Composite board recess leveling device

Abstract

The utility model discloses a composite board recess leveling device, which belongs to the technical field of composite board recess leveling, and adopts the technical scheme that the composite board recess leveling device comprises a processing table, a leveling mechanism is fixedly connected to the bottom of the processing table, a smoothing mechanism is fixedly connected to the top of the processing table, and guide mechanisms are fixedly connected to two sides of the processing table; the leveling mechanism comprises a mounting frame, a hydraulic rod, a fixing block, a sliding groove, a fixing shaft, an upper roller, a connecting rod, a mounting rod and a leveling roller, the leveling mechanism can level the composite board recess, the composite board cannot be damaged, the composite board recess can be leveled for many times after leveling is completed, and the leveling efficiency is improved. And the flattening mechanism and the guide mechanism can flatten the composite plate after the concave part of the composite plate is flattened, so that the flattening effect of the concave part of the composite plate is improved, the composite plate can be prevented from being separated from the processing table, and the practicability of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of composite board recess leveling technology, and in particular to a composite board recess leveling device. Background Technology

[0002] A composite panel dent leveling device is used to restore the flatness of composite panels with dents. This device usually consists of a frame, rolling rollers, etc. There are usually multiple rolling rollers at the bottom, which can be arranged at a certain angle. The composite panel is fed into the space between the rolling rollers by a conveying device. The rolling rollers apply pressure to the composite panel and use the pressure to flatten the dented part of the composite panel. The spacing between the rolling rollers of some rolling leveling devices can be adjusted to accommodate composite panels of different thicknesses and materials.

[0003] Wear-resistant composite plate, also known as bimetallic clad wear-resistant steel plate, is a plate product specifically designed for use in large-area wear conditions. It is formed by overlaying a wear-resistant alloy layer, primarily composed of Cr7C3 carbides with a volume fraction exceeding 50%, onto ordinary steel plates, heat-resistant steel plates, or stainless steel plates. Wear-resistant steel plates possess high wear resistance, impact resistance, deformability, and weldability. Like regular steel plates, they can be directly rolled, cut, and punched to create engineering components for use in wear-prone mining environments. During production, after high-temperature heating, the wear-resistant plate needs to be flattened before cutting. A leveling machine is used throughout the production process and must be used in conjunction with other machines.

[0004] Existing patent (publication number: CN210523455U) discloses a leveling device for wear-resistant composite panels, including a leveling machine frame. Limiting grooves are formed on both sides of the inner cavity of the leveling machine frame, with two sets of grooves symmetrically distributed around the center of the frame. This leveling device for wear-resistant composite panels utilizes a hydraulic telescopic column at the bottom of the lower leveling mechanism body for easy support and adjustment. Simultaneously, the height of the threaded connecting column is adjusted using the cooperation of a threaded connecting column and a hexagonal nut, thus providing fine-tuning and support for the lower leveling mechanism body. Furthermore, the position of the connecting rod relative to the upper leveling mechanism body is adjusted. This avoids the inconvenience of adjusting the leveling mechanism distance in traditional wear-resistant composite panel leveling devices, improving the practicality and ease of use of this leveling device for wear-resistant composite panels.

[0005] To address the aforementioned issues, existing patents have provided solutions. However, existing composite panel recess leveling devices directly limit one side of the composite panel and then use a clamp to limit the other side. After the limiting is completed, the composite panel is pulled directly using a device such as an electric telescopic rod to flatten the groove by applying pressure. Although this method can flatten the composite panel, it is very easy to damage the composite panel during the pulling process, making it impractical.

[0006] To address this, a composite panel recess leveling device is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a composite panel recess leveling device, which solves the problem that existing composite panel recess leveling devices directly limit one side of the composite panel, then use a clamp to limit the other side of the composite panel. After the limit is completed, the composite panel is pulled by a device such as an electric telescopic rod to level the recess by pressure. Although this method can level the composite panel, it is very easy to damage the composite panel during the pulling process, and its practicality is insufficient.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a composite board recess leveling device, comprising a processing table, a leveling mechanism fixedly connected to the bottom of the processing table, a smoothing mechanism fixedly connected to the top of the processing table, and guide mechanisms fixedly connected to both sides of the processing table.

[0009] The leveling mechanism includes a mounting frame, hydraulic rods, a fixing block, a chute, a fixing shaft, an upper roller, connecting rods, mounting rods, and a leveling roller. The mounting frame is fixedly connected to the bottom of the processing table. The hydraulic rods are respectively fixedly connected to the top of both sides of the mounting frame. The fixing block is fixedly connected to the telescopic end of the hydraulic rod. The chute is formed on the inner wall of the mounting frame. The upper roller is sleeved on the surface of the fixing shaft. The connecting rods are respectively fixedly connected to both sides of the fixing block. The right side of the mounting rod is fixedly connected to the left side of the right connecting rod, and the left side of the mounting rod is fixedly connected to the right side of the left connecting rod. The leveling roller is sleeved on the surface of the mounting rod.

[0010] Preferably, the smoothing mechanism includes a fixed frame, a hydraulic cylinder, a mounting frame, a smoothing roller, a fixed rod, a telescopic rod, an assembly plate, and a spring. The fixed frame is fixedly connected to the top of the processing table, the hydraulic cylinder is fixedly connected to the top of the fixed frame, the assembly plate is fixedly connected to the telescopic end of the hydraulic cylinder, the telescopic rod is fixedly connected to the bottom of the assembly plate, the mounting frame is fixedly connected to the telescopic end of the telescopic rod, the spring is sleeved on the surface of the telescopic rod, the fixed rod is fixedly connected to the inner wall of the mounting frame, and the smoothing roller is sleeved on the surface of the fixed rod.

[0011] Preferably, the guiding mechanism includes an assembly frame, an electric push rod, and a guide rail. The assembly frame is fixedly connected to both sides of the processing table, the electric push rod is fixedly connected to the opposite side of the assembly frame, and the guide rail is fixedly connected to the telescopic end of the electric push rod.

[0012] Preferably, one end of the spring is fixedly connected to the bottom of the assembly plate, and the other end of the spring is fixedly connected to the top of the mounting frame.

[0013] Preferably, a motor is fixedly connected to the right side of the processing table, and several lower rollers are rotatably connected to the inner wall of the processing table, with one end of the front lower roller connected to the output end of the motor.

[0014] Preferably, a feed bar is fixedly connected to the front of the processing table, and a PLC controller is fixedly connected to the right side of the fixing frame.

[0015] Preferably, a limiting frame is fixedly connected to the top of the fixing frame, and the hydraulic cylinder is fixedly connected to the inner wall of the limiting frame.

[0016] Preferably, the fixing block is slidably connected to the inner wall of the groove, and the bottom of the processing table is fixedly connected to a support leg.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. The leveling mechanism of this application can level the depressions of the composite board without damaging the composite board. In addition, while leveling the depressions of the composite board, it can also level the composite board multiple times after the depressions are leveled.

[0019] 2. The smoothing mechanism and guiding mechanism of this application can smooth the composite plate after the concave area of ​​the composite plate has been leveled, thereby improving the leveling effect of the concave area of ​​the composite plate and preventing the composite plate from falling off the processing table, thus improving the practicality of the device. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the composite plate recess leveling device of this utility model;

[0021] Figure 2 This is a schematic diagram of the overall structure of the smoothing mechanism of this utility model;

[0022] Figure 3 This is a partial structural diagram of the top of the fixing frame of this utility model;

[0023] Figure 4 This utility model Figure 3 A magnified structural diagram of point A;

[0024] Figure 5 This is a partial structural diagram of the top of the processing table of this utility model.

[0025] In the diagram, 1. Leveling mechanism; 11. Mounting frame; 12. Hydraulic rod; 13. Fixing block; 14. Slide groove; 15. Fixing shaft; 16. Upper roller; 17. Connecting rod; 18. Mounting rod; 19. Leveling roller; 2. Smoothing mechanism; 21. Fixing frame; 22. Hydraulic cylinder; 23. Limiting frame; 24. Mounting frame; 25. Smoothing roller; 26. Fixing rod; 27. Telescopic rod; 28. Assembly plate; 29. ​​Spring; 4. Motor; 5. Feed rail; 6. Processing table; 7. Lower roller; 8. PLC controller; 9. Guide mechanism; 91. Assembly frame; 92. Electric push rod; 93. Guide rail. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] A composite board recess leveling device includes a processing table 6, a leveling mechanism 1 fixedly connected to the bottom of the processing table 6, a smoothing mechanism 2 fixedly connected to the top of the processing table 6, and guide mechanisms 9 fixedly connected to both sides of the processing table 6.

[0029] The leveling mechanism 1 includes a mounting frame 11, hydraulic rods 12, fixing blocks 13, grooves 14, fixing shafts 15, upper rollers 16, connecting rods 17, mounting rods 18, and leveling rollers 19. The mounting frame 11 is fixedly connected to the bottom of the processing table 6. The hydraulic rods 12 are fixedly connected to the top of both sides of the mounting frame 11. The fixing blocks 13 are fixedly connected to the telescopic ends of the hydraulic rods 12. The grooves 14 are opened on the inner wall of the mounting frame 11. The upper rollers 16 are sleeved on the surface of the fixing shafts 15. The connecting rods 17 are fixedly connected to both sides of the fixing blocks 13. The right side of the mounting rods 18 is fixedly connected to the left side of the right connecting rods 17, and the left side of the mounting rods 18 is fixedly connected to the right side of the left connecting rods 17. The leveling rollers 19 are sleeved on the surface of the mounting rods 18.

[0030] In this embodiment: the hydraulic rod 12 can be installed by setting the mounting bracket 11, the hydraulic rod 12 can drive the fixed block 13 to move up and down, the fixed shaft 15 and the connecting rod 17 can be installed by setting the fixed block 13, the upper roller 16 can be installed by setting the fixed shaft 15, the fixed block 13 can be moved up and down by setting the slide groove 14, the mounting rod 18 can be installed by the connecting rod 17, the leveling roller 19 can be installed by setting the mounting rod 18, and the leveling roller 19 can be used to level and finish the composite board.

[0031] Specifically, such as Figure 3 , Figure 4 As shown, the smoothing mechanism 2 includes a fixed frame 21, a hydraulic cylinder 22, a mounting frame 24, a smoothing roller 25, a fixed rod 26, a telescopic rod 27, an assembly plate 28, and a spring 29. The fixed frame 21 is fixedly connected to the top of the processing table 6, the hydraulic cylinder 22 is fixedly connected to the top of the fixed frame 21, the assembly plate 28 is fixedly connected to the telescopic end of the hydraulic cylinder 22, the telescopic rod 27 is fixedly connected to the bottom of the assembly plate 28, the mounting frame 24 is fixedly connected to the telescopic end of the telescopic rod 27, the spring 29 is sleeved on the surface of the telescopic rod 27, the fixed rod 26 is fixedly connected to the inner wall of the mounting frame 24, and the smoothing roller 25 is sleeved on the surface of the fixed rod 26.

[0032] Specifically, such as Figure 5 As shown, the guide mechanism 9 includes an assembly frame 91, an electric push rod 92, and a guide rail 93. The assembly frame 91 is fixedly connected to both sides of the processing table 6, the electric push rod 92 is fixedly connected to the opposite side of the assembly frame 91, and the guide rail 93 is fixedly connected to the telescopic end of the electric push rod 92.

[0033] Specifically, such as Figure 4 As shown, one end of the spring 29 is fixedly connected to the bottom of the assembly plate 28, and the other end of the spring 29 is fixedly connected to the top of the mounting frame 24.

[0034] In this embodiment: the hydraulic cylinder 22 can be installed by setting the fixing frame 21, the hydraulic cylinder 22 can drive the assembly plate 28 to move up and down, the spring 29 and the telescopic rod 27 can be installed by setting the assembly plate 28, the spring 29 and the telescopic rod 27 can be set to the mounting frame 24, the smoothing roller 25 can be set to flexibly smooth the composite board by setting the smoothing roller 25 by setting the mounting frame 24, the fixing rod 26 can be installed by setting the fixing rod 26, the smoothing roller 25 can be installed by setting the mounting frame 91, the electric push rod 92 can be set to drive the guide rail 93 to move by setting the guide rail 93 to limit the position of the composite board, which can effectively prevent the composite board from falling off the processing table 6.

[0035] Specifically, such as Figure 1 As shown, a motor 4 is fixedly connected to the right side of the processing table 6, and several lower rollers 7 are rotatably connected to the inner wall of the processing table 6. One end of the front lower roller 7 is connected to the output end of the motor 4.

[0036] Specifically, such as Figure 1 As shown, a feed bar 5 is fixedly connected to the front of the processing table 6, and a PLC controller 8 is fixedly connected to the right side of the fixing frame 21.

[0037] In this embodiment: the composite board can be moved by setting several lower rollers 7, the frontmost lower roller 7 can be rotated by setting a motor 4, the composite board can be placed by setting a feed rail 5, and the hydraulic rod 12, hydraulic cylinder 22 and electric push rod 92 can be controlled by setting a PLC controller 8.

[0038] Specifically, such as Figure 3 As shown, the top of the fixed frame 21 is fixedly connected to the limit frame 23, and the hydraulic cylinder 22 is fixedly connected to the inner wall of the limit frame 23.

[0039] Specifically, such as Figure 2 As shown, the fixing block 13 is slidably connected to the inner wall of the slide groove 14, and the bottom of the processing table 6 is fixedly connected to the support leg.

[0040] In this embodiment: the stability of the hydraulic cylinder 22 can be improved by setting the limit frame 23, and the stability of the processing table 6 can be improved by setting the support legs.

[0041] Working principle: When the user needs to level and repair the dents in the composite board, the user can first turn on the power and start the motor 4 to drive the lower roller 7 to rotate. After completion, the user can place the composite board on the top of the feed bar 5 and push it towards the lower roller 7. At this time, the composite board can move. When it moves to the upper roller, the hydraulic rod 12 can drive the fixing block 13 to move downward according to the thickness of the composite board. When moving, the fixing shaft 15 and the connecting rod 17 can move downward synchronously. When it moves to the composite board... When the composite board is in the middle, the upper roller 16 can level the recessed area of ​​the composite board. After leveling, when the composite board moves to the leveling roller 19, the recessed area of ​​the composite board can be finished. Then, when the user needs to smooth the composite board, when the composite board moves to the bottom of the smoothing roller 25, the smoothing roller 25 can continuously smooth the groove after the composite board is leveled because the top of the smoothing roller 25 is equipped with a spring 29 and a telescopic rod 27. After smoothing, the composite board can be pushed out from the guide rail 93.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A composite board recess leveling device, comprising a processing table (6), characterized in that: A leveling mechanism (1) is fixedly connected to the bottom of the processing table (6), a smoothing mechanism (2) is fixedly connected to the top of the processing table (6), and a guide mechanism (9) is fixedly connected to both sides of the processing table (6). The leveling mechanism (1) includes a mounting frame (11), a hydraulic rod (12), a fixing block (13), a chute (14), a fixing shaft (15), an upper roller (16), a connecting rod (17), a mounting rod (18), and a leveling roller (19). The mounting frame (11) is fixedly connected to the bottom of the processing table (6). The hydraulic rod (12) is fixedly connected to the top of both sides of the mounting frame (11). The fixing block (13) is fixedly connected to the telescopic end of the hydraulic rod (12). The chute (14) is opened on the inner wall of the mounting frame (11). The upper roller (16) is sleeved on the surface of the fixing shaft (15). The connecting rod (17) is fixedly connected to both sides of the fixing block (13). The right side of the mounting rod (18) is fixedly connected to the left side of the right connecting rod (17). The left side of the mounting rod (18) is fixedly connected to the right side of the left connecting rod (17). The leveling roller (19) is sleeved on the surface of the mounting rod (18).

2. The composite panel recess leveling device according to claim 1, characterized in that: The smoothing mechanism (2) includes a fixed frame (21), a hydraulic cylinder (22), a mounting frame (24), a smoothing roller (25), a fixed rod (26), a telescopic rod (27), an assembly plate (28), and a spring (29). The fixed frame (21) is fixedly connected to the top of the processing table (6). The hydraulic cylinder (22) is fixedly connected to the top of the fixed frame (21). The assembly plate (28) is fixedly connected to the telescopic end of the hydraulic cylinder (22). The telescopic rod (27) is fixedly connected to the bottom of the assembly plate (28). The mounting frame (24) is fixedly connected to the telescopic end of the telescopic rod (27). The spring (29) is sleeved on the surface of the telescopic rod (27). The fixed rod (26) is fixedly connected to the inner wall of the mounting frame (24). The smoothing roller (25) is sleeved on the surface of the fixed rod (26).

3. The composite panel recess leveling device according to claim 1, characterized in that: The guiding mechanism (9) includes an assembly frame (91), an electric push rod (92), and a guide rail (93). The assembly frame (91) is fixedly connected to both sides of the processing table (6). The electric push rod (92) is fixedly connected to the opposite side of the assembly frame (91). The guide rail (93) is fixedly connected to the telescopic end of the electric push rod (92).

4. The composite panel recess leveling device according to claim 2, characterized in that: One end of the spring (29) is fixedly connected to the bottom of the assembly plate (28), and the other end of the spring (29) is fixedly connected to the top of the mounting frame (24).

5. The composite panel recess leveling device according to claim 1, characterized in that: A motor (4) is fixedly connected to the right side of the processing table (6), and several lower rollers (7) are rotatably connected to the inner wall of the processing table (6). One end of the front lower roller (7) is connected to the output end of the motor (4).

6. The composite plate recess leveling device according to claim 2, characterized in that: The front of the processing table (6) is fixedly connected to the feed rail (5), and the right side of the fixing frame (21) is fixedly connected to the PLC controller (8).

7. The composite panel recess leveling device according to claim 2, characterized in that: The top of the fixed frame (21) is fixedly connected to the limit frame (23), and the hydraulic cylinder (22) is fixedly connected to the inner wall of the limit frame (23).

8. The composite panel recess leveling device according to claim 1, characterized in that: The fixing block (13) is slidably connected to the inner wall of the slide groove (14), and the bottom of the processing table (6) is fixedly connected to the support leg.

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