Ceramic chip splicing machine

Abstract

The utility model discloses a ceramic chip splicing machine, which relates to the technical field of ceramic chip production, and comprises an equipment rack, a feeding device, a material receiving device, a material conveying device, a material receiving device and a material conveying device, the transfer device is used for grabbing and transferring the flexible ceramic wafer; the adhesive tape pasting platform is used for placing the flexible ceramic wafer so as to paste an adhesive tape; the adhesive tape sticking device is used for sticking an adhesive tape to the adjacent ends of the two flexible ceramic chips; the material pulling device is used for pulling and conveying the flexible ceramic wafer; and the winding disc is used for winding and collecting the bonded flexible ceramic chips. According to the ceramic wafer splicing machine, the splicing efficiency and precision of flexible ceramic wafers can be remarkably improved, and errors and labor intensity of manual operation are reduced. By means of automatic feeding, transferring, adhesive tape pasting, rolling and other operations, rapid and accurate splicing of the flexible ceramic wafers is achieved, the production efficiency is improved, and the consistency and stability of the product quality are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of ceramic sheet production technology, specifically a ceramic sheet splicing machine. Background Technology

[0002] In the production and application of flexible ceramic sheets, splicing is a crucial step. Traditional splicing methods primarily rely on manual operation: aligning the ends of the flexible ceramic sheet and placing it on a table, then using silicone tape to attach it, and finally manually rolling it up. However, this manual splicing method has many shortcomings.

[0003] First, manual splicing is relatively inefficient. Because it requires manual alignment, pasting, and winding, these steps are not only time-consuming and labor-intensive, but also easily affected by human factors, resulting in low overall production efficiency.

[0004] Secondly, manual splicing has certain limitations in terms of precision. Due to errors in manual operation, it is often difficult to align the flexible ceramic sheets, which poses a certain risk to product quality. Especially in applications with high precision requirements, such errors may cause the product to fail to meet design requirements, thereby affecting its performance. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a ceramic sheet splicing machine, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a ceramic wafer splicing machine, comprising:

[0007] The equipment rack, and the equipment rack on which the following are mounted:

[0008] A feeding device for supplying flexible ceramic sheets;

[0009] A transfer device for gripping and transferring flexible ceramic sheets;

[0010] A tape application platform is used to place flexible ceramic sheets for tape application.

[0011] A tape applicator is used to attach tape to the adjacent ends of two flexible ceramic sheets.

[0012] A material pulling device is used to pull and convey flexible ceramic sheets;

[0013] Reel, used for winding and collecting bonded flexible ceramic sheets.

[0014] Furthermore, the feeding device includes a support frame and a feeding drive module. The driving end of the feeding drive module is equipped with a lifting plate, which can be raised and lowered within the space enclosed by the guardrail on the support frame.

[0015] Furthermore, the transfer device includes a second support bracket and a transfer drive module. The drive end of the transfer drive module is connected to a material picking drive cylinder, and the telescopic end of the material picking drive cylinder is equipped with a suction cup seat with a vacuum suction cup.

[0016] Furthermore, the tape applicator includes a tape applicator drive module, which is slidably connected to a lifting base on its front side. The lifting base is equipped with a feeding drive motor, a drive roller, a driven roller, a feeding roller, and a tensioning roller, as well as a pressing plate, a pressing drive cylinder one, a pressing drive cylinder two, a pressing roller, a forward and backward blade drive cylinder, and a scissor cylinder for pressing and cutting the tape.

[0017] Furthermore, the material pulling device includes a support three, in which an active material pulling roller shaft is rotatably connected and driven by a material pulling drive motor. A driven material pulling wheel is also slidably connected inside the support three, and the distance between the active material pulling roller shaft and the driven material pulling wheel is adjusted by adjusting the screw.

[0018] Furthermore, the bottom end of the adjusting screw is rotatably connected to the top end of the slider via a bearing, so that the distance can be adjusted by rotating the adjusting screw.

[0019] Furthermore, the reel includes a winding disc and a motor, the motor driving the winding disc to rotate for collecting the bonded flexible ceramic sheets.

[0020] This invention provides a ceramic wafer splicing machine. Compared with the prior art, it has the following advantages:

[0021] This ceramic sheet splicing machine significantly improves the efficiency and precision of splicing flexible ceramic sheets, reducing errors and labor intensity caused by manual operation. Through automated operations such as feeding, transferring, applying adhesive tape, and rewinding, it achieves rapid and accurate splicing of flexible ceramic sheets, not only improving production efficiency but also ensuring the consistency and stability of product quality. This improvement is of great significance for enhancing the production efficiency and market competitiveness of flexible ceramic sheets. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the feeding device in this utility model;

[0024] Figure 3 This is a schematic diagram of the transfer device of this utility model;

[0025] Figure 4 This is a structural schematic diagram of the tape-applying device from the front view of this utility model;

[0026] Figure 5This is a structural schematic diagram of the tape-applying device from the rear view of the present invention;

[0027] Figure 6 This is a schematic diagram of the material pulling device in this utility model.

[0028] In the diagram: 1. Equipment frame; 2. Feeding device; 21. Support 1; 22. Feeding drive module; 23. Base plate; 24. Guardrail; 25. Lifting plate; 3. Transfer device; 31. Support 2; 32. Transfer drive module; 33. Material picking drive cylinder; 34. Suction cup seat; 35. Vacuum suction cup; 4. Tape applying platform; 5. Tape applying device; 51. Tape applying drive module; 52. Lifting seat; 53. Lifting drive cylinder; 54. Material unloading drive motor; 55. Driven roller shaft; 56. Driven roller shaft; 57. Feeding roller shaft; 58. Tensioning roller shaft; 59. Pressure plate; 510. Pressure driving cylinder one; 511. Pressure driving cylinder two; 512. Pressure roller shaft; 513. Cutter advance / retreat driving cylinder; 514. Scissor cylinder; 6. Pulling device; 61. Support three; 62. Driven pulling roller shaft; 63. Pulling drive motor; 64. Slider; 65. Driven pulling wheel; 66. Adjusting screw; 7. Reel. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-6 This utility model provides a technical solution: a ceramic sheet splicing machine, which is an automatic device for bonding the ends of flexible ceramic sheets together with silicone tape. It includes a machine frame 1, with a feeding device 2, a transfer device 3, a tape-applying platform 4, a tape-applying device 5, a pulling device 6, and a reel 7 mounted on the upper part of the machine frame 1. The feeding device 2 provides flexible ceramic sheets to the transfer device 3. The transfer device 3 places the gripped flexible ceramic sheets on the upper part of the tape-applying platform 4. The tape-applying device 5 applies tape to the surfaces of adjacent ends of two flexible ceramic sheets. The pulling device 6 conveys the flexible ceramic sheets by pulling. The reel 7 winds and collects the bonded flexible ceramic sheets. Specifically…

[0031] The feeding device 2 includes a bracket 21 and a feeding drive module 22 installed on the equipment frame 1. A base plate 23 is fixed on the upper part of the bracket 21. Several guardrails 24 are installed on the edge of the base plate 23. A lifting plate 25 is installed on the drive end of the feeding drive module 22. The feeding drive module 22 can drive the lifting plate 25 to rise and fall within the space enclosed by the several guardrails 24.

[0032] The transfer device 3 includes a second bracket 31 installed on the equipment frame 1. A transfer drive module 32 is installed on the upper part of the second bracket 31. A material picking drive cylinder 33 is installed at the drive end of the transfer drive module 32. A suction cup seat 34 is installed at the telescopic end of the material picking drive cylinder 33. Several vacuum suction cups 35 capable of adsorbing flexible ceramic sheets are installed inside the suction cup seat 34.

[0033] The tape application device 5 includes a tape application drive module 51 mounted on the equipment frame 1. A lifting seat 52 is slidably connected to the front of the tape application drive module 51. A lifting drive cylinder 53 is mounted on the upper part of the tape application drive module 51. The telescopic end of the lifting drive cylinder 53 is connected and fixed to the lifting seat 52, meaning the lifting drive cylinder 53 can drive the lifting seat 52 to rise and fall. A feeding drive motor 54 is mounted on the top of the lifting seat 52. The drive end of the feeding drive motor 54 extends to the front of the lifting seat 52 and is equipped with an active roller 55. Several driven rollers 56 are also rotatably connected to the front of the lifting seat 52. A feeding roller 57 capable of releasing the tape is mounted on the top of the lifting seat 52. The top of the lifting seat 52 is also connected to a spring-loaded... Pulling the rotatable tension roller shaft 58, the bottom of the adhesive application drive module 51 is rotatably connected to the pressure plate 59. The back of the lifting seat 52 is rotatably connected to the first pressure drive cylinder 510. The telescopic end of the first pressure drive cylinder 510 is rotatably connected to the end of the pressure plate 59. The telescopic movement of the first pressure drive cylinder 510 can drive the pressure plate 59 to deflect. The side of the lifting seat 52 is equipped with the second pressure drive cylinder 511. The telescopic end of the second pressure drive cylinder 511 is rotatably connected to the pressure roller shaft 512. The back of the lifting seat 52 is equipped with the advance and retreat knife drive cylinder 513. The telescopic end of the advance and retreat knife drive cylinder 513 is equipped with the scissor cylinder 514. The cutting end of the scissor cylinder 514 is located between the pressure plate 59 and the pressure roller shaft 512.

[0034] The material pulling device 6 includes a bracket 61 mounted on the equipment frame 1. The active material pulling roller shaft 62 is rotatably connected inside the bracket 61. The active material pulling roller shaft 62 is driven to rotate by a material pulling drive motor 63 mounted on the side of the bracket 61. A slider 64 is slidably connected inside the bracket 61. A driven material pulling wheel 65 is rotatably connected inside the slider 64. The driven material pulling wheel 65 is located directly above the active material pulling roller shaft 62. An adjusting screw 66 is threadedly connected to the top of the bracket 61. The bottom end of the adjusting screw 66 is rotatably connected to the top end of the slider 64 through a bearing. When the adjusting screw 66 rotates, the distance between the active material pulling roller shaft 62 and the driven material pulling wheel 65 can be adjusted, thereby pressing the flexible ceramic sheet and forming friction without affecting the rotation of the active material pulling roller shaft 62, which facilitates material pulling.

[0035] The reel 7 includes a winding disc and a motor. The motor drives the winding disc to rotate, thereby winding and collecting the flexible ceramic sheet.

[0036] When the splicing machine is working, the operator places several flexible ceramic sheets in a stacked manner within the space enclosed by several guardrails 24. After placement, the machine is started, and the feeding drive module 22 drives the lifting plate 25 to rise. Each rise is equal to the thickness of one flexible ceramic sheet, thus feeding the flexible ceramic sheet. Then, the transfer drive module 32 drives the picking drive cylinder 33, the suction cup seat 34, and the vacuum suction cup 35 to move together until the vacuum suction cup 35 moves directly above the flexible ceramic sheet. Then, the picking drive cylinder 33 extends, pushing the suction cup seat 34 and the vacuum suction cup 35 to move together until the vacuum suction cup 35 can adsorb the flexible ceramic sheet. After adsorption, the picking drive cylinder 33 retracts, and then the transfer drive module 32 drives the flexible ceramic sheet to the upper part of the adhesive tape platform 4 and places it on it. After placement, the end of the flexible ceramic sheet is exactly aligned with the tail end of the previous flexible ceramic sheet.

[0037] Then, the lifting drive cylinder 53 pushes the lifting seat 52 down until the tape can be attached to the contact position of the two flexible ceramic sheets. Then, the pressing drive cylinder 511 extends and pushes the pressing roller shaft 512 down until the pressing roller shaft 512 can press the end of the tape. Then, the pressing drive cylinder 510 extends and pushes the pressing plate 59 to deflect downward until the bottom end of the pressing plate 59 presses the upper part of the tape. Then, the adhesive application drive module 51 drives the lifting seat 52 to move laterally. At the same time, the feeding drive motor 54 drives the active roller shaft 55 to rotate, so that the feeding roller shaft 57 releases the tape. In this way, the tape can be completely attached to the contact position of the two flexible ceramic sheets while moving and releasing the tape, so that the two flexible ceramic sheets can be connected. After the connection, the forward and backward cutting drive cylinder 513 pushes the scissor cylinder 514 forward, and the scissor cylinder 514 then cuts the tape to complete the process.

[0038] Subsequently, the material pulling drive motor 63 drives the active material pulling roller shaft 62 to rotate. Under the action of friction, it can pull the flexible ceramic sheet after adhesive application to move. While moving, it is wound up by the roll reel 7, thus completing the whole process.

Claims

1. A ceramic wafer splicing machine, characterized in that, include: Equipment rack (1), and mounted on said equipment rack (1): Feeding device (2) is used to provide flexible ceramic sheets; The transfer device (3) is used to grab and transfer flexible ceramic sheets; A tape application platform (4) is used to place flexible ceramic sheets for tape application; Tape applicator (5) is used to apply tape to the adjacent ends of two flexible ceramic sheets; The material pulling device (6) is used to pull and convey flexible ceramic sheets; The reel (7) is used to wind and collect the bonded flexible ceramic sheets.

2. The ceramic wafer splicing machine according to claim 1, characterized in that, The feeding device (2) includes a support frame (21) and a feeding drive module (22). The driving end of the feeding drive module (22) is equipped with a lifting plate (25), which can be raised and lowered within the space enclosed by the guardrail (24) on the support frame (21).

3. The ceramic wafer splicing machine according to claim 1, characterized in that, The transfer device (3) includes a bracket (31) and a transfer drive module (32). The drive end of the transfer drive module (32) is connected to a material picking drive cylinder (33), and the telescopic end of the material picking drive cylinder (33) is equipped with a suction cup seat (34) with a vacuum suction cup (35).

4. The ceramic wafer splicing machine according to claim 1, characterized in that, The tape applicator (5) includes a tape applicator drive module (51), which is slidably connected to a lifting seat (52) on its front side. The lifting seat (52) is equipped with a feeding drive motor (54), an active roller (55), a driven roller (56), a feeding roller (57), and a tensioning roller (58), as well as a pressing plate (59), a pressing drive cylinder one (510), a pressing drive cylinder two (511), a pressing roller (512), a forward and backward blade drive cylinder (513), and a scissor cylinder (514) for pressing and cutting the tape.

5. The ceramic wafer splicing machine according to claim 1, characterized in that, The material pulling device (6) includes a bracket three (61), which is rotatably connected to an active material pulling roller shaft (62) and driven by a material pulling drive motor (63). The bracket three (61) is also slidably connected to a driven material pulling wheel (65). The distance between the active material pulling roller shaft (62) and the driven material pulling wheel (65) is adjusted by adjusting the screw (66).

6. The ceramic wafer splicing machine according to claim 5, characterized in that, The bottom end of the adjusting screw (66) is rotatably connected to the top end of the slider (64) via a bearing so that the distance can be adjusted by rotating the adjusting screw (66).

7. The ceramic wafer splicing machine according to claim 1, characterized in that, The reel (7) includes a winding disc and a motor. The motor drives the winding disc to rotate to collect the bonded flexible ceramic sheets.

Images