Gradient type cooling horizontal lathe

Abstract

The utility model discloses a gradient type cooling horizontal lathe, which relates to the field of lathes and comprises a lathe body, a control panel is arranged on one side of the lathe body, and a workbench is arranged at the top end of the lathe body. A first adjusting assembly matched with the workbench and a second adjusting assembly located on one side of the first adjusting assembly are sequentially arranged on one side of the lathe body, swing assemblies are symmetrically arranged at the top end of the second adjusting assembly, and spraying assemblies matched with the workbench are arranged at one ends of the two swing assemblies; a temperature sensor matched with the workbench and the spraying assembly is arranged on one side of the second adjusting assembly. An auxiliary cooling assembly matched with the lathe body is arranged on one side of the workbench. By gradually controlling the cooling process, the thermal stress and deformation of the workpiece are effectively reduced, the machining precision and the surface quality are improved, the service life of a cutter in the lathe body is prolonged, and the dimensional stability and the machining efficiency of the workpiece are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to lathe field, concretely related to a gradient type cooling horizontal lathe. BACKGROUND

[0002] Horizontal lathe is a commonly used metal cutting machine tool, its main shaft is installed horizontally, workpiece is usually fixed between chuck or tailstock, rotates workpiece through rotating main shaft, simultaneously, cutter feeds along horizontal direction, and carries out turning, drilling, boring, thread processing etc. operation. Horizontal lathe structure is stable, and processing precision is high, is suitable for the processing of various shafts, disc and sleeve parts, and is widely used in mechanical manufacturing, automobile, aerospace etc.

[0003] During processing, horizontal lathe needs cooling, mainly in order to reduce the temperature of cutting area, reduce the thermal deformation of cutter and workpiece, prolong the service life of cutter, improve processing precision and surface quality. Cooling can also effectively take away the heat and chips generated during cutting process, prevent workpiece from softening or burning due to high temperature, and ensure the stability and reliability of processing process.

[0004] Horizontal lathe in prior art usually does not have gradient cooling function, which leads to that workpiece is prone to internal stress and deformation due to temperature sudden change during cooling process after processing, affects the dimensional accuracy and surface quality of workpiece, and further reduces processing efficiency and yield, and the lack of gradient cooling function makes that workpiece cannot realize uniform distribution and gradual cooling of temperature during cooling process, so heat stress cannot be effectively controlled, and the application of horizontal lathe in high-precision and complex workpiece processing is limited.

[0005] For the problems in the related art, no effective solution has been proposed so far. SUMMARY

[0006] For the problems in the related art, the utility model provides a gradient type cooling horizontal lathe to overcome the above technical problems existing in the prior art.

[0007] Therefore, the utility model adopts the specific technical scheme as follows:

[0008] A gradient type cooling horizontal lathe, including lathe body, the side of lathe body is provided with control panel, the top of lathe body is provided with workbench;The side of lathe body is sequentially provided with adjusting assembly one matched with workbench and adjusting assembly two located at the side of adjusting assembly one, the top of adjusting assembly two is symmetrically provided with swing assembly, and one end of two groups of swing assemblies is provided with spraying assembly matched with workbench;The side of adjusting assembly two is provided with temperature sensor matched with workbench and spraying assembly;The side of workbench is provided with auxiliary cooling assembly matched with lathe body.

[0009] Further, in order to adjust the workbench in the horizontal direction, the adjusting assembly one comprises a motor one arranged on one side of the lathe body, one end of the output shaft of the motor one is provided with a lead screw one matched with the lathe body and the workbench, and the lead screw one is provided with a limiting rod one penetrating through the workbench and matched with the lathe body on both sides.

[0010] Further, in order to adjust the spraying assembly in the horizontal direction, the adjusting assembly two comprises a track arranged on one side of the lathe body, the track is provided with a motor two on one side, one end of the output shaft of the motor two is provided with a lead screw two matched with the lathe body, and the outer side of the lead screw two is provided with a sliding seat matched with the track.

[0011] Further, in order to adjust the angle of the spraying assembly in the horizontal direction, the swinging assembly comprises a motor three arranged on the top end of the sliding seat, the motor three is provided with a support frame on one side, one end of the output shaft of the motor three is provided with a rotating rod penetrating through the support frame, one side of the rotating rod is provided with a swinging rod matched with the support frame; the support frame is a hollow hexagonal structure; the rotating rod is in L-shaped shape, and the position where the rotating rod contacts with the swinging rod is provided with a limiting protrusion; the position where the swinging rod contacts with the limiting protrusion is provided with an arc-shaped baffle in a symmetrical manner.

[0012] Further, in order to adjust the position of the nozzle in the vertical direction, the spraying assembly comprises an electric push rod arranged on the top end of the swinging rod away from the sliding seat, one end of the output shaft of the electric push rod is provided with a fixed frame one penetrating through the swinging rod, and the fixed frame one is provided with a fixed frame two matched with the swinging rod on one side; the inner side of the fixed frame one is provided with a nozzle matched with the workbench, and the other end of the nozzle is provided with a hose matched with the fixed frame two and the sliding seat.

[0013] Further, in order to assist the cooling operation of the workpiece on the top of the workbench, the auxiliary cooling assembly comprises a limiting rod two arranged on one side of the lathe body, the outer side of the limiting rod two is provided with a movable frame matched with the workbench, and the inner side of the movable frame is provided with a refrigeration fan matched with the workbench.

[0014] The beneficial effects of the present application are as follows:

[0015] 1. The present application can effectively reduce the thermal stress and deformation of the workpiece, improve the machining precision and surface quality, prolong the service life of the tool in the lathe body, improve the dimensional stability and machining efficiency of the workpiece, and is especially suitable for machining high-precision and complex workpieces, and significantly improves the overall production quality and reliability.

[0016] This invention, through the combined action of the swing assembly, spraying assembly, temperature sensor, and auxiliary cooling assembly, achieves precise cooling by adjusting the spraying direction at multiple angles. It can effectively control the temperature change of the workpiece during processing and cooling, reduce thermal stress and deformation, and improve processing accuracy and surface quality. This extends the service life of the equipment and improves the stability and processing efficiency of the workpiece. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is one of the structural schematic diagrams of a gradient-cooled horizontal lathe according to an embodiment of the present utility model;

[0019] Figure 2 yes Figure 1 A magnified view of a section at point A in the middle;

[0020] Figure 3 This is a second structural schematic diagram of a gradient-cooled horizontal lathe according to an embodiment of the present utility model;

[0021] Figure 4 yes Figure 3 A magnified view of a section at point B in the middle.

[0022] In the picture:

[0023] 1. Lathe body; 2. Control panel; 3. Worktable; 4. Adjustment component one; 401. Motor one; 402. Lead screw one; 403. Limit rod one; 5. Adjustment component two; 501. Track; 502. Motor two; 503. Lead screw two; 504. Sliding seat; 6. Swing assembly; 601. Motor three; 602. Support frame; 603. Rotating rod; 604. Swing rod; 605. Limiting protrusion; 606. Arc-shaped baffle; 7. Spraying assembly; 701. Electric push rod; 702. Fixed frame one; 703. Fixed frame two; 704. Nozzle; 705. Hose; 8. Temperature sensor; 9. Auxiliary cooling assembly; 901. Limit rod two; 902. Movable frame; 903. Cooling fan. Detailed Implementation

[0024] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0025] According to an embodiment of the present invention, a gradient-cooled horizontal lathe is provided.

[0026] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-4 As shown, the gradient-cooled horizontal lathe according to an embodiment of the present invention includes a lathe body 1, a control panel 2 on one side of the lathe body 1, and a worktable 3 at the top of the lathe body 1; an adjustment component 1 4 cooperating with the worktable 3 and an adjustment component 2 5 located on one side of the adjustment component 1 4 are sequentially arranged on one side of the lathe body 1, and swing components 6 are symmetrically arranged at the top of the adjustment component 2 5, and a spray component 7 cooperating with the worktable 3 is arranged at one end of each of the two sets of swing components 6; a temperature sensor 8 cooperating with the worktable 3 and the spray component 7 is arranged on one side of the adjustment component 2 5; and an auxiliary cooling component 9 cooperating with the lathe body 1 is arranged on one side of the worktable 3.

[0027] By utilizing the aforementioned technical solutions, this utility model, through the combined action of the lathe body 1, worktable 3, swing assembly 6, spray assembly 7, and auxiliary cooling assembly 9, can effectively reduce the thermal stress and deformation of the workpiece by gradually controlling the cooling process, thereby improving machining accuracy and surface quality. This not only extends the tool life in the lathe body 1 but also enhances the dimensional stability and machining efficiency of the workpiece. It is particularly suitable for machining high-precision and complex workpieces, significantly improving overall production quality and reliability. Furthermore, through the combined action of the swing assembly 6, spray assembly 7, temperature sensor 8, and auxiliary cooling assembly 9, precise cooling is achieved through multi-angle adjustable spray directions. This effectively controls the temperature changes of the workpiece during machining and cooling, reducing thermal stress and deformation, and improving machining accuracy and surface quality. This extends the service life of the equipment and improves the stability and machining efficiency of the workpiece.

[0028] It should be explained that the lathe body 1 is a horizontal lathe. The lathe body 1 drives the workpiece to rotate through a horizontally mounted spindle. The workpiece is usually fixed between the chuck or centers. The cutting tool feeds in the horizontal direction and contacts the surface of the rotating workpiece to perform operations such as turning, drilling, boring, and threading.

[0029] In addition, temperature sensor 8 detects temperature changes and converts them into measurable electrical signals. Common temperature sensors include resistance temperature detectors (RTDs), thermocouples, and semiconductor temperature sensors. RTDs and thermocouples reflect temperature changes through changes in resistance or electromotive force, while semiconductor temperature sensors utilize the characteristic that the resistivity of semiconductor materials changes with temperature. After amplification and processing, these electrical signals can be used to display temperature values ​​or control related equipment. This is existing technology and will not be explained in detail here.

[0030] In one embodiment, the adjustment component 4 includes a motor 401 disposed on one side of the lathe body 1. One end of the output shaft of the motor 401 is provided with a lead screw 402 that cooperates with the lathe body 1 and the worktable 3. Both sides of the lead screw 402 are provided with limiting rods 403 that penetrate the worktable 3 and cooperate with the lathe body 1; thereby, the worktable 3 can be adjusted in the horizontal direction.

[0031] The working principle of adjustment component 4 is as follows:

[0032] Control the motor 401 in the adjustment component 4 through the control panel 2. The rotation of the output shaft of the motor 401 drives the lead screw 402 to rotate. The rotation of the lead screw 402 drives the worktable 3 to move horizontally along the limit rod 403.

[0033] In one embodiment, the adjustment component 2 5 includes a rail 501 disposed on one side of the lathe body 1, a motor 2 502 disposed on one side of the rail 501, a lead screw 2 503 cooperating with the lathe body 1 disposed at one end of the output shaft of the motor 2 502, and a sliding seat 504 cooperating with the rail 501 disposed on the outer side of the lead screw 2 503; thereby, the spraying component 7 can be adjusted in the horizontal direction.

[0034] The working principle of adjustment component 2.5 is as follows:

[0035] By controlling and starting the motor 502 in the adjustment component 5 through the control panel 2, the output shaft of the motor 502 rotates, driving the lead screw 503 to rotate. Under the rotation of the lead screw 503, the sliding seat 504 moves horizontally along the track 501.

[0036] In one embodiment, the swing assembly 6 includes a motor 601 mounted on the top of the sliding seat 504. A support frame 602 is mounted on one side of the motor 601. A rotating rod 603, which passes through the support frame 602, is mounted on one end of the output shaft of the motor 601. A swing rod 604, which cooperates with the support frame 602, is mounted on one side of the rotating rod 603. The support frame 602 is a hollow hexagonal structure. The rotating rod 603 is L-shaped, and a limiting protrusion 605 is provided at the contact position between the rotating rod 603 and the swing rod 604. An arc-shaped baffle 606 is symmetrically arranged at the contact position between the swing rod 604 and the limiting protrusion 605. Thus, the angle of the spray assembly 7 in the horizontal direction can be adjusted.

[0037] The working principle of the swing component 6 is as follows:

[0038] Control panel 2 controls and starts motor 601 in swing assembly 6. Under the rotation of output shaft of motor 601, the rotating rod 603 is driven to rotate. With the cooperation of limit protrusion 605 and arc baffle 606, the swing rod 604 is driven to swing horizontally, thereby adjusting the spraying angle of spray assembly 7 on workbench 3 in the horizontal direction.

[0039] In one embodiment, the spraying assembly 7 includes an electric push rod 701 located at the top of the swing rod 604 on the side away from the sliding seat 504. One end of the output shaft of the electric push rod 701 passes through the swing rod 604 and is provided with a first fixing frame 702. A second fixing frame 703 that cooperates with the swing rod 604 is provided on one side of the first fixing frame 702. A nozzle 704 that cooperates with the worktable 3 is provided on the inner side of the first fixing frame 702 (the spraying direction of the nozzle 704 has a certain tilt angle with the horizontal direction). The other end of the nozzle 704 is provided with a hose 705 that cooperates with the second fixing frame 703 and the sliding seat 504, thereby adjusting the vertical position of the nozzle 704.

[0040] The working principle of spray component 7 is as follows:

[0041] The electric push rod 701 in the spray assembly 7 is controlled and started through the control panel 2. Under the extension or retraction of the output shaft of the electric push rod 701, the first fixing frame 702 is moved vertically, and the vertical position of the nozzle 704 is adjusted with the cooperation of the second fixing frame 703 and the hose 705.

[0042] It should be explained that in practical applications, the side of the hose 705 away from the sliding seat 504 will be extended and connected to the coolant pump head. The coolant pump head draws and delivers coolant by rotating the impeller. When the motor drives the impeller to rotate, the centrifugal force generated by the impeller draws water from the center and pushes it radially outward, and discharges it through the outlet of the pump casing. This centrifugal action makes the coolant form a continuous flow in the pump, thereby achieving efficient and stable delivery. The coolant is usually a liquid with high thermal conductivity and low freezing point, such as a mixture of water and ethylene glycol. This is existing technology and will not be explained in detail here.

[0043] In one embodiment, the auxiliary cooling assembly 9 includes a second limiting rod 901 disposed on one side of the lathe body 1, a movable frame 902 that cooperates with the worktable 3 disposed on the outer side of the second limiting rod 901, and a cooling fan 903 that cooperates with the worktable 3 disposed on the inner side of the movable frame 902; thereby performing auxiliary cooling operation on the workpiece on the top of the worktable 3.

[0044] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0045] In practical applications, firstly, the control panel 2 controls and activates adjustment components 4 and 5 to adjust the horizontal position of the worktable 3 relative to the spraying component 7. Then, the control panel 2 controls and activates the lathe body 1 to perform turning, drilling, boring, and threading operations on the workpiece at the worktable 3. With the cooperation of the temperature sensor 8, when the temperature does not reach the preset threshold, the control panel 2 controls and activates motor 601 in the swing component 6. Under the rotation of the output shaft of motor 601, the rotating rod 603 rotates, and with the cooperation of the limiting protrusion 605 and the arc-shaped baffle 606, the swing rod 604 swings horizontally, thereby adjusting the spraying angle of the spraying component 7 on the worktable 3 in the horizontal direction. Control panel 2 controls and activates the electric push rod 701 in the spray assembly 7. Under the extension or retraction of the output shaft of the electric push rod 701, the first fixed frame 702 moves vertically. With the cooperation of the second fixed frame 703 and the hose 705, the vertical position of the nozzle 704 is adjusted. The side of the hose 705 away from the sliding seat 504 is extended and connected to the coolant pump head. The coolant is then sprayed onto the workpiece at the worktable 3 through the nozzle 704. With the cooperation of the temperature sensor 8, when the temperature reaches or exceeds the preset threshold, the control panel 2 controls and activates the cooling fan 903 to exhaust air from the worktable 3, removing excess heat and achieving gradient cooling of the workpiece at the worktable 3.

[0046] The working principles of the lathe body 1, adjustment component 1, adjustment component 2, swing component 6, spraying component 7, and temperature sensor 8 are as described above.

[0047] In summary, by utilizing the above-mentioned technical solution of this utility model, under the combined action of the lathe body 1, worktable 3, swing assembly 6, spray assembly 7, and auxiliary cooling assembly 9, this utility model can effectively reduce the thermal stress and deformation of the workpiece by gradually controlling the cooling process, thereby improving machining accuracy and surface quality. This not only extends the tool life in the lathe body 1 but also improves the dimensional stability and machining efficiency of the workpiece. It is particularly suitable for machining high-precision and complex workpieces, significantly improving overall production quality and reliability. Furthermore, under the combined action of the swing assembly 6, spray assembly 7, temperature sensor 8, and auxiliary cooling assembly 9, precise cooling is achieved through multi-angle adjustable spray directions, effectively controlling the temperature change of the workpiece during machining and cooling, reducing thermal stress and deformation, and improving machining accuracy and surface quality. This extends the service life of the equipment and improves the stability and machining efficiency of the workpiece.

[0048] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0049] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A gradient-cooled horizontal lathe, comprising a lathe body (1), characterized in that, A control panel (2) is provided on one side of the lathe body (1), and a worktable (3) is provided on the top of the lathe body (1). The lathe body (1) is provided with an adjustment component 1 (4) that cooperates with the worktable (3) and an adjustment component 2 (5) located on one side of the adjustment component 1 (4). The top of the adjustment component 2 (5) is symmetrically provided with a swing component (6). One end of each of the two swing components (6) is provided with a spray component (7) that cooperates with the worktable (3). A temperature sensor (8) is provided on one side of the adjustment component 2 (5) to cooperate with the workbench (3) and the spraying component (7). An auxiliary cooling assembly (9) is provided on one side of the workbench (3) to cooperate with the lathe body (1).

2. The gradient-cooled horizontal lathe according to claim 1, characterized in that, The adjustment component 1 (4) includes a motor 1 (401) disposed on one side of the lathe body (1). One end of the output shaft of the motor 1 (401) is provided with a lead screw 1 (402) that cooperates with the lathe body (1) and the worktable (3). Both sides of the lead screw 1 (402) are provided with a limiting rod 1 (403) that penetrates the worktable (3) and cooperates with the lathe body (1).

3. The gradient-cooled horizontal lathe according to claim 1, characterized in that, The second adjustment component (5) includes a track (501) disposed on one side of the lathe body (1), a second motor (502) disposed on one side of the track (501), a second lead screw (503) cooperating with the lathe body (1) disposed at one end of the output shaft of the second motor (502), and a sliding seat (504) cooperating with the track (501) disposed on the outer side of the second lead screw (503).

4. A gradient-cooled horizontal lathe according to claim 3, characterized in that, The swing assembly (6) includes a motor three (601) disposed at the top of the sliding seat (504), a support frame (602) disposed on one side of the motor three (601), a rotating rod (603) that passes through the support frame (602) is disposed at one end of the output shaft of the motor three (601), and a swing rod (604) that cooperates with the support frame (602) is disposed on one side of the rotating rod (603).

5. A gradient-cooled horizontal lathe according to claim 4, characterized in that, The supporting frame (602) is a hollow hexagonal structure; The rotating rod (603) is L-shaped, and a limiting protrusion (605) is provided at the position where the rotating rod (603) contacts the swing rod (604). The position where the swing rod (604) contacts the limiting protrusion (605) is symmetrically provided with an arc-shaped baffle (606).

6. A gradient-cooled horizontal lathe according to claim 5, characterized in that, The spraying assembly (7) includes an electric push rod (701) located at the top of the swing rod (604) on the side away from the sliding seat (504). One end of the output shaft of the electric push rod (701) passes through the swing rod (604) and is provided with a first fixing frame (702). A second fixing frame (703) that cooperates with the swing rod (604) is provided on one side of the first fixing frame (702). The inner side of the first fixing frame (702) is provided with a nozzle (704) that cooperates with the workbench (3), and the other end of the nozzle (704) is provided with a hose (705) that cooperates with the second fixing frame (703) and the sliding seat (504).

7. A gradient-cooled horizontal lathe according to claim 1, characterized in that, The auxiliary cooling assembly (9) includes a limiting rod 2 (901) disposed on one side of the lathe body (1), a movable frame (902) that cooperates with the worktable (3) is disposed on the outer side of the limiting rod 2 (901), and a cooling fan (903) that cooperates with the worktable (3) is disposed on the inner side of the movable frame (902).

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