Charging gun, heat dissipation assembly and charging pile

By setting parallel wires and a heat dissipation structure at the tail of the charging gun, the problem of poor heat dissipation of the wires at the tail of the charging gun was solved, thereby improving the charging current and charging rate.

CN223890832UActive Publication Date: 2026-02-10BYD CO LTD
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Patent Information

Application Number
CN202520139272.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-02-10
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

The existing charging gun's tail wires suffer from poor heat dissipation due to the separation of the coolant pipe from the wires, which limits the increase in charging current.

Method used

Parallel wires and a heat dissipation structure are provided at the end of the charging harness. The parallel wires are thermally connected to the charging harness. The part of the parallel wires that is separated from the cooling pipes is provided with cooling pipes for heat dissipation. Combined with the heat dissipation components, the end of the charging harness is effectively cooled.

Benefits of technology

Effective heat dissipation of the charging gun's tail wires was achieved, increasing the charging current and charging rate, and ensuring the charging gun operates normally under high current conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a charging gun, a heat dissipation assembly and a charging pile, the charging gun comprises at least one charging wire harness and a heat dissipation structure, and the end part of the charging wire harness is configured to be connected with a connecting terminal; the heat dissipation structure is in heat conduction connection with the charging wire harness so as to be configured to dissipate heat of the end part of the charging wire harness; wherein the end part of the charging wire harness is a wire located at the tail part of the charging gun in the related technology, and a heat dissipation structure is arranged on one side of the end part of the charging wire harness, so that the end part of the charging wire harness located at the tail part of the charging gun can be effectively cooled in the use process of the charging gun, and the charging current of the charging gun can be improved.
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Description

Technical Field

[0001] This application relates to the field of charging pile technology, and in particular to a charging gun, a heat dissipation component, and a charging pile. Background Technology

[0002] In related technologies, ultra-high power non-immersion liquid-cooled DC charging guns use coolant pipes to dissipate heat from the wires. However, since the wires inside the charging gun need to be connected to the power cable or conductor bar of the charging pile, and the coolant pipes need to be connected to the liquid cooling heat dissipation pipes of the charging pile, the coolant pipes and wires will separate at the tail end of the charging gun. In other words, the coolant pipes cannot provide good heat dissipation for the wires at the tail end of the charging gun.

[0003] Therefore, during the use of the charging gun, the wires located at the tail of the charging gun cannot effectively dissipate heat, thus limiting the increase of the charging current of the charging gun. Utility Model Content

[0004] This application provides a charging gun, a heat dissipation component, and a charging pile, which can effectively dissipate heat from the wires at the tail of the charging gun and increase the charging current of the charging gun, thereby at least partially solving the above-mentioned technical problems.

[0005] To achieve the above objectives, according to a first aspect of this application, a charging gun is provided, comprising:

[0006] At least one charging cable harness, the ends of which are configured to connect to a connection terminal; and

[0007] A heat dissipation structure, thermally connected to the charging cable harness, is configured to dissipate heat from the ends of the charging cable harness.

[0008] In some embodiments, the charging harness includes a first segment, which is the end of the charging harness;

[0009] The heat dissipation structure includes:

[0010] The parallel conductor is connected in parallel with the first segment.

[0011] In some embodiments, the parallel conductor contacts the first segment along its length.

[0012] In some embodiments, the heat dissipation structure further includes:

[0013] At least one connector;

[0014] At least one end of the parallel conductor is connected to the first sub-segment via a connector.

[0015] In some embodiments, one end of the parallel conductor is connected to the first segment via a connector;

[0016] The other end of the parallel conductor is connected to one end of the first segment.

[0017] In some embodiments, the parallel conductor is integrally formed with the first sub-segment; or

[0018] The parallel conductors are formed by bending at least a portion of the charging harness.

[0019] In some embodiments, one end of the parallel conductor is connected to the first segment via a connector;

[0020] The other end of the parallel wire is connected to the connecting terminal.

[0021] In some embodiments, the charging harness includes a first segment, which is the end of the charging harness;

[0022] The heat dissipation structure includes:

[0023] A parallel conductor, which extends along the extension direction of the first segment and at least a portion of the parallel conductor is connected to the first segment.

[0024] In some embodiments, the charging harness includes a first sub-segment and a second sub-segment connected to each other, the first sub-segment being the end of the charging harness and the second sub-segment being used to contact the cooling pipe.

[0025] The cross-sectional area of ​​the first sub-segment is greater than that of the second sub-segment.

[0026] In some embodiments, the charging harness includes a first sub-segment and a second sub-segment connected to each other, wherein the first sub-segment is the end of the charging harness;

[0027] The heat dissipation structure also includes cooling pipes that contact the second sub-section to dissipate heat from it.

[0028] The cooling pipes are separated from the first sub-section.

[0029] In some embodiments, the cooling piping is located inside the second sub-section or on one side of the second sub-section.

[0030] According to a second aspect of this application, a heat dissipation component is provided for dissipating heat from a charging gun, the heat dissipation component comprising:

[0031] Mounting section, used for mounting the end of the charging cable harness; and

[0032] The heat dissipation section is used to dissipate heat from the ends of the charging cable harness.

[0033] In some embodiments, the heat dissipation component further includes:

[0034] The limiting part is fixedly connected to the mounting part to prevent the end of the charging cable harness from separating from the mounting part.

[0035] In some embodiments, the heat dissipation portion is disposed on at least one of the mounting portion and the limiting portion.

[0036] In some embodiments, one of the mounting portion and the limiting portion is provided with a first groove, and the end of the charging cable harness is located in the first groove;

[0037] The mounting part and the limiting part have another slot covering the first groove to prevent the end of the charging cable harness from detaching from the first groove.

[0038] In some embodiments, the heat dissipation unit includes:

[0039] At least one primary heat dissipation component is disposed on the mounting part or the limiting part;

[0040] In this embodiment, at least a portion of the first heat sink is opposite to the first groove to cover the opening of the first groove.

[0041] In some embodiments, a first groove is provided on the limiting portion;

[0042] The mounting section is provided with at least one mounting slot, and at least a portion of the first heat sink is disposed within the mounting slot.

[0043] In some embodiments, the heat dissipation portion includes a second heat dissipation member and a third heat dissipation member, and at least one of the second heat dissipation member and the third heat dissipation member is located in the first groove;

[0044] The end of the charging cable harness is positioned between the second heat sink and the third heat sink.

[0045] In some embodiments, a second groove is provided on the side of the second heat sink facing the third heat sink;

[0046] The end of the charging cable harness is located in the second groove, and the third heat sink covers the opening of the second groove.

[0047] In some embodiments, the limiting portion is an insulating element.

[0048] In some embodiments, at least two ends of the charging harness are insulated on the mounting portion.

[0049] According to a third aspect of this application, a charging station is provided, which includes a charging gun.

[0050] In some embodiments, the charging station also includes a heat dissipation component.

[0051] According to a fourth aspect of this application, a charging pile is provided, the charging pile comprising:

[0052] Charging gun; and

[0053] The heat dissipation component is used to dissipate heat from the charging gun.

[0054] The charging gun in this embodiment includes at least one charging cable harness and a heat dissipation structure. The end of the charging cable harness is configured to be connected to a connection terminal. The heat dissipation structure is thermally connected to the charging cable harness and is configured to dissipate heat from the end of the charging cable harness. The end of the charging cable harness is a wire located at the tail of the charging gun in related technologies. By providing a heat dissipation structure on one side of the end of the charging cable harness, the end of the charging cable harness located at the tail of the charging gun can be effectively dissipated during the use of the charging gun, thereby increasing the charging current of the charging gun.

[0055] Other features and advantages of this application will be described in detail in the following detailed description section. Attached Figure Description

[0056] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0057] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings, wherein the same reference numerals in the following description denote the same parts.

[0058] Figure 1 This is a schematic diagram of the overall structure of the charging gun provided in an exemplary embodiment of this application;

[0059] Figure 2 This is a cross-sectional view of the charging cable provided in an exemplary embodiment of this application;

[0060] Figure 3 This is a cross-sectional view of the charging cable provided in an exemplary embodiment of this application;

[0061] Figure 4 This is a schematic diagram of the overall structure of the charging gun provided in an exemplary embodiment of this application;

[0062] Figure 5 This is a schematic diagram of the overall structure of the charging gun provided in an exemplary embodiment of this application;

[0063] Figure 6 This is a schematic diagram of the overall structure of the charging gun provided in an exemplary embodiment of this application;

[0064] Figure 7 This is a cross-sectional view of the heat dissipation assembly provided in an exemplary embodiment of this application;

[0065] Figure 8This is a cross-sectional view of the heat dissipation assembly provided in an exemplary embodiment of this application;

[0066] Figure 9 This is a cross-sectional view of the heat dissipation assembly provided in an exemplary embodiment of this application;

[0067] Figure 10 This is a cross-sectional view of the heat dissipation assembly provided in an exemplary embodiment of this application;

[0068] Figure 11 This is a schematic diagram of the structure of the charging pile provided in an exemplary embodiment of this application;

[0069] Figure 12 This is a schematic diagram of the structure of a charging pile provided in an exemplary embodiment of this application.

[0070] Explanation of reference numerals in the attached figures:

[0071] 10,000, charging piles;

[0072] 1000, charging gun; 2000, charging gun;

[0073] 100. Charging cable; 10. Charging harness; 10A. First segment; 10B. Second segment; 11. Small harness; 12. Filler; 13. Protective sleeve;

[0074] 200. Heat dissipation structure; 20. Parallel wires; 21. Connectors; 22. Cooling pipes;

[0075] 300. Heat dissipation assembly; 30. Mounting part; 31. Heat dissipation part; 311. First heat dissipation component; 312. Second heat dissipation component; 313. Third heat dissipation component; 32. Limiting part;

[0076] 1. Connecting terminal; 2. Housing; 3. First groove; 4. Mounting groove; 5. Second groove. Detailed Implementation

[0077] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the protection scope of this application.

[0078] This application proposes a charging gun. Figures 1 to 12 These are some embodiments of this application.

[0079] Please see Figures 1 to 3In some embodiments of this application, the charging gun 1000 includes at least one charging cable harness 10 and a heat dissipation structure 200. The end of the charging cable harness 10 is configured to be connected to the connection terminal 1. The heat dissipation structure 200 is thermally connected to the charging cable harness 10 and is configured to dissipate heat from the end of the charging cable harness 10.

[0080] In the technical solution of this application, the end of the charging harness 10 is a wire located at the tail of the charging gun 1000 in the related technology. By providing a heat dissipation structure 200 on one side of the end of the charging harness 10, the end of the charging harness 10 located at the tail of the charging gun 1000 can be effectively cooled during the use of the charging gun 1000, so that the charging current of the charging gun 1000 can be increased.

[0081] It is understood that, since the charging current of the charging gun 1000 in this application embodiment can be increased, the charging rate of the vehicle when using the charging gun 1000 in this application embodiment for charging can also be effectively improved.

[0082] In addition, the end of the charging harness 10 is connected to the connection terminal 1, and then connected to the power cable through the connection terminal 1.

[0083] In some embodiments of this application, the connection terminal 1 is the terminal portion that is inserted into the charging port of the vehicle; since the end of the charging harness 10 is separated from the coolant pipe in the related art when the charging harness 10 is connected to the connection terminal 1, that is, the end of the charging harness 10 in the above embodiments is separated from the coolant pipe, the heat dissipation structure 200 can dissipate heat from the end of the charging harness 10, thereby reducing the heat generation at the end of the charging harness 10.

[0084] In some embodiments of this application, the charging gun 1000 includes a housing 2 and a charging cable 100 located inside the housing 2. The charging cable 100 has a plurality of charging wire harnesses 10, which are connected to a power cable.

[0085] There is no limit to the number of charging cable bundles 10 that can be installed. However, adjacent charging cable bundles 10 are insulated from each other to avoid short circuits.

[0086] Similarly, the method of insulating two or more adjacent charging harnesses 10 from each other is not limited; in one embodiment, an insulating layer may be wound around the outer periphery of the charging harness 10; in another embodiment, a heat-shrinkable sleeve may be provided around the outer periphery of the charging harness 10.

[0087] In some embodiments of this application, the charging harness 10 is formed by combining multiple harnesses.

[0088] It should be noted that the multiple charging harnesses 10 include a positive wire connected to the power source and a negative wire connected to the power source.

[0089] In some embodiments of this application, the charging cable 100 includes a protective sleeve 13, and a plurality of charging cable bundles 10 are located inside the protective sleeve 13, which can provide protection for the plurality of charging cables 100.

[0090] In some embodiments of this application, the charging cable 100 also includes a plurality of small wire harnesses 11 located within the protective sleeve 13; wherein, the small wire harnesses 11 are used to connect various electronic components inside the charging gun 1000, such as control circuits, sensors, etc., to be responsible for transmitting control signals and power, and to ensure that the charging gun 1000 can work normally.

[0091] In some embodiments of this application, the charging cable 100 further includes a filler 12 located within the protective sleeve 13 and around the charging cable 100 and the small wire harness 11. The filler 12 serves to fix and protect the charging wire harness 10 and the small wire harness 11, preventing damage to them due to excessive pulling during use, and also improving the overall structural strength and durability of the charging gun 1000. Furthermore, the filler 12 may also have certain insulating properties to prevent the risk of electrical short circuits or leakage within the charging gun 1000.

[0092] In some embodiments of this application, the charging harness 10 includes a first segment 10A, which is the end of the charging harness 10; the heat dissipation structure 200 includes at least one parallel conductor 20, which is connected in parallel with at least a portion of the first segment 10A; wherein, with the total current of the charging cable 100 remaining constant, the parallel conductor 20 connected in parallel to the first segment 10A reduces the current passing through the first segment 10A. According to Joule's law, the heat generated by current passing through a conductor is proportional to the square of the current. Therefore, the reduction in the current passing through the first segment 10A reduces the heat generated by the current passing through the first segment 10A, thereby lowering the temperature of the first segment 10A and achieving good heat dissipation.

[0093] In some embodiments of this application, the parallel conductor 20 contacts the first segment 10A along its length; that is, in this embodiment, the entire parallel conductor 20 is in contact with the first segment 10A, and the cross-sectional area of ​​the bundle formed by the parallel conductor 20 and the first segment 10A is larger than the cross-sectional area of ​​the first segment 10A, thereby reducing the resistance of the part of the parallel conductor 20 in contact with the first segment 10A, thereby reducing the heat generated when current flows through the first segment 10A.

[0094] The parallel connection method between the parallel conductor 20 and the first segment 10A is not limited; it can be welding or connected through other components.

[0095] In some embodiments of this application, the two ends of the parallel conductor 20 are welded to the first sub-segment 10A so that the parallel conductor 20 is connected in parallel with the first sub-segment 10A.

[0096] Please see Figure 1 , Figure 4 and Figure 5 In some embodiments of this application, the heat dissipation structure 200 further includes at least one connector 21, and at least one end of the parallel wire 20 and the first segment 10A are connected through the connector 21; that is, in this embodiment, by providing the connector 21, the parallel wire 20 and the first segment 10A are connected in parallel, thereby reducing the temperature of the first segment 10A.

[0097] The type of connector 21 is not limited; in one embodiment, connector 21 is a crimp terminal; in another embodiment, connector 21 is a plug.

[0098] Since the parallel conductor 20 includes two ends, the connection method between the two ends of the parallel conductor 20 and the first segment 10A can be the same or different.

[0099] Please see Figure 1 In some embodiments of this application, both ends of the parallel conductor 20 are connected to the first sub-segment 10A via connector 21.

[0100] Please see Figure 4 and Figure 5 In some embodiments of this application, one end of the parallel wire 20 is connected to the first sub-segment 10A by a connector 21, and the other end of the parallel wire 20 is connected to the first sub-segment 10A.

[0101] Please refer to it again. Figure 4 and Figure 5 In some embodiments of this application, one end of the parallel wire 20 is connected to the first sub-segment 10A by a connector 21, and the other end of the parallel wire 20 is connected to one end of the first sub-segment 10A. This configuration allows the end of the parallel wire 20 to be connected to the end of the first sub-segment 10A, thereby increasing the parallel length between the first sub-segment 10A and the parallel wire 20, and thus preventing the local temperature of the first sub-segment 10A from becoming too high.

[0102] It is understandable that if only part of the first segment 10A is connected in parallel with the parallel wire 20, the temperature of the part of the first segment 10A connected in parallel with the parallel wire 20 will decrease, while the temperature of the part of the first segment 10A not connected in parallel with the parallel wire 20 will not decrease, which will limit the increase of the charging current of the charging gun 1000.

[0103] Please see Figure 4 In some embodiments of this application, one end of the parallel wire 20 is welded to one end of the first sub-segment 10A, and the other end of the parallel wire 20 is connected to the first sub-segment 10A through the connector 21, so as to realize the parallel connection of the parallel wire 20 and the first sub-segment 10A.

[0104] In some embodiments of this application, one end of the parallel conductor 20 is connected to one end of the first segment 10A by ultrasonic welding; of course, the welding method of the parallel conductor 20 and the first segment 10A is not limited to the above embodiments, and any welding method applied to cables is suitable for welding the parallel conductor 20 and the first segment 10A in this application.

[0105] Please see Figure 5 In some embodiments of this application, the parallel wire 20 and the first sub-segment 10A are integrally formed; this configuration means that when the parallel wire 20 and the first sub-segment 10A are connected in parallel, only one end of the parallel wire 20 needs to be connected to the first sub-segment 10A, which is simple, convenient and highly reliable in manufacturing.

[0106] In some embodiments of this application, the parallel conductor 20 is formed by bending at least a portion of the charging harness 10; in this embodiment, the charging harness 10 is bent to form the interconnected parallel conductor 20 and the first sub-segment 10A; wherein, the end of the parallel conductor 20 away from the first sub-segment 10A is connected or welded to the first sub-segment 10A by a connector 21, and the bent portion of the charging harness 10 is welded to the connection terminal 1 to realize the parallel connection of the first sub-segment 10A and the parallel conductor 20.

[0107] It should be noted that the parallel wire 20 is formed by bending the charging cable harness 10, which is simple, convenient and reliable. Since one end of the parallel wire 20 does not need to be welded to one end of the first segment 10A or connected by the connector 21, the internal space of the charging gun 1000 can be saved. In addition, this setting can also improve the manufacturing efficiency of the charging gun 1000.

[0108] In some embodiments of this application, one end of the parallel wire 20 is connected to the first sub-segment 10A via a connector 21, and the other end of the parallel wire 20 is connected to the connecting terminal 1; that is, in this embodiment, the parallel connection between the parallel wire 20 and the first sub-segment 1 is achieved by connecting the parallel wire 20 to the connecting terminal 1.

[0109] In some embodiments of this application, the charging harness 10 includes a first segment 10A, which is the end of the charging harness 10; the heat dissipation structure 200 includes a parallel conductor 20, which extends along the extension direction of the first segment 10A and at least a portion of the parallel conductor 20 is connected to the first segment 10A; that is, in this embodiment, the cross-sectional area of ​​the harness formed by the connection of the parallel conductor 20 and the first segment 10A is increased, thereby reducing the resistance of the portion where the parallel conductor 20 is connected to the first segment 10A, thereby reducing the heat generated when current flows through the first segment 10A.

[0110] In some embodiments of this application, the entire parallel conductor 20 is connected to the first segment 10A; this arrangement increases the portion of the first segment 10A connected to the parallel conductor 20, thereby effectively reducing the heat generated when current flows through the first segment 10A.

[0111] In some embodiments of this application, a portion of the parallel conductor 20 is connected to the first sub-segment 10A, and another portion is connected in parallel with the first sub-segment 10A, which can also effectively reduce the heat generated when current flows through the first sub-segment 10A.

[0112] In some embodiments of this application, the charging harness 10 includes a first sub-segment 10A and a second sub-segment 10B connected to each other. The first sub-segment 10A is the end of the charging harness 10, and the second sub-segment 10B is used to contact the cooling pipe 22. The cross-sectional area of ​​the first sub-segment 10A is larger than the cross-sectional area of ​​the second sub-segment 10B, that is, the resistance of the first sub-segment 10A is smaller than the resistance of the second sub-segment 10B, so as to reduce the heat generated when current is passed through the first sub-segment 10A.

[0113] In some embodiments of this application, both the first sub-segment 10A and the second sub-segment 10B are composed of multiple wire harnesses, and the number of wire harnesses constituting the first sub-segment 10A and the second sub-segment 10B is the same. Therefore, the thickness of some wire harnesses forming the first sub-segment 10A is greater than the thickness of some wire harnesses forming the second sub-segment 10B, thereby making the cross-sectional area of ​​the first sub-segment 10A larger than the cross-sectional area of ​​the second sub-segment 10B, so as to reduce the heat generated when current is passed through the first sub-segment 10A.

[0114] Since the second segment 10B can dissipate heat through the cooling pipe 22, there is no need to set the second segment 10B to have a large cross-sectional area, so as to save costs.

[0115] Please see Figures 1 to 3In some embodiments of this application, the charging harness 10 includes a first sub-segment 10A and a second sub-segment 10B connected to each other. The first sub-segment 10A is the end of the charging harness 10. The heat dissipation structure 200 also includes a cooling pipe 22, which is in contact with the second sub-segment 10B to dissipate heat from the second sub-segment 10B. The cooling pipe 22 is separate from the first sub-segment 10A. That is, in this embodiment, the cooling pipe 22 is used to dissipate heat from the second sub-segment 10B to avoid the second sub-segment 10B from getting too hot during use, thereby limiting the increase of the charging current of the charging gun 1000.

[0116] Since the cooling pipe 22 needs to be connected to the liquid cooling heat dissipation pipe of the charging pile 10000, and the charging harness 10 needs to be connected to the power cable of the charging pile 10000, the cooling pipe 22 and the charging harness 10 are partially separated, that is, the cooling pipe 22 is separated from the first sub-segment 10A.

[0117] It is understandable that by providing cooling pipes 22 and parallel wires 20, the second sub-segment 10B and the first sub-segment 10A of the charging harness 10 are cooled respectively, so that the charging current of the charging gun 1000 can be increased.

[0118] In some embodiments of this application, the wall material of the cooling pipe 22 is an insulating material, and the cooling liquid flows through the cooling pipe 22 to carry away the heat generated by the charging harness 10 when the vehicle is charging at high power.

[0119] Please see Figures 2 to 3 In some embodiments of this application, the number of cooling pipes 22 is set to four, wherein two of the four cooling pipes 22 are used to introduce coolant and the other two are used to discharge coolant.

[0120] It should be noted that there is no limit to the number of cooling pipes 22; in one embodiment of this application, there are two cooling pipes 22, one of which is used to introduce coolant and the other is used to discharge coolant.

[0121] In another embodiment of this application, three cooling pipes 22 are provided. Alternatively, one of the three cooling pipes 22 may be used to introduce coolant, and the other two may be used to discharge coolant; or two of the three cooling pipes 22 may be used to introduce coolant, and the other may be used to discharge coolant.

[0122] Please see Figure 2 In some embodiments of this application, the cooling pipe 22 is coaxially arranged with the charging harness 10, that is, the cooling pipe 22 is located inside the second sub-segment 10B to dissipate heat from the second sub-segment 10B.

[0123] Please see Figure 3In some embodiments of this application, the cooling pipe 22 is located on one side of the second sub-segment 10B, thereby dissipating heat from the second sub-segment 10B.

[0124] Please see Figure 6 This application also proposes a heat dissipation component 300 for dissipating heat from the charging gun 1000. The heat dissipation component 300 includes a mounting part 30 and a heat dissipation part 31. The mounting part 30 is used to mount the end of the charging cable harness 10, and the heat dissipation part 31 is used to dissipate heat from the end of the charging cable harness. That is, in this embodiment, by assembling the end of the charging cable harness 10 with the heat dissipation component 300, the heat dissipation part 31 can dissipate heat from the end of the charging cable harness during the use of the charging gun 1000.

[0125] The positional relationship between the heat dissipation part 31 and the mounting part 30 is not restricted.

[0126] In one embodiment, the heat dissipation part 31 and the mounting part 30 are connected to and in contact with each other, such as the heat dissipation part 31 and the mounting part 30 being integrally provided or separately assembled.

[0127] In another embodiment, the heat dissipation part 31 and the mounting part 30 do not contact each other.

[0128] In some embodiments of this application, the mounting part 30 dissipates heat from the first sub-segment 10A.

[0129] In some embodiments of this application, the heat dissipation assembly 300 further includes a limiting part 32, which is fixedly connected to the mounting part 30 to restrict the end of the charging cable harness 10 from separating from the mounting part 30. That is, in this embodiment, the mounting part 30 and the end of the charging cable harness 10 can be fixed relative to each other by the cooperation of the limiting part 32 and the mounting part 30, thereby preventing the heat dissipation assembly 300 from separating from the charging cable harness 10 during the use of the charging gun 1000, while the heat dissipation part 31 dissipates heat from the end of the charging cable harness 10.

[0130] In some embodiments of this application, a heat dissipation part 31 is provided on at least one of the mounting part 30 and the limiting part 32, so as to dissipate heat at the end of the charging cable harness 10 when the heat dissipation assembly 300 is assembled with the charging cable harness 10.

[0131] In one embodiment, a heat dissipation part 31 is provided on the mounting part 30 so as to dissipate heat at the end of the charging cable harness 10 when the heat dissipation assembly 300 is assembled with the charging cable harness 10.

[0132] In another embodiment, a heat dissipation part 31 is provided on the limiting part 32, so as to dissipate heat at the end of the charging cable harness 10 when the heat dissipation assembly 300 is assembled with the charging cable harness 10.

[0133] In another embodiment, the heat dissipation part 31 is provided on both the mounting part 30 and the limiting part 32, so as to dissipate heat at the end of the charging cable harness 10 when the heat dissipation assembly 300 is assembled with the charging cable harness 10.

[0134] Please see Figure 7 In some embodiments of this application, the heat dissipation part 31 is disposed on the mounting part 30 and is integrally disposed with the mounting part 30.

[0135] Please see Figure 8 In some embodiments of this application, the heat dissipation part 31 is provided on both the mounting part 30 and the limiting part 32, and the heat dissipation part 31 located on the mounting part 30 and the limiting part 32 are integrally formed with the mounting part 30 and the limiting part 32, respectively.

[0136] It is understandable that the heat dissipation part 31 and the mounting part 30 can be integrated into one piece, or the materials used to form the heat dissipation part 31 and the mounting part 30 can be mixed together so that the overall structure formed by the heat dissipation part 31 and the mounting part 30 has a heat dissipation function.

[0137] The heat dissipation part 31 and the limiting part 32 can also be integrated by mixing the materials used to form the heat dissipation part 31 and the limiting part 32, so that the overall structure formed by the heat dissipation part 31 and the limiting part 32 has a heat dissipation function.

[0138] It should be noted that the heat dissipation part 31 is made of thermally conductive material, that is, the heat generated at the end of the charging harness 10 can be dissipated through the heat dissipation part 31, and the thermally conductive material itself also has a heat storage function, which can resist the thermal shock of the vehicle when charging with ultra-high power and ultra-high current.

[0139] Furthermore, the heat dissipation component 300 can be installed and removed from the charging pile 10000 by means of the connection between the mounting part 30 and the limiting part 32, so that it can be designed according to the actual needs of the user.

[0140] The connection between the mounting part 30 and the limiting part 32 is not limited; it can be a bolt connection, a snap-fit ​​connection, or a structural adhesive bonding, etc.

[0141] In some embodiments of this application, thermally conductive silicone oil is provided between the first segment 10A and at least one of the limiting part 32 and the mounting part 30, thereby reducing the contact thermal resistance between the first segment 10A and at least one of the limiting part 32 and the mounting part 30.

[0142] Please see Figure 7 and Figure 8In some embodiments of this application, at least two ends of the charging harness 10 are insulated on the mounting portion 30; in this embodiment, at least a portion of the mounting portion 30 is located between the ends of two adjacent charging harnesses 10 to insulate the ends of the two adjacent charging harnesses 10; that is, the structure of the mounting portion 30 can prevent the ends of two adjacent charging harnesses 10 from contacting and short-circuiting.

[0143] Please see Figure 7 In some embodiments of this application, the combined structure of the mounting part 30 and the heat dissipation part 31 is made of a high thermal conductivity insulating material, thereby simultaneously possessing heat dissipation and insulation functions.

[0144] In some embodiments of this application, the combined structure of the mounting part 30 and the heat dissipation part 31 is made of ceramic.

[0145] In some embodiments of this application, the limiting part 32 is an insulating element, thereby playing an insulating role.

[0146] The limiting part 32 and the mounting part 30 are arranged around the periphery of the end of the charging cable harness 10 to further prevent the ends of two adjacent charging cable harnesses 10 from contacting and short-circuiting.

[0147] In some embodiments of this application, the combined structure of the limiting part 32 and the heat dissipation part 31 is made of a high thermal conductivity insulating material, thereby simultaneously possessing heat dissipation and insulation functions.

[0148] In some embodiments of this application, the combined structure of the limiting part 32 and the heat dissipation part 31 is made of ceramic.

[0149] Please see Figure 8 In some embodiments of this application, the combined structure of the mounting part 30 and the heat dissipation part 31, and the combined structure of the limiting part 32 and the heat dissipation part 31 are all made of high thermal conductivity insulating material, so as to avoid short circuit between two adjacent first segments 10A while also playing a good heat dissipation role.

[0150] In some embodiments of this application, one of the mounting portion 30 and the limiting portion 32 is provided with a first groove 3, and the end of the charging cable harness 10 is located in the first groove 3; wherein, the other of the mounting portion 30 and the limiting portion 32 covers the opening of the first groove 3 to prevent the end of the charging cable harness 10 from detaching from the first groove 3; in this embodiment, by providing the first groove 3, the entire end of the charging cable harness 10 is located in the first groove 3 and does not come into contact with the external environment, thereby avoiding the possibility of a short circuit at the end of the charging cable harness 10.

[0151] Similarly, since the mounting part 30 or the limiting part 32 covers the opening of the first groove 3, the charging cable harness 10 is not easy to come out of the first groove 3, thereby ensuring that the heat dissipation component 300 can be assembled with the charging cable harness 10.

[0152] Furthermore, since the periphery of the end of the charging cable harness 10 is in contact with the mounting portion 30 and the limiting portion 32, it can achieve a good heat dissipation effect.

[0153] Please see Figure 7 In some embodiments of this application, the first groove 3 is disposed on the limiting portion 32.

[0154] Please see Figure 8 In some embodiments of this application, the first groove 3 is provided on the mounting portion 30.

[0155] Please see Figure 9 In some embodiments of this application, the heat dissipation part 31 includes at least one first heat dissipation member 311, which is disposed on the mounting part 30 or the limiting part 32. At least a portion of the first heat dissipation member 311 is opposite to the first groove 3 to cover the opening of the first groove 3. In this embodiment, the heat dissipation assembly 300 can dissipate heat to the end of the charging cable harness 10 by contacting the end of the charging cable harness 10 through the first heat dissipation member 311.

[0156] It is understandable that when the first groove 3 is provided on the mounting part 30, the first heat sink 311 is provided on the limiting part 32; when the first groove 3 is provided on the limiting part 32, the first heat sink 311 is provided on the mounting part 30.

[0157] There is no limit to the number of first heat sinks 311, as long as all the first heat sinks 311 can exchange heat with the end of the charging cable harness 10.

[0158] In some embodiments of this application, a first groove 3 is provided on the limiting part 32, and at least one mounting groove 4 is provided on the mounting part 30, with at least a portion of the first heat sink 311 disposed in the mounting groove 4; that is, in this embodiment, the mounting part 30 and the first heat sink 311 are assembled by providing a mounting groove 4 on the mounting part 30 and placing the first heat sink 311 into the mounting groove 4.

[0159] In one embodiment, the entire limiting portion 32 can be completely located within the first groove 3.

[0160] In another embodiment, part of the limiting part 32 is located inside the first groove 3, and the other part is located outside the first groove 3.

[0161] In some embodiments of this application, the first heat sink 311 is made of metal, and the mounting part 30 and the limiting part 32 are both made of insulating material to avoid short circuits between the ends of two adjacent charging cable harnesses 10.

[0162] Please see Figure 10 In some embodiments of this application, the heat dissipation part 31 includes a second heat dissipation element 312 and a third heat dissipation element 313, at least one of the second heat dissipation element 312 and the third heat dissipation element 313 being located in the first groove 3; wherein, the end of the charging cable harness 10 is disposed between the second heat dissipation element 312 and the third heat dissipation element 313; that is, in this embodiment, the heat dissipation assembly 300 can dissipate heat from the end of the charging cable harness 10 by contacting the end of the charging cable harness 10 through the second heat dissipation element 312 and the third heat dissipation element 313.

[0163] In one embodiment, the first groove 3 is disposed on the mounting portion 30, so the second heat sink 312 and the third heat sink 313 are both disposed on the mounting portion 30, and at least one of the second heat sink 312 and the third heat sink 313 is located in the first groove 3.

[0164] In another embodiment, the first groove 3 is disposed on the limiting portion 32, so the second heat sink 312 and the third heat sink 313 are both disposed on the limiting portion 32, and at least one of the second heat sink 312 and the third heat sink 313 is located in the first groove 3.

[0165] Since at least one of the second heat sink 312 and the third heat sink 313 is located within the first groove 3, in one embodiment, the second heat sink 312 can be located within the first groove 3; in another embodiment, the third heat sink 313 can be located within the first groove 3; and in yet another embodiment, both the second heat sink 312 and the third heat sink 313 can be located within the first groove 3.

[0166] Furthermore, in one embodiment, the entirety of the second heat sink 312 and the third heat sink 313 is located within the first groove 3; in another embodiment, at least a portion of at least one of the second heat sink 312 and the third heat sink 313 is located outside the first groove 3; no limitation is imposed here.

[0167] In some embodiments of this application, the second heat sink 312 and the third heat sink 313 are both made of metal, and the mounting part 30 and the limiting part 32 are both made of insulating material to avoid short circuits between the ends of two adjacent charging cable harnesses 10.

[0168] The second heat sink 312, the third heat sink 313 and the end of the charging cable harness 10 are all located in the first groove 3, which can prevent the components in the heat sink 300 from separating from the end of the charging cable harness 10 after the heat sink 300 is assembled onto the charging gun 1000.

[0169] In some embodiments of this application, a second groove 5 is provided on the side of the second heat sink 312 facing the third heat sink 313; wherein, the end of the charging cable harness 10 is disposed in the second groove 5, and the third heat sink 313 covers the opening of the second groove 5; by disposing the end of the charging cable harness 10 in the second groove 5, the periphery of the end of the charging cable harness 10 is in contact with the second heat sink 312 and the third heat sink 313, thereby achieving a good heat dissipation effect.

[0170] In some embodiments of this application, the second heat sink 312 and the third heat sink 313 are provided with recesses on the sides that are close to each other, so as to form a second groove 5 by combining the second heat sink 312 and the third heat sink 313.

[0171] In some embodiments of this application, the third heat sink 313 may have a second groove 5 on the side facing the second heat sink 312; wherein the end of the charging cable harness 10 is disposed in the second groove 5, and the second heat sink 312 covers the opening of the second groove 5; by disposing the end of the charging cable harness 10 in the second groove 5, the periphery of the end of the charging cable harness 10 is in contact with the second heat sink 312 and the third heat sink 313, thereby achieving a good heat dissipation effect.

[0172] Please see Figure 11 This application also proposes a charging pile 10000, which includes a charging gun 1000 as described above. Since the charging pile 10000 adopts all the technical solutions of all the above embodiments, it has at least the beneficial effects brought by the technical solutions of the above embodiments, which will not be described in detail here.

[0173] In some embodiments of this application, the charging pile 10000 also includes a heat dissipation component 300, as described above. Since the charging pile 10000 adopts all the technical solutions of all the above embodiments, it has at least the beneficial effects brought by the technical solutions of the above embodiments, and will not be described in detail here.

[0174] Please see Figure 12This application also proposes a charging pile 10000, which includes a charging gun 2000 and a heat dissipation component 300. The heat dissipation component 300 is as described above. Since the charging pile 10000 adopts all the technical solutions of the above embodiments, it has at least the beneficial effects brought by the technical solutions of the above embodiments, which will not be described in detail here.

[0175] Among them, the charging gun 2000 is the charging gun in the related technology.

[0176] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0177] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0178] The embodiments, implementation methods, and related technical features of this application can be combined and substituted for each other without conflict.

[0179] The above are merely preferred embodiments of this application and are not intended to limit this application in any way. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this application without departing from the scope of the technical solution of this application shall still fall within the scope of the technical solution of this application.

Claims

1. A charging gun, characterized in that, include: At least one charging cable harness, the ends of which are configured to connect to a connection terminal; and A heat dissipation structure is thermally connected to the charging cable harness and is configured to dissipate heat from the ends of the charging cable harness. The charging harness includes a first sub-segment, which is the end of the charging harness; The heat dissipation structure includes: a parallel wire connected in parallel with the first sub-segment.

2. The charging gun according to claim 1, characterized in that, The parallel conductor contacts the first segment along its length.

3. The charging gun according to claim 1, characterized in that, The heat dissipation structure also includes: At least one connector; At least one end of the parallel conductor is connected to the first sub-segment via the connector.

4. The charging gun according to claim 3, characterized in that, One end of the parallel conductor is connected to the first sub-segment via the connector; The other end of the parallel conductor is connected to one end of the first sub-segment.

5. The charging gun according to claim 4, characterized in that, The parallel conductor is integrally formed with the first sub-segment; or The parallel conductor is formed by bending at least a portion of the charging harness.

6. The charging gun according to claim 3, characterized in that, One end of the parallel conductor is connected to the first sub-segment via the connector; The other end of the parallel conductor is connected to the connection terminal.

7. The charging gun according to claim 1, characterized in that, The parallel conductor extends along the extension direction of the first sub-segment, and at least a portion of the parallel conductor is connected to the first sub-segment.

8. The charging gun according to any one of claims 1 to 7, characterized in that, The charging harness includes a second sub-segment connected to the first sub-segment, the second sub-segment being used to contact the cooling pipes; The cross-sectional area of ​​the first sub-segment is greater than the cross-sectional area of ​​the second sub-segment.

9. The charging gun according to any one of claims 1 to 7, characterized in that, The charging harness includes a second sub-segment connected to the first sub-segment; The heat dissipation structure also includes a cooling pipe that contacts the second sub-section to dissipate heat from the second sub-section. The cooling pipe is separate from the first sub-section.

10. The charging gun according to claim 9, characterized in that, The cooling pipe is located inside the second sub-section or on one side of the second sub-section.

11. A heat dissipation assembly for dissipating heat from a charging gun as described in any one of claims 1 to 10, characterized in that, The heat dissipation component includes: Mounting section, for mounting the end of the charging cable harness; and A heat dissipation section is provided for dissipating heat from the ends of the charging cable harness.

12. The heat dissipation assembly according to claim 11, characterized in that, The heat dissipation component also includes: A limiting part is fixedly connected to the mounting part to prevent the end of the charging cable harness from separating from the mounting part.

13. The heat dissipation assembly according to claim 12, characterized in that, The heat dissipation part is disposed on at least one of the mounting part and the limiting part.

14. The heat dissipation assembly according to claim 13, characterized in that, One of the mounting part and the limiting part is provided with a first groove, and the end of the charging cable harness is located in the first groove; The mounting portion and the limiting portion cover the opening of the first groove to prevent the end of the charging cable harness from detaching from the first groove.

15. The heat dissipation assembly according to claim 14, characterized in that, The heat dissipation unit includes: At least one first heat dissipation component is disposed on the mounting portion or the limiting portion; In this configuration, at least a portion of the first heat sink is opposite to the first groove to cover the opening of the first groove.

16. The heat dissipation assembly according to claim 15, characterized in that, The limiting part is provided with the first groove; The mounting part is provided with at least one mounting groove, and at least a portion of the first heat sink is disposed in the mounting groove.

17. The heat dissipation assembly according to claim 14, characterized in that, The heat dissipation part includes a second heat dissipation component and a third heat dissipation component, and at least one of the second heat dissipation component and the third heat dissipation component is located in the first groove; The end of the charging cable harness is disposed between the second heat sink and the third heat sink.

18. The heat dissipation assembly according to claim 17, characterized in that, The second heat sink has a second groove on the side facing the third heat sink; The end of the charging cable harness is disposed in the second groove, and the third heat sink covers the opening of the second groove.

19. The heat dissipation assembly according to claim 12, characterized in that, The limiting part is an insulating component.

20. The heat dissipation assembly according to claim 11, characterized in that, At least two ends of the charging harness are insulated on the mounting portion.

21. A charging pile, characterized in that, Includes the charging gun as described in any one of claims 1 to 10.

22. The charging pile according to claim 21, characterized in that, It also includes the heat dissipation component as described in any one of claims 11 to 20.

23. A charging pile, characterized in that, include: Charging gun; and The heat dissipation assembly as described in any one of claims 11 to 20; The heat dissipation component is used to dissipate heat from the charging gun.