided on the left side of the base 1. A second drive motor 23 is fixedly installed at the front end inside the reserved slot 22. A connecting shaft 24 is fixedly connected to the output end of the second drive motor 23. A connecting block 25 is fixedly sleeved on the outside of the connecting shaft 24. A second fixing seat 19 is fixedly connected to the top of the connecting block 25. A second movable slot 20 is fixedly connected to the right side of the second fixing seat 19.

[0025] The second movable groove 20 matches the position of the shaft on one side of the roller 3;

[0026] Specifically, such as Figure 1 and Figure 2 As shown, the second drive motor 23 is turned on, driving the connecting shaft 24 to rotate. When the connecting shaft 24 rotates, it can drive the connecting block 25 to rotate. When the connecting block 25 rotates, it can drive the second fixed seat 19 to rotate, thereby disengaging the second movable groove 20 from the roller shaft 3, making it easy to pick up the wound silicon steel coil.

[0027] A first fixed seat 4 is fixedly connected to the right side of the top of the base 1. A first drive motor 5 is fixedly installed on one side of the first fixed seat 4. The output end of the first drive motor 5 passes through the interior of the first fixed seat 4 and is fixedly connected to a roller 3. A second limiting plate 17 is snapped into the left side of the outside of the roller 3. A second slot 21 is provided at the four corners of one side of the second fixed seat 19. One side of the roller 3 is embedded in the interior of the second movable slot 20 and can rotate.

[0028] The roller 3 is fixedly connected to the four corners of the first limiting plate 8 on the outside. The first mounting block 7 is provided at the four corners of the left side of the first fixed seat 4. The first mounting block 7 is snapped into the inside of the first mounting slot 6 and is detachable.

[0029] The roller 3 is rotatable and is embedded inside the first limiting plate 8 and the second limiting plate 17;

[0030] The second mounting block 18 is fixedly connected to the four corners on the left side of the second limiting plate 17. One side of the second mounting block 18 is embedded in the second slot 21 and is detachable.

[0031] Specifically, such as Figure 1 and Figure 3 As shown, the first limiting plate 8 and the second limiting plate 17 are respectively snapped onto the outside of the roller 3, and the second mounting block 18 can be snapped into the inside of the second slot 21. The first mounting block 7 can be snapped into the first slot 6 for fixation, so that the two sides can be limited during winding to prevent the position from shifting during winding and improve the winding quality.

[0032] The top of the fixed frame 2 is fixedly connected to the top plate 9. The top of the top plate 9 is provided with the first movable groove 10 on both sides. The top of the top plate 9 is fixedly installed with the cylinder 13. The bottom of the cylinder 13 is fixedly connected with the telescopic rod 14. The bottom of the telescopic rod 14 penetrates the interior of the top plate 9 longitudinally and is fixedly connected with the fixed frame 15.

[0033] The fixed frame 15 is movably connected to the inside of the pressure roller 16, and the top two sides of the fixed frame 15 are fixedly connected to the guide rods 11. The top of the guide rods 11 extends longitudinally through the inside of the first movable groove 10 and is fixedly connected to the limit block 12.

[0034] Specifically, such as Figure 1 and Figure 4 As shown, when the cylinder 13 is opened, the telescopic rod 14 can drive the bottom fixed frame 15 to move downward. The guide rod 11 can guide the movement in the first movable groove 10. The pressure roller 16 can be used to roll the silicon steel coil during winding to make its surface smoother.

[0035] Working principle: In use, the first limiting plate 8 and the second limiting plate 17 are respectively snapped onto the outside of the roller shaft 3. The second mounting block 18 can be snapped into the inside of the second slot 21, and the first mounting block 7 can be snapped into the first slot 6 for fixation. This allows for limiting on both sides during winding to prevent positional deviation. Then, the cylinder 13 is opened, and the telescopic rod 14 drives the bottom fixed frame 15 to move downward. The guide rod 11 can guide the movement in the first movable groove 10. The pressure roller 16 facilitates rolling the silicon steel coil during winding to make its surface smoother. Finally, the first drive motor 5 is turned on to drive the roller shaft 3 to rotate for easy winding. Then, the second drive motor 23 is turned on to drive the connecting shaft 24 to rotate. When the connecting shaft 24 rotates, it drives the connecting block 25 to rotate. When the connecting block 25 rotates, it drives the second fixed seat 19 to rotate, thereby disengaging the second movable groove 20 from the roller shaft 3, making it easy to pick up the wound silicon steel coil.

[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A rapid winding device for preparing low-iron-loss, high-magnetic-induction-strength oriented silicon steel coils, comprising a base (1) and a fixing frame (2), characterized in that: A fixing frame (2) is fixedly connected to the rear end of the top of the base (1). A reserved slot (22) is provided on the left side of the base (1). A second drive motor (23) is fixedly installed at the front end inside the reserved slot (22). A connecting shaft (24) is fixedly connected to the output end of the second drive motor (23). A connecting block (25) is fixedly sleeved on the outside of the connecting shaft (24). A second fixing seat (19) is fixedly connected to the top of the connecting block (25). A second movable slot (20) is fixedly connected to the right side of the second fixing seat (19).

2. The rapid winding equipment for preparing low-iron-loss, high-magnetic-induction-strength grain-oriented silicon steel coils according to claim 1, characterized in that: The second movable groove (20) matches the position of the shaft on one side of the roller (3).

3. The rapid winding equipment for preparing low-iron-loss, high-magnetic-induction-strength grain-oriented silicon steel coils according to claim 1, characterized in that: A first fixed seat (4) is fixedly connected to the right side of the top of the base (1). A first drive motor (5) is fixedly installed on one side of the first fixed seat (4). The output end of the first drive motor (5) passes through the interior of the first fixed seat (4) and is fixedly connected to a roller (3). A second limiting plate (17) is snapped into the left side of the outside of the roller (3). A second slot (21) is provided at the four corners of one side of the second fixed seat (19). One side of the roller (3) is embedded in the interior of the second movable slot (20) and can rotate.

4. The rapid winding equipment for preparing low-iron-loss, high-magnetic-induction-strength grain-oriented silicon steel coils according to claim 1, characterized in that: The top of the fixed frame (2) is fixedly connected to a top plate (9). The top of the top plate (9) has a first movable groove (10) on both sides. The top of the top plate (9) is fixedly installed with a cylinder (13). The bottom of the cylinder (13) is fixedly connected with a telescopic rod (14). The bottom of the telescopic rod (14) extends longitudinally through the interior of the top plate (9) and is fixedly connected with a fixed frame (15).

5. The rapid winding equipment for preparing low-iron-loss, high-magnetic-induction-strength grain-oriented silicon steel coils according to claim 3, characterized in that: The roller (3) is fixedly connected to the four corners of the first limiting plate (8) on the outside. The first mounting block (7) is provided at the four corners on the left side of the first fixing seat (4). The first mounting block (7) is snapped into the inside of the first mounting slot (6) and is detachable.

6. The rapid winding equipment for preparing low-iron-loss, high-magnetic-induction-strength grain-oriented silicon steel coils according to claim 3, characterized in that: The roller (3) is rotatable and is embedded inside the first limiting plate (8) and the second limiting plate (17).

7. The rapid winding equipment for preparing low-iron-loss, high-magnetic-induction-strength grain-oriented silicon steel coils according to claim 4, characterized in that: The fixed frame (15) is movably connected to the inside of the pressure roller (16), and the top two sides of the fixed frame (15) are fixedly connected to the guide rods (11). The top of the guide rods (11) penetrates the inside of the first movable groove (10) longitudinally and is fixedly connected to the limit block (12).

8. The rapid winding equipment for preparing low-iron-loss, high-magnetic-induction-strength grain-oriented silicon steel coils according to claim 3, characterized in that: The second mounting block (18) is fixedly connected to the four corners on the left side of the second limiting plate (17). One side of the second mounting block (18) is embedded in the second slot (21) and is detachable.