Soft porcelain capable of being rapidly installed

Abstract

The utility model relates to soft porcelain capable of being installed quickly, which comprises a soft porcelain main body and a bonding structure arranged on the back surface of the soft porcelain main body, the bonding structure comprises an IXPE layer, a first bonding layer and a release film, one side of the soft porcelain main body facing the IXPE layer is provided with a second bonding layer, the IXPE layer is connected with the soft porcelain main body through the second bonding layer, and the first bonding layer is connected with the release film. The first bonding layer is arranged on the side, away from the soft porcelain body, of the IXPE layer, and the release film is connected with the IXPE layer through the first bonding layer. According to the utility model, through the arrangement of the first bonding layer, the rapid installation of the soft porcelain is realized, and meanwhile, the IXPE layer provides buffering and protection effects, so that the soft porcelain main body can be effectively protected from external impact, the problem of hollowing easily caused by the uneven back surface of the soft porcelain main body during installation can be effectively improved, and the overall performance of the soft porcelain main body is enhanced.

Description

TECHNICAL FIELD

[0001] The utility model relates to wall decoration technical field, specifically, relate to a soft porcelain of quick installation. BACKGROUND

[0002] In the building decoration industry, soft porcelain as a new type of decorative material, because of its light, beautiful, weather resistance and so on is popular. However, the traditional soft porcelain installation mode often exists the problem such as complicated installation procedure, low installation efficiency, which limits the application of soft porcelain to some extent. CONTENT OF THE UTILITY MODEL

[0003] The utility model discloses a kind of soft porcelain of quick installation, by setting first adhesive layer, the quick installation of soft porcelain is realized, IXPE layer provides buffering and protection effect simultaneously, can effectively protect soft porcelain main body from external impact, and can effectively improve the installation easy to appear empty drum problem caused by the unevenness of soft porcelain main body back, enhance the overall performance of soft porcelain main body.

[0004] A kind of soft porcelain of quick installation, including soft porcelain main body and the adhesive structure of being located at the back of soft porcelain main body, the adhesive structure includes IXPE layer, first adhesive layer and release film, the side of the soft porcelain main body towards the IXPE layer is equipped with second adhesive layer, the IXPE layer is connected with the soft porcelain main body by the second adhesive layer, the first adhesive layer is located at the side of the IXPE layer away from the soft porcelain main body, the release film is connected with the IXPE layer by the first adhesive layer.

[0005] In the above technical scheme, soft porcelain main body is closely connected with IXPE layer by second adhesive layer, IXPE layer is connected with release film by first adhesive layer again.Installation, release film is torn, and first adhesive layer and second adhesive layer play adhesive effect respectively, so that soft porcelain main body can be quickly and stably adhered to predetermined surface.IXPE layer as intermediate layer is made of crosslinked polyethylene foamed material, has excellent sound insulation, heat insulation performance, also provides buffering and protection effect, can effectively protect soft porcelain main body from external impact, and can effectively improve the installation easy to appear empty drum problem caused by the unevenness of soft porcelain main body back, enhance the overall performance of soft porcelain main body.

[0006] Further, the first adhesive layer is made of hot melt pressure sensitive adhesive.

[0007] In the above technical scheme, hot melt pressure sensitive adhesive has good initial tack and hold tack, can ensure that soft porcelain main body can maintain stable adhesive effect during installation process and long-term use process.

[0008] Further, the second adhesive layer is made of two-component epoxy resin adhesive.

[0009] In the above technical solution, the two-component epoxy resin adhesive is formed by the chemical reaction and curing of two or more components to create a high-strength, high-adhesion adhesive layer. During installation, the second adhesive layer is responsible for firmly bonding the flexible ceramic body to the IXPE layer, ensuring the stability and durability of the overall structure.

[0010] Furthermore, it also includes a waterproof and breathable membrane, which is disposed on the side of the flexible ceramic body facing the IXPE layer and is fixedly connected to the flexible ceramic body.

[0011] In the above technical solution, the waterproof and breathable membrane can effectively prevent moisture from penetrating into the interior of the flexible ceramic body, preventing problems such as mold growth and reduced strength caused by moisture accumulation during use, thereby extending the service life of the flexible ceramic body.

[0012] Furthermore, the waterproof and breathable membrane is made of polyurethane or polytetrafluoroethylene dispersion resin.

[0013] In the above technical solution, the waterproof and breathable membrane made of polyurethane or polytetrafluoroethylene dispersion resin can effectively block water penetration and protect the interior of the soft porcelain from water erosion.

[0014] Furthermore, it also includes a wear-resistant coating, which is uniformly applied to the side of the soft ceramic body opposite to the IXPE layer.

[0015] In the above technical solutions, the wear-resistant coating is typically made of a non-stick coating material with friction-resistant properties. These materials include, but are not limited to, ceramic particles, alloys, oxides, fluoroplastics, and various resins and elastomers. Through special process formulation and preparation, these materials can form a hard, wear-resistant protective layer on the surface of the soft ceramic substrate.

[0016] Furthermore, the wear-resistant coating is made of epoxy resin or acrylic acid.

[0017] In the above technical solutions, the epoxy resin coating has high hardness and can withstand the crushing pressure of heavy objects and frequent friction. Acrylic resin is a resin made by copolymerizing acrylates, methacrylates, and other olefinic monomers. It has good weather resistance, can resist ultraviolet radiation, and is not prone to fading or chalking.

[0018] Compared with existing technologies, the beneficial effects of this invention are as follows: the flexible ceramic body is tightly connected to the IXPE layer through a second adhesive layer, and the IXPE layer is then connected to the release film through a first adhesive layer. During installation, the release film is torn off, and the first and second adhesive layers respectively exert their adhesive properties, allowing the flexible ceramic body to quickly and firmly adhere to the predetermined surface. The IXPE layer, as an intermediate layer, is made of cross-linked polyethylene foam material and has excellent sound insulation and heat insulation properties. It also provides cushioning and protection, effectively protecting the flexible ceramic body from external impacts and enhancing the overall performance of the flexible ceramic. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the quick-installable flexible ceramic according to an embodiment of the present invention.

[0020] Figure 2 This is a schematic diagram of the adhesive structure according to an embodiment of the present invention.

[0021] Figure 3 This is a schematic diagram of the structure of the waterproof and breathable membrane and the wear-resistant coating of this utility model embodiment.

[0022] Explanation of icon numbers

[0023] 1. Soft porcelain body;

[0024] 2. Adhesive structure; 201, IXPE layer; 202, first adhesive layer; 203, release film;

[0025] 3. Second adhesive layer; 4. Waterproof and breathable membrane; 5. Wear-resistant coating. Detailed Implementation

[0026] The quick-installable flexible ceramic of this invention will be described in further detail below with reference to specific embodiments and accompanying drawings. The accompanying drawings show preferred embodiments of this invention. However, this invention can be implemented in many different forms and is not limited to the embodiments described herein.

[0027] Please refer to Figure 1 and Figure 2 In a preferred embodiment, the quick-installable flexible ceramic of this utility model includes a flexible ceramic body 1 and an adhesive structure 2 disposed on the back of the flexible ceramic body 1. The adhesive structure 2 includes an IXPE layer 201, a first adhesive layer 202 and a release film 203. A second adhesive layer 3 is disposed on the side of the flexible ceramic body 1 facing the IXPE layer 201. The IXPE layer 201 is connected to the flexible ceramic body 1 through the second adhesive layer 3. The first adhesive layer 202 is disposed on the side of the IXPE layer 201 away from the flexible ceramic body 1. The release film 203 is connected to the IXPE layer 201 through the first adhesive layer 202.

[0028] Specifically, the dimensions of the flexible ceramic body 1, the IXPE layer 201, and the release film 203 are matched. In practical applications, the IXPE layer 201 is typically cut to a size that perfectly fits the flexible ceramic body 1 to ensure optimal performance and appearance. Similarly, the dimensions of the release film 203 should also match those of the IXPE layer 201 to ensure complete coverage of the IXPE layer 201 surface and provide effective protection.

[0029] In practical applications, the above-described solution involves the flexible ceramic body 1 being tightly connected to the IXPE layer 201 via the second adhesive layer 3. The IXPE layer 201 is then connected to the release film 203 via the first adhesive layer 202. During installation, the release film 203 is torn open, allowing the first adhesive layer 202 and the second adhesive layer 3 to exert their adhesive properties, enabling the flexible ceramic body 1 to quickly and firmly adhere to the predetermined surface. The IXPE layer 201, as an intermediate layer, is made of cross-linked polyethylene foam and possesses excellent sound and heat insulation properties. It also provides cushioning and protection, effectively protecting the flexible ceramic body 1 from external impacts and effectively mitigating the hollowing problem that easily occurs during installation due to the unevenness of the back surface of the flexible ceramic body 1, thus enhancing the overall performance of the flexible ceramic body.

[0030] It should be noted that in some embodiments of this utility model, the first adhesive layer 202 is made of hot melt pressure-sensitive adhesive. Hot melt pressure-sensitive adhesive, as the main material of the first adhesive layer 202, has significant advantages. It is an adhesive that is sensitive to pressure and can bond to the adhered objects with slight pressure, without the need for solvents or other auxiliary means. Hot melt pressure-sensitive adhesive has no solvent emissions, which better meets modern environmental protection requirements, and it also has high production efficiency and relatively low cost. In addition, hot melt pressure-sensitive adhesive also has good initial tack and holding power, ensuring that the adhered objects maintain a stable bonding effect in the initial stage and during long-term use. In some embodiments of this utility model, the hot melt pressure-sensitive adhesive, as the first adhesive layer 202, mainly serves to connect the IXPE layer 201 and the release film 203. The operation process is as follows: First, hot melt pressure-sensitive adhesive is evenly applied to one side of the IXPE layer 201 to form the first adhesive layer 202; then, release film 203 is placed over the first adhesive layer 202, and the release film 203 is temporarily connected to the IXPE layer 201 by the adhesiveness of the hot melt pressure-sensitive adhesive. When it is necessary to install the flexible ceramic body 1, simply peel off the release film 203 to expose the first adhesive layer 202, and then stick it to the desired installation position for quick installation.

[0031] In addition, the second adhesive layer 3 is made of a two-component epoxy resin adhesive. The two-component epoxy resin adhesive is formed by the chemical reaction and curing of two or more components, creating a high-strength, high-adhesion adhesive layer. During production, the second adhesive layer 3 is responsible for firmly bonding the flexible ceramic body 1 to the IXPE layer 201, ensuring the stability and durability of the overall structure. Specifically, before production, the two components of the two-component epoxy resin adhesive are mixed evenly in a certain proportion and then applied between the flexible ceramic body 1 and the IXPE layer 201. As the chemical reaction proceeds, the epoxy resin adhesive gradually cures, forming a strong adhesive layer that firmly bonds the flexible ceramic body 1 to the IXPE layer 201.

[0032] The method for manufacturing flexible ceramic tile provided by this utility model is as follows: First, the flexible ceramic tile body 1 is placed on a conveyor belt with its back side (i.e., the side without the pattern) facing upwards. The conveyor belt sends the flexible ceramic tile body 1 to a dust removal device, which cleans the dust on the back side of the flexible ceramic tile body 1. Then, a second adhesive layer 3 is evenly applied to the back side of the flexible ceramic tile body 1 using an adhesive applicator. Next, the flexible ceramic tile body 1 coated with the second adhesive layer 3 is sent to a laminating device, which adheres the adhesive structure 2 to the flexible ceramic tile body 1 coated with the second adhesive layer 3. Then, a pressing device presses the adhesive structure 2 and the flexible ceramic tile body 1 together, ensuring that there is no air left between the flexible ceramic tile body 1 and the adhesive structure 2, so as to achieve a tight fit between the flexible ceramic tile body 1 and the adhesive structure 2. Finally, the laminated flexible ceramic tile is neatly placed, and after the second adhesive layer 3 has cured, the flexible ceramic tile is cut into wall panels of a fixed size using a punching device.

[0033] The flexible ceramic tile produced using the above method can be installed quickly, improving the work efficiency of operators. Specifically, during construction, simply peel off the release film 203 to expose the high-viscosity hot-melt pressure-sensitive adhesive layer; then directly paste the flexible ceramic tile body 1 onto the cleaned wall surface without additional adhesive application or nailing; finally, gently press the wall panel surface to ensure a tight fit between the flexible ceramic tile body 1 and the wall surface, completing the installation.

[0034] For further details, please refer to... Figure 3This invention also includes a waterproof and breathable membrane 4, which is disposed on the side of the flexible ceramic body 1 facing the IXPE layer 201 and fixedly connected to the flexible ceramic body 1. During use, the waterproof and breathable membrane 4 effectively prevents moisture from penetrating into the interior of the flexible ceramic body 1, preventing problems such as mold growth and reduced strength caused by moisture accumulation, thereby extending the service life of the flexible ceramic body 1. The waterproof and breathable membrane 4 is a special thin film material that combines waterproof and breathable functions. In the application of flexible ceramics, the waterproof and breathable membrane 4 is disposed on the side of the flexible ceramic body 1 facing the IXPE layer 201. Its main purpose is to prevent moisture from penetrating into the interior of the flexible ceramic body 1, while allowing air and water vapor to freely exchange inside and outside the membrane, maintaining internal dryness and comfort. In some embodiments of this invention, a specific adhesive (such as polyurethane, acrylic, etc.) can be used to adhere the waterproof and breathable membrane 4 to the back of the flexible ceramic body 1. The adhesive needs a certain amount of time to cure after application to form a strong adhesive layer. During the curing process, the adhesive reacts chemically or physically with the surface of the waterproof and breathable membrane 4 and the soft ceramic body 1, ensuring a tight bond between the waterproof and breathable membrane 4 and the soft ceramic body 1.

[0035] It should be noted that the waterproof and breathable membrane 4 is made of polyurethane or polytetrafluoroethylene dispersion resin. The waterproof and breathable membrane 4, made of polyurethane or polytetrafluoroethylene dispersion resin, can effectively block moisture penetration and protect the interior of the soft porcelain from moisture erosion.

[0036] Meanwhile, this utility model also includes a wear-resistant coating 5, which is uniformly coated on the side of the flexible ceramic body 1 facing away from the IXPE layer 201. The wear-resistant coating 5 is typically made of a non-stick coating material with abrasion resistance, including but not limited to ceramic particles, alloys, oxides, fluoroplastics, and various resins and elastomers. These materials are specially formulated and prepared to form a hard, wear-resistant protective layer on the surface of the flexible ceramic body 1. In some embodiments of this utility model, the wear-resistant coating 5 can be uniformly coated on the flexible ceramic body 1 by spraying, rolling, or brushing. For example, in practical applications, brushing can be used, as it is the simplest method, has low tool costs, and is suitable for small-area irregularly shaped components and local repairs. During brushing, the coating easily penetrates into the pores on the surface of the flexible ceramic body 1, enhancing the adhesion of the coating to the surface of the flexible ceramic.

[0037] It should be noted that the wear-resistant coating 5 is made of epoxy resin or acrylic resin. Epoxy resin coatings have high hardness and can withstand the crushing force of heavy objects and frequent friction. Acrylic resin is a resin copolymerized from acrylates, methacrylates, and other olefin monomers. It has good weather resistance, resists ultraviolet radiation, and is not prone to fading or chalking. Different coatings can be selected according to the specific application scenario.

[0038] In the description of this utility model, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] Although the description of this utility model has been given in conjunction with the specific embodiments described above, it is obvious to those skilled in the art that many substitutions, modifications, and variations can be made based on the above description. Therefore, all such substitutions, modifications, and variations are included within the spirit and scope of the appended claims.

Claims

1. A type of flexible ceramic tile that can be quickly installed, characterized in that, The invention includes a flexible ceramic body and an adhesive structure disposed on the back of the flexible ceramic body. The adhesive structure includes an IXPE layer, a first adhesive layer, and a release film. A second adhesive layer is disposed on the side of the flexible ceramic body facing the IXPE layer. The IXPE layer is connected to the flexible ceramic body through the second adhesive layer. The first adhesive layer is disposed on the side of the IXPE layer away from the flexible ceramic body. The release film is connected to the IXPE layer through the first adhesive layer.

2. The quick-installable flexible ceramic according to claim 1, characterized in that, The first adhesive layer is made of hot melt pressure-sensitive adhesive.

3. The quick-installable flexible ceramic according to claim 1, characterized in that, The second adhesive layer is made of a two-component epoxy resin adhesive.

4. The quick-installable flexible ceramic according to claim 1, characterized in that, It also includes a waterproof and breathable membrane, which is disposed on the side of the flexible ceramic body facing the IXPE layer and is fixedly connected to the flexible ceramic body.

5. The quick-installable flexible ceramic according to claim 4, characterized in that, The waterproof and breathable membrane is made of polyurethane or polytetrafluoroethylene dispersion resin.

6. The quick-installable flexible ceramic according to claim 1, characterized in that, It also includes a wear-resistant coating, which is uniformly applied to the side of the soft ceramic body away from the IXPE layer.

7. The quick-installable flexible ceramic according to claim 6, characterized in that, The wear-resistant coating is made of epoxy resin or acrylic acid.

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