Vehicle carpet baking box

Abstract

The utility model discloses an automotive mat blanket baking oven, which relates to the technical field of automotive mat blanket processing and comprises a second oven body, a plurality of groups of through holes are formed in the outer walls of the two sides of the second oven body, and protective screen frames are detachably mounted at the upper end and the lower end of an inner cavity of the second oven body. Heating assemblies fixed to the inner wall of the second box body are arranged in inner cavities of the two sets of protective net frames, and first box bodies are installed on the outer walls of the two sides of the second box body. According to the utility model, the mats to be baked and processed are respectively wound on the upper and lower groups of winding and unwinding assemblies, the end parts of the mats sequentially penetrate through the through holes in the left and right sides and are wound on the winding and unwinding assembly on the other side, and the plurality of groups of heating assemblies on the upper and lower sides are started to be electrified to generate heat, so that the upper and lower groups of mats can be baked and heated; and the heating efficiency is improved, the two winding and unwinding assemblies are started at regular time, the motor drives the mat blanket to synchronously and horizontally move in the inner cavity of the second box body, and therefore the large-length mat blanket can be machined.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of vehicle mat processing, especially to a vehicle mat baking oven. BACKGROUND

[0002] The mat is generally a base with a layer of leather on the upper side, lower side or both sides, and multiple layers of felt or fur on the upper side, lower side or both sides. The semi-finished product needs to be heated before being pressed and formed by a pressing machine.

[0003] The Chinese utility model patent file with publication number CN207659690U discloses a vehicle mat baking oven, which comprises a box body, a feeding rack, and a baking device arranged on the feeding rack. The box body is a semi-closed structure with an inner cavity and an opening. The box body comprises a first heating device, a second heating device, an opening, a movable door, a first guide rail, and a first power device. The movable door is provided with a recess for the movement of a push rod. The feeding rack comprises a body, a second guide rail, and two limiting parts. The baking device comprises a baking rack and a sliding device. When the baking rack is placed in the inner cavity, the first heating device and the second heating device are arranged on the upper and lower sides of the baking rack, respectively. The feeding rack is connected to the opening, and the sliding device is supported on the first guide rail and / or the second guide rail. The push rod is fixedly connected to the baking device.

[0004] The current vehicle mat baking oven is not convenient for baking and processing long mats. Therefore, the utility model provides a vehicle mat baking oven different from the prior art to solve the above technical problems. UTILITY MODEL CONTENTS

[0005] To improve the above-mentioned problem of inconvenience in baking and processing long mats, the utility model provides a vehicle mat baking oven.

[0006] The utility model provides a vehicle mat baking oven, which adopts the following technical scheme:

[0007] A vehicle mat baking oven comprises a second box body. Multiple groups of through holes are formed in the outer walls of the two sides of the second box body. Protective mesh frames are detachably installed in the upper and lower ends of the inner cavity of the second box body. Two groups of protective mesh frames are provided with heating assemblies fixed to the inner walls of the second box body. First box bodies are installed on the outer walls of the two sides of the second box body. Multiple groups of roll-out assemblies are detachably installed in the inner cavities of the two groups of first box bodies.

[0008] By adopting the above technical solution, the mat to be baked is wound onto the upper and lower sets of winding components, and the ends of the mat pass through the through holes on the left and right sides and are wound onto the winding component on the other side. The upper and lower sets of heating components are energized to generate heat, thereby baking the upper and lower sets of mats and improving the heating efficiency. The forward and reverse motors of the two sets of winding components are started at regular intervals to drive the mat to move horizontally synchronously in the inner cavity of the second chamber, thereby enabling the processing of long mats.

[0009] Optionally, the heating assembly includes pads, and multiple sets of pads are provided. The multiple sets of pads are respectively fixed on the top wall and bottom wall of the inner cavity of the second box, and electric heating tubes are installed on the outer wall of the multiple sets of pads that are close to each other.

[0010] By adopting the above technical solution, multiple sets of electric heating tubes on the upper and lower sides are energized to generate heat, thereby baking and heating the upper and lower sets of mats.

[0011] Optionally, the unwinding assembly includes a support frame, which is fixed to the inner rear side wall of the first housing. A connecting horizontal plate is provided on the top wall of the support frame, and a forward and reverse motor is fixed on the top wall of the connecting horizontal plate. A mounting plate is fixed to the output shaft end of the forward and reverse motor, and two sets of winding rods are installed on the outer wall of the mounting plate.

[0012] By adopting the above technical solution, two sets of forward and reverse motors are started to drive the mounting plate and winding rod to rotate synchronously, so that the mat can move horizontally synchronously in the inner cavity of the second box, thereby enabling the processing of long mats.

[0013] Optionally, the top wall of the inner cavity of the support frame is provided with multiple sets of second bolts, and the top wall of the connecting cross plate is provided with nuts that match the threads of the second bolts.

[0014] By adopting the above technical solution, the second bolt is screwed on to separate it from the nut, and then the connecting plate is moved horizontally to separate it from the support frame, making it convenient to disassemble and replace the forward and reverse motors, mounting plates and winding rods.

[0015] Optionally, multiple sets of threaded holes are provided on the top and bottom walls of the inner cavity of the second box, and multiple sets of connecting pieces are uniformly fixed on the outer walls of both sides of the protective mesh frame, with a first bolt matching the thread of the threaded hole passing through each of the multiple sets of connecting pieces.

[0016] By adopting the above technical solution, the first bolt is turned to separate it from the third door body. The movable connecting piece can then be used to separate the protective mesh frame from the second box, the pad, and the electric heating tube, making it convenient to maintain the electric heating tube.

[0017] Optionally, an air temperature sensor extending into the inner cavity of the second housing is embedded in the top wall of the second housing, and a PLC controller is installed at the other end of the top wall of the second housing. The PLC controller is electrically connected to the air temperature sensor, the electric heating tube, and the forward and reverse motors.

[0018] By adopting the above technical solution, during the heating and baking process, the air temperature sensor can automatically detect the temperature of the inner cavity of the second chamber and transmit the signal to the PLC controller. The PLC controller can control the electric heating tube to start or stop, thereby controlling the air temperature of the inner cavity of the second chamber as needed.

[0019] Optionally, the outer walls on both sides of the first housing are hinged with first doors, and the two ends of the front side wall of the second housing are hinged with third doors.

[0020] Optionally, a second door is hinged to the front side wall of the first housing.

[0021] By adopting the above technical solution, opening the first and third doors makes it easy to place the mat, opening the second door at the corresponding position, and then simply moving the rolled-up mat forward to separate it from the winding rod makes it easy to take out the baked mat.

[0022] In summary, this utility model has at least one of the following beneficial effects:

[0023] By using a PLC controller to start two sets of forward and reverse motors at regular intervals, the mounting plate and winding rod can be driven to rotate synchronously, which allows the mat to move horizontally synchronously in the inner cavity of the second box, thus enabling the processing of long mats.

[0024] During the heating and baking process, the air temperature sensor can automatically detect the temperature of the inner cavity of the second chamber and transmit the signal to the PLC controller. The PLC controller can control the electric heating tube to start or stop, thereby controlling the air temperature of the inner cavity of the second chamber as needed. Attached Figure Description

[0025] Figure 1 This is a frontal sectional view of the present invention.

[0026] Figure 2 This is a top sectional view of the structure of this utility model;

[0027] Figure 3 This utility model Figure 1 Enlarged structural diagram of section A in the middle.

[0028] In the diagram: 1. Forward and reverse motor; 2. First door body; 3. First housing; 4. Connecting piece; 5. Pad; 6. Electric heating element; 7. Threaded hole; 8. Through hole; 9. Second housing; 10. Protective mesh frame; 11. PLC controller; 12. Air temperature sensor; 13. First bolt; 14. Mounting plate; 15. Rewinding rod; 16. Second door body; 17. Third door body; 18. Second bolt; 19. Nut; 20. Connecting cross plate; 21. Support frame. Detailed Implementation

[0029] The following is in conjunction with the appendix Figures 1-3 The present invention will be described in further detail below.

[0030] Example 1, please refer to the accompanying drawings in the instruction manual. Figure 1 and 2 A coal mine fully mechanized tunneling face air curtain ventilation and dust control device includes a second box 9, with multiple sets of through holes 8 on both sides of the outer wall of the second box 9. Protective mesh frames 10 are detachably installed at both ends of the inner cavity of the second box 9. Heating components fixed to the inner wall of the second box 9 are provided in the inner cavity of the two sets of protective mesh frames 10. The heating components include pads 5, with multiple sets of pads 5. The multiple sets of pads 5 are respectively fixed on the top wall and bottom wall of the inner cavity of the second box 9. Electric heating tubes 6 are installed on the outer wall of the multiple sets of pads 5 that are close to each other. The electric heating tubes 6 are located on the side close to the inner wall of the protective mesh frame 10. A first box 3 is installed on both sides of the outer wall of the second box 9.

[0031] Please refer to the attached diagram in the instruction manual. Figure 1 and 2 Each of the two sets of first housing 3 has multiple sets of winding and unwinding assemblies detachably installed in its inner cavity. The winding and unwinding assembly includes a support frame 21, which is fixed to the back side wall of the inner cavity of the first housing 3. The lateral longitudinal section of the support frame 21 is L-shaped. A connecting horizontal plate 20 is provided on the top wall of the support frame 21. A forward and reverse motor 1 is fixed on the top wall of the connecting horizontal plate 20. A mounting plate 14 is fixed to the end of the output shaft of the forward and reverse motor 1. Two sets of winding rods 15 are installed on the outer wall of the mounting plate 14. The outer walls on both sides of the first housing 3 are hinged to a first door 2. The two ends of the front side wall of the second housing 9 are hinged to a third door 17. The outer walls of the first door 2 and the third door 17 are both equipped with handles.

[0032] The specific working principle is as follows: When using the vehicle mat baking oven, open the first door 2 on one side and wrap the mat to be baked around the upper and lower sets of winding rods 15 respectively. Then, open the third door 17 so that the end of the mat passes through the through holes 8 on the left and right sides and is wound around the winding rod 15 on the other side. The PLC controller 11 is used to start the multiple sets of electric heating tubes 6 on the upper and lower sides to generate heat, thereby baking and heating the upper and lower sets of mats and improving the heating efficiency.

[0033] The PLC controller 11 is used to start two sets of forward and reverse motors 1 at timed intervals, which drive the mounting plate 14 and the winding rod 15 to rotate synchronously, so that the mat can move horizontally synchronously in the inner cavity of the second box 9, thereby enabling the processing of long mats.

[0034] Example 2, please refer to the accompanying drawings in the instruction manual. Figure 1 and 2 A coal mine fully mechanized tunneling face air curtain ventilation and dust control device includes a first housing 3 with a second door 16 hinged to the front side wall, and a handle installed on the outer wall of the second door 16.

[0035] The specific working principle is as follows: After the baking and heating are completed, open the second door 16 at the corresponding position, and then simply move the rolled-up mat forward to separate it from the winding rod 15.

[0036] Example 3, please refer to the accompanying drawings in the instruction manual. Figure 1 , 2 3. A coal mine fully mechanized tunneling face air curtain ventilation and dust control device, further comprising: multiple sets of second bolts 18 passing through the top wall of the inner cavity of the support frame 21; and nuts 19 matching the threads of the second bolts 18 being provided on the top wall of the connecting cross plate 20.

[0037] The specific working principle is as follows: Tighten the second bolt 18 to separate it from the nut 19, and then move the connecting plate 20 horizontally to separate it from the support frame 21, so as to facilitate the disassembly and replacement of the forward and reverse motor 1, the mounting plate 14 and the winding rod 15.

[0038] Example 4, please refer to the accompanying drawings in the instruction manual. Figure 1 and 2 A coal mine fully mechanized tunneling face air curtain ventilation and dust control device further includes multiple sets of threaded holes 7 on the top and bottom walls of the inner cavity of the second box 9, and multiple sets of connecting plates 4 uniformly fixed on the outer walls of both sides of the protective mesh frame 10, with first bolts 13 threaded through each of the multiple sets of connecting plates 4 and matching the threads of the threaded holes 7.

[0039] The specific working principle is as follows: Tightening the first bolt 13 separates it from the third door 17, and the movable connecting piece 4 can drive the protective net frame 10 to separate from the second box 9, the pad 5 and the electric heating tube 6, making it convenient to maintain the electric heating tube 6.

[0040] Example 5, please refer to the accompanying drawings in the instruction manual. Figure 1 and 2A coal mine fully mechanized tunneling face air curtain ventilation and dust control device further includes an air temperature sensor 12 embedded in the top wall of the second housing 9 extending into the inner cavity of the second housing 9, and a PLC controller 11 installed at the other end of the top wall of the second housing 9. The PLC controller 11 is electrically connected to the air temperature sensor 12, the electric heating tube 6, and the forward and reverse motor 1.

[0041] The specific working principle is as follows: During the heating and baking process, the air temperature sensor 12 can automatically detect the temperature of the inner cavity of the second chamber 9 and transmit the signal to the PLC controller 11. The PLC controller 11 can control the electric heating tube 6 to start or stop, so as to control the air temperature of the inner cavity of the second chamber 9 as needed.

[0042] All standard parts used in this utility model document can be purchased from the market. Each component in this utility model document can be customized according to the description and drawings. The specific connection methods of each component adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, and will not be described in detail here.

[0043] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A car mat baking oven, comprising a second chamber (9), characterized in that: The outer walls on both sides of the second box (9) are provided with multiple sets of through holes (8). The upper and lower ends of the inner cavity of the second box (9) are detachably equipped with protective mesh frames (10). The inner cavities of the two sets of protective mesh frames (10) are provided with heating components that are fixed to the inner wall of the second box (9). The outer walls on both sides of the second box (9) are provided with first boxes (3). The inner cavities of the two sets of first boxes (3) are detachably equipped with multiple sets of winding and unwinding components.

2. The automotive carpet baking oven according to claim 1, characterized in that: The heating component includes a pad (5), and multiple sets of the pad (5) are provided. The multiple sets of the pad (5) are respectively fixed on the top wall and bottom wall of the inner cavity of the second housing (9). Electric heating tubes (6) are installed on the outer wall of the multiple sets of pads (5) that are close to each other.

3. The automotive mat baking oven according to claim 1, characterized in that: The winding assembly includes a support frame (21), which is fixed on the back side wall of the inner cavity of the first housing (3). A connecting horizontal plate (20) is provided on the top wall of the support frame (21), and a forward and reverse motor (1) is fixed on the top wall of the connecting horizontal plate (20). A mounting plate (14) is fixed at the end of the output shaft of the forward and reverse motor (1), and two sets of winding rods (15) are installed on the outer wall of the mounting plate (14).

4. A car mat baking oven according to claim 3, characterized in that: Multiple sets of second bolts (18) are provided on the top wall of the inner cavity of the support frame (21), and nuts (19) that are threaded to match the second bolts (18) are provided on the top wall of the connecting cross plate (20).

5. A car mat baking oven according to claim 1, characterized in that: Multiple sets of threaded holes (7) are opened on the top and bottom walls of the inner cavity of the second box (9). Multiple sets of connecting pieces (4) are evenly fixed on the outer walls of both sides of the protective mesh frame (10). Each set of connecting pieces (4) is provided with a first bolt (13) that matches the thread of the threaded hole (7).

6. A car mat baking oven according to claim 3, characterized in that: An air temperature sensor (12) extending into the inner cavity of the second housing (9) is embedded in the top wall of the second housing (9). A PLC controller (11) is installed at the other end of the top wall of the second housing (9). The PLC controller (11) is electrically connected to the air temperature sensor (12), the electric heating tube (6), and the forward and reverse motor (1).

7. A car mat baking oven according to claim 1, characterized in that: The outer walls on both sides of the first box (3) are hinged with first doors (2), and the two ends of the front side wall of the second box (9) are hinged with third doors (17).

8. A car mat baking oven according to claim 1, characterized in that: The first box (3) has a second door (16) hinged to its front side wall via a hinge.

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