Positioning device for wire rod processing

By designing a positioning device for wire processing, utilizing upper limit components, lower support components, and filter components, the problem of insufficient support in wire processing was solved, achieving high-precision processing and automated waste disposal, thereby improving product quality and production efficiency.

CN223888856UActive Publication Date: 2026-02-10ZHEJIANG LONGWEI PRECISION IND CO LTD
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Patent Information

Application Number
CN202520356294.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-02-10
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Existing wire processing equipment cannot effectively support the other end of the metal rod during the cutting and polishing process, resulting in poor polishing effect and affecting processing accuracy and product quality.

Method used

A positioning device for wire processing was designed, including an upper limit assembly, a lower support assembly, and a baffle assembly. Through the cooperation of a cylinder and a rubber block, the device limits and supports the wire to prevent shaking. A filter assembly is also included to collect waste chips, thereby improving processing accuracy and automation.

Benefits of technology

It improves the precision and product quality of wire processing, reduces manual intervention, enhances automation, and effectively collects and filters waste chips and cutting fluid generated during processing, thus protecting the production environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a positioning device for wire rod processing, which comprises a rack, a mounting rack arranged on the top of the rack, a cylinder I arranged on the mounting rack, a moving block connected with the output end of the cylinder I, a moving plate connected with the top of the moving block, and a clamping groove arranged on the moving plate, the upper limiting assembly, the lower supporting assembly and the baffle assembly are sequentially installed in the clamping grooves through bolts, an installation base is arranged on the top face of the movable plate and installed on the movable plate through bolts, a second air cylinder is arranged in the middle of the installation base, the output end of the second air cylinder is connected with the positioning block, and the machining assembly and the clamping assembly are arranged on one side of the movable plate. The upper limiting assembly can limit the wire rod, the lower supporting assembly can support the wire rod, the clamping assembly is matched to clamp the tail end of the wire rod, the wire rod can be prevented from shaking in the machining process when the middle of the wire rod is machined, the machining precision is improved, and the product quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of wire processing technology, and in particular to a positioning device for wire processing. Background Technology

[0002] Patent document CN204603445U discloses an automatic feeding and cutting machine for metal bars, including an automatic feeding mechanism and an automatic cutting mechanism. The automatic feeding mechanism includes a feeding device and a clamping device. The feeding device controls the clamping device to adjust its position, facilitating the positioning of the metal bar within the clamping device for cutting. The automatic cutting mechanism includes a saw blade, a first motor controlling the rotation of the saw blade, and a second motor controlling the saw blade's movement towards and away from the metal bar. This invention can automatically feed and cut extra-long metal bars, improving production efficiency and product quality, saving costs for enterprises, reducing worker labor intensity, and improving safety.

[0003] In the above solution, the cutting machine can effectively cut metal bars into multiple small metal bars during the processing. If multiple cutters are added to the end of the cutting machine, grinding can be performed simultaneously with the cutting of the metal bars. However, this device can usually only effectively cut and grind one end of the small metal bars. When cutting and grinding the other end, the small metal bars cannot be ground or the grinding effect is poor because they are not supported and positioned. Therefore, it is necessary to provide a positioning device for wire processing to overcome the shortcomings of the existing technology. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a positioning device for wire processing.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] A positioning device for wire processing includes a frame with a mounting bracket on top. A cylinder is mounted on the mounting bracket, with its output end connected to a moving block. The top of the moving block is connected to a moving plate, which has a slot. An upper limit assembly, a lower support assembly, and a baffle assembly are sequentially bolted into the slot. A mounting seat is located on the top surface of the moving plate and is bolted to the moving plate. A second cylinder is located in the middle of the mounting seat, with its output end connected to the positioning block. A processing assembly and a clamping assembly are located on one side of the moving plate. One end of the wire is processed sequentially by the clamping assembly and the processing assembly. After processing, the processed end of the wire is pushed to the positioning block and abuts against it. The clamping assembly clamps the tail end of the wire, and the processing assembly processes the middle of the wire. The upper limit assembly limits the wire's movement, and the lower support assembly supports it, thus preventing the wire from wobbling during processing and improving processing accuracy.

[0007] The present invention is further configured such that the upper limit component includes:

[0008] L-shaped vertical plate one, the bottom plate of the L-shaped vertical plate one is provided with a movable groove one, bolts pass through the movable groove one and the slot in sequence to connect the L-shaped vertical plate one to the movable plate, and the vertical plate of the L-shaped vertical plate one is provided with a movable groove two.

[0009] A horizontal plate with a movable groove three in the middle, through which bolts pass in sequence to connect the L-shaped vertical plate one to the horizontal plate;

[0010] A rubber block, which is installed at the end of the cross plate.

[0011] The present invention is further configured such that the lower support component includes:

[0012] L-shaped vertical plate two, the bottom plate of which is provided with a movable groove four, and bolts are passed through the movable groove four and the slot in sequence to connect the L-shaped vertical plate two to the movable plate;

[0013] Cylinder three, which is connected to the vertical plate of L-shaped vertical plate two;

[0014] A rubber hose is installed at the three output ends of the cylinder.

[0015] The present invention is further configured such that the baffle assembly includes:

[0016] The baffle has a mounting hole at its rear end. Bolts pass through the mounting hole and the slot in sequence to connect the baffle to the moving plate. The rear end of the baffle abuts against the three side walls of the cylinder.

[0017] The present invention is further configured such that the front end of the baffle is triangular, the bottom of the baffle abuts against the movable plate, and the top of the baffle forms an acute angle with the movable plate.

[0018] The present invention is further configured such that the front end of the movable plate is provided with an inclined rail, the rear end of the inclined rail is connected to the movable plate, the front end of the inclined rail is provided with a stop plate, and the inner side of the stop plate is provided with a buffer block.

[0019] The present invention is further configured such that the middle array of the inclined rails has circular holes.

[0020] The present invention is further provided with a collection frame below the inclined rail, which is used to collect the waste debris carried by the wire falling from the inclined rail.

[0021] The present invention is further configured such that a filter assembly is provided below the processing assembly, which collects and filters the waste generated during wire processing.

[0022] The present invention is further provided with a blocking cover on one side of the frame, which can prevent waste chips and cutting fluid from splashing during wire processing and thus affecting the production environment.

[0023] In summary, this utility model has the following beneficial effects:

[0024] 1. The upper limit component of this utility model can limit the wire, the lower support component can support the wire, and the clamping component can clamp the tail end of the wire. When processing the middle part of the wire, the wire can be prevented from shaking during processing, thereby improving processing accuracy and product quality.

[0025] 2. This utility model is equipped with a filter component, which can directly collect the waste generated by the processing component when processing wire, and filter and recycle the mixture of waste and cutting fluid. At the same time, the baffle can prevent waste and cutting fluid from splashing during wire processing, thereby affecting the production environment.

[0026] 3. This utility model is equipped with a cylinder three. The cylinder three can not only support the wire through the rubber tube when it is extended, but also automatically lose its supporting capacity when the cylinder three is retracted. This allows the processed wire to fall down along the triangular baffle and the inclined rail, and be collected by the stop plate. This reduces manual steps, improves the degree of automation, and avoids the accumulation of processed wire that may affect subsequent processing. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of this utility model.

[0028] Figure 2 This utility model Figure 1 A magnified view of A in the middle.

[0029] Figure 3 This is a side view of the upper limit component of this utility model.

[0030] Figure 4 This is a schematic diagram showing the connection between the mounting bracket, cylinder 1, and the movable plate in this utility model.

[0031] Figure 5 This is a schematic diagram of the structure of the filter assembly of this utility model.

[0032] In the diagram, 1. Frame, 2. Mounting bracket, 3. Cylinder 1, 4. Moving block, 5. Moving plate, 501. Slot, 6. Upper limit assembly, 601. L-shaped vertical plate 1, 602. Horizontal plate, 603. Rubber block, 7. Lower support assembly, 701. L-shaped vertical plate 2, 702. Cylinder 3, 703. Rubber tube, 8. Baffle assembly, 801. Baffle, 9. Mounting seat, 10. Cylinder 2, 11. Positioning block, 12. Processing assembly, 13. Clamping assembly, 14. Inclined rail, 15. Stop plate, 16. Buffer block, 17. Round hole, 18. Filter assembly, 19. Block cover. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0034] Example 1:

[0035] In this embodiment, as Figure 1-5 As shown, this utility model proposes a positioning device for wire processing, including a frame 1, a mounting bracket 2 on the top of the frame, a cylinder 3 on the mounting bracket, the output end of the cylinder 3 being connected to a moving block 4, the top of the moving block being connected to a moving plate 5, a slot 501 on the moving plate, an upper limit assembly 6, a lower support assembly 7, and a baffle assembly 8 being sequentially bolted into the slot, a mounting seat 9 on the top surface of the moving plate being bolted to the moving plate, a cylinder 10 in the middle of the mounting seat being connected to a positioning block 11, and a support on one side of the moving plate being provided with a... The processing component 12 and clamping component 13 are used. The processing component includes various cutting heads. The processing component and clamping component are existing technologies and will not be described in detail here. The wire is processed by the clamping component and the processing component in sequence. After processing, the processed end of the wire is pushed to the positioning block and abuts against the positioning block. The clamping component clamps the tail end of the wire. Then the processing component processes the middle part of the wire. The upper limit component limits the wire and the lower support component supports the wire, thereby preventing the wire from shaking during processing, improving processing accuracy and product quality.

[0036] In this example, the distance between the moving plate and the processing component can be adjusted by adjusting the extension and retraction of cylinder one, and the distance between the positioning block and the processing component can be adjusted by adjusting the extension and retraction of cylinder two. The installation positions of the upper limit component, lower support component, and baffle component can be adjusted in the slot, and the quantity of each is set to two sets. The above parameters are adjusted according to the size of the target product being processed.

[0037] In this embodiment, the upper limit assembly is further configured to include an L-shaped vertical plate 601, a horizontal plate 602, and a rubber block 603. The bottom plate of the L-shaped vertical plate 601 has a movable groove 1, and bolts pass through the movable groove 1 and the slot in sequence to connect the L-shaped vertical plate 601 to the movable plate. The vertical plate of the L-shaped vertical plate 601 has a movable groove 2. The middle part of the horizontal plate has a movable groove 3, and bolts pass through the movable groove 2 and the movable groove 3 in sequence to connect the L-shaped vertical plate 601 to the horizontal plate. The rubber block is installed at the end of the horizontal plate. The bottom of the rubber block has a recessed arc-shaped groove, which corresponds to the wire size and can limit the top and front and back of the wire to prevent the wire from sliding and affecting the processing accuracy.

[0038] In this embodiment, the lower support assembly is further configured to include an L-shaped vertical plate 701, a cylinder 702, and a rubber tube 703. The bottom plate of the L-shaped vertical plate 701 is provided with a movable groove 4. Bolts pass through the movable groove 4 and the slot in sequence to connect the L-shaped vertical plate 701 to the movable plate. The cylinder 3 is connected to the vertical plate of the L-shaped vertical plate 702. The rubber tube is installed at the output end of the cylinder 3.

[0039] In this example, cylinder three can support the wire through the rubber tube when it is extended, and automatically lose its supporting capacity when cylinder three is retracted, so that the processed wire falls off, reducing manual steps, improving the degree of automation, and avoiding the accumulation of processed wire that will affect subsequent processing.

[0040] In this embodiment, the baffle assembly is further configured to include a baffle 801, with a mounting hole at the rear end of the baffle. Bolts pass through the mounting hole and the slot in sequence to connect the baffle to the movable plate, and the rear end of the baffle abuts against the three side walls of the cylinder.

[0041] In this embodiment, the front end of the baffle is triangular, the bottom of the baffle abuts against the moving plate, and the top of the baffle forms an acute angle with the moving plate, so as to guide the path of the processed wire falling.

[0042] In this embodiment, the front end of the moving plate is provided with a sloping rail 14, the rear end of the sloping rail is connected to the moving plate, the front end of the sloping rail is provided with a stop plate 15, and the inner side of the stop plate is provided with a buffer block 16.

[0043] In this embodiment, the central array of the inclined rails is further configured to have circular holes 17.

[0044] In this embodiment, a filter assembly 18 is further provided below the processing assembly, which collects and filters the waste generated during wire processing.

[0045] Example 2:

[0046] In this embodiment, as Figure 1-5As shown, this utility model proposes a positioning device for wire processing, including a frame 1, a mounting bracket 2 on the top of the frame, a cylinder 3 on the mounting bracket, the output end of the cylinder 3 being connected to a moving block 4, the top of the moving block being connected to a moving plate 5, a slot 501 on the moving plate, an upper limit assembly 6, a lower support assembly 7, and a baffle assembly 8 being sequentially bolted into the slot, a mounting seat 9 on the top surface of the moving plate being bolted to the moving plate, a cylinder 10 in the middle of the mounting seat being connected to a positioning block 11, and a support on one side of the moving plate being provided with a... The processing component 12 and clamping component 13 are used. The processing component includes various cutting heads. The processing component and clamping component are existing technologies and will not be described in detail here. The wire is processed by the clamping component and the processing component in sequence. After processing, the processed end of the wire is pushed to the positioning block and abuts against the positioning block. The clamping component clamps the tail end of the wire. Then the processing component processes the middle part of the wire. The upper limit component limits the wire and the lower support component supports the wire, thereby preventing the wire from shaking during processing, improving processing accuracy and product quality.

[0047] In this embodiment, the front end of the moving plate is provided with a sloping rail 14, the rear end of the sloping rail is connected to the moving plate, the front end of the sloping rail is provided with a stop plate 15, and the inner side of the stop plate is provided with a buffer block 16. The buffer block has a buffering function and can prevent the processed wire from colliding with the stop plate and causing damage.

[0048] In this embodiment, the inclined rail is further configured with a circular hole 17 in the middle array, which allows the passing waste to fall off.

[0049] In this embodiment, a collection frame is further provided below the inclined rail. The collection frame is not shown in the figure. The collection frame is used to collect the waste debris carried by the wire falling on the inclined rail. The waste debris is splashed and adhered to the wire during wire processing.

[0050] The present invention is further configured such that a nozzle is provided on the top of the processing component, and multiple sets of nozzles are provided, with the nozzles facing the wire, and the cutting fluid is sprayed onto the processing area of ​​the wire by the nozzles.

[0051] This invention is further configured such that a filter assembly 18 is provided below the processing assembly, which collects and filters the waste generated during wire processing. The filter assembly includes a filter frame and a filter screen, with the filter screen located at the top of the filter frame. The filter screen is cleaned or replaced at regular intervals to prevent clogging. Multiple filter assemblies can be stacked, with the spacing between the filter screens decreasing sequentially. The filtered cutting fluid can be reused, and the waste can be collected uniformly, making it more environmentally friendly.

[0052] The present invention is further configured such that a baffle 19 is provided on one side of the frame, which can prevent waste chips and cutting fluid from splashing during wire processing and thus affecting the production environment.

[0053] The working principle of the positioning device for wire processing is as follows: the wire is pushed through the clamping component and the processing component in sequence. The processing component processes and grinds one end of the wire. After processing, the processed end of the wire is pushed to the positioning block and abuts against the positioning block. At this time, the upper limit component can limit the wire, and the lower support component can support the wire. The clamping component clamps the tail end of the wire, and the processing component processes and grinds the middle part of the wire until it is cut off. Both ends of the processed small wire rod are ground. The lower support component retracts, and the small wire rod loses support and slides down the baffle and inclined rail until it is collected at the stop plate. The cutting fluid and waste chips in the processing are filtered and collected by the filter component.

[0054] In the description of this utility model, it should be noted that when terms such as "upper," "lower," "inner," "outer," "left," and "right" appear to indicate orientation or positional relationships, they should be understood as being based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationships commonly used when the product of this utility model is in use, or the orientation or positional relationships commonly understood by those skilled in the art. These terms are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, when terms such as "first" and "second" appear, they are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, it should also be noted that unless otherwise explicitly specified and limited, terms such as "installation," "setting," and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

Claims

1. A positioning device for wire processing, comprising a frame, characterized in that, A mounting bracket is provided on the top of the frame, and a cylinder is mounted on the mounting bracket. The output end of the cylinder is connected to a moving block, and the top of the moving block is connected to a moving plate. The moving plate has a slot, and an upper limit assembly, a lower support assembly, and a baffle assembly are sequentially installed in the slot by bolts. A mounting seat is provided on the top surface of the moving plate, and the mounting seat is installed on the moving plate by bolts. A cylinder is located in the middle of the mounting seat, and the output end of the cylinder is connected to a positioning block. A processing assembly and a clamping assembly are provided on one side of the moving plate. The wire is processed at one end by passing through the clamping assembly and the processing assembly in sequence. After processing, the processed end of the wire is pushed to the positioning block and abuts against the positioning block. The clamping assembly clamps the tail end of the wire, and the processing assembly processes the middle part of the wire. The upper limit assembly limits the wire, and the lower support assembly supports the wire, thereby preventing the wire from shaking during processing.

2. The positioning device for wire processing according to claim 1, characterized in that, The upper limit component includes: L-shaped vertical plate one, the bottom plate of the L-shaped vertical plate one is provided with a movable groove one, bolts pass through the movable groove one and the slot in sequence to connect the L-shaped vertical plate one to the movable plate, and the vertical plate of the L-shaped vertical plate one is provided with a movable groove two. A horizontal plate with a movable groove three in the middle, through which bolts pass in sequence to connect the L-shaped vertical plate one to the horizontal plate; A rubber block, which is installed at the end of the cross plate.

3. A positioning device for wire processing according to claim 1, characterized in that, The lower support components include: L-shaped vertical plate two, the bottom plate of which is provided with a movable groove four, and bolts are passed through the movable groove four and the slot in sequence to connect the L-shaped vertical plate two to the movable plate; Cylinder three, which is connected to the vertical plate of L-shaped vertical plate two; A rubber hose is installed at the three output ends of the cylinder.

4. A positioning device for wire processing according to claim 3, characterized in that, The baffle assembly includes: The baffle has a mounting hole at its rear end. Bolts pass through the mounting hole and the slot in sequence to connect the baffle to the moving plate. The rear end of the baffle abuts against the three side walls of the cylinder.

5. A positioning device for wire processing according to claim 4, characterized in that, The front end of the baffle is triangular, the bottom of the baffle abuts against the moving plate, and the top of the baffle forms an acute angle with the moving plate.

6. A positioning device for wire processing according to claim 1, characterized in that, The front end of the moving plate is equipped with a sloping rail, the rear end of which is connected to the moving plate. The front end of the sloping rail is equipped with a stop plate, and the inner side of the stop plate is equipped with a buffer block.

7. A positioning device for wire processing according to claim 6, characterized in that, The central array of inclined rails has circular holes.

8. A positioning device for wire processing according to claim 1, characterized in that, A filter assembly is located below the processing assembly, which collects and filters the waste generated during wire processing.

Citation Information

Patent Citations

  • Autoloading guillootine of metal bar

    CN204603445U