Rapid drying device for refractory bricks
By designing a rotating rod to drive a sliding plate and a motor transmission system, the problem of heat loss caused by the gap between the drying box and the conveying mechanism in refractory brick production was solved, achieving uniform heating and efficient drying of refractory bricks, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520071774.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-13
AI Technical Summary
During the production of refractory bricks, the gap between the drying box and the conveying mechanism causes heat to escape, reducing drying efficiency, increasing energy consumption, and causing uneven heating of the refractory bricks, affecting their performance and service life.
A rapid drying device for refractory bricks was designed. The device drives the sliding plate to move up and down by rotating a rod. Combined with a motor and belt drive system, the height of the lifting frame and the sealing of the sliding plate are achieved. A fan and resistance wire are provided to provide a uniform heat source, ensuring that heat is not lost and the transmission is stable.
It improves drying efficiency, reduces energy consumption, ensures uniform heating of refractory bricks, and enhances production efficiency and product quality.
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Figure CN223896494U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to refractory brick production equipment technical field more specifically, the utility model relates to a kind of quick drying device for refractory brick. BACKGROUND
[0002] As the core component of kiln lining structure, the drying degree of refractory brick has a decisive influence on its overall performance and service life, and sufficient drying is the key step to ensure that refractory brick can maintain stability and durability in extreme high temperature environment. When refractory brick is in a wet or humid state, water will have a significant negative impact on its physical and chemical properties, such as reducing its compressive strength, thermal conductivity efficiency and thermal stability, and even possibly causing structural damage. Therefore, the drying link is particularly important in the production process of refractory brick. However, some refractory brick production institutions currently face an important problem when carrying out drying operations: there is a gap between the drying oven and the conveying mechanism. This seemingly small gap actually has a significant impact on the drying effect. Specifically, due to the gap between the drying oven and the conveying mechanism, the hot air in the drying oven is prone to escape from these gaps during flow, resulting in dispersion of hot air and loss of heat. This not only reduces drying efficiency and increases energy consumption, but also causes uneven heating of refractory bricks during drying, and some areas may not be fully dried due to insufficient heat. Therefore, it needs to be improved and optimized. SUMMARY
[0003] In order to overcome the shortcomings of the prior art, the utility model provides a kind of quick drying device for refractory brick, with the advantages of good heat preservation effect and automatic lifting.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of quick drying device for refractory brick, including support one, the top of the support one is slidably covered with lifting frame, the top of the lifting frame is fixedly installed with drying oven, the top of the drying oven is equipped with two sliding grooves, the inner portion of two sliding grooves is respectively provided with heat preservation mechanism, two heat preservation mechanisms are symmetrically distributed and arranged, the heat preservation mechanism includes sliding plate slidably installed on the inner wall of sliding groove, the left outer wall of sliding plate is equipped with gear slot, the left side of the drying oven is equipped with two rectangular grooves, the front of the drying oven is rotatably installed with rotating rod, the back of the rotating rod penetrates two rectangular grooves and is rotatably connected with the back inner wall of the back rectangular groove, two gears are respectively fixedly covered on the outer wall of the rotating rod, two gears are all engaged with gear slot.
[0005] As a preferred technical scheme of the utility model, the top of the support one is fixedly installed with motor three, the top of the support one is fixedly installed with two fixed blocks, the side close to each other of two fixed blocks is rotatably installed with lead screw, the outer wall of lead screw and the output shaft of motor three are all wound with belt four, the outer wall of lead screw is threadedly sleeved with two moving blocks, the top of two moving blocks is respectively hingedly installed with connecting rod, the top of two connecting rods is all hingedly connected with the bottom of lifting frame.
[0006] As a preferred technical scheme of the utility model, the top of the drying box is fixedly installed with motor one, the output shaft of motor one and the outer wall of left rotating rod are all wound with belt two, the outer wall of two rotating rods is all wound with belt one.
[0007] As a preferred technical scheme of the utility model, the inner wall of drying box is fixedly installed with rest plate, the inner wall of rest plate is fixedly installed with fan, the top inner wall of drying box is fixedly installed with two resistance wires, two resistance wires are staggered distribution design.
[0008] As a preferred technical scheme of the utility model, the back of lifting frame is fixedly installed with motor two, the top of lifting frame is recessed and designed as groove, the inner wall of lifting frame is rotatably installed with a plurality of rotating rods, the back of leftmost rotating rod extends to the outside of lifting frame and is fixedly connected with the output shaft of motor two, the outer wall of each rotating rod is respectively fixedly sleeved with round roller.
[0009] As a preferred technical scheme of the utility model, the front of a plurality of rotating rods all extends to the outside of lifting frame, the outer wall of every two corresponding rotating rods is all wound with belt three, the number of belt three is less than the number of rotating rods by one.
[0010] Compared with the prior art, the utility model has the advantages that:
[0011] 1、 the utility model discloses a rotating rotating rod, and the rotating rod drives two gears to rotate, and the meshing of the two gears and the tooth groove drives the sliding plate to move up and down in the vertical direction, so that when the firebrick needs to enter the drying box, the sliding plate moves upward, and when the firebrick enters the drying box, the sliding plate moves downward, guaranteeing the sealing of the drying box.
[0012] 2, the utility model discloses through the external controller start motor three, and its output shaft's rotation is passed to screw rod through belt four, and belt four has guaranteed that the rotary power of motor three can be efficiently passed to screw rod. Screw rod is connected with two moving blocks threadedly, and this connection mode makes the rotation of screw rod can be converted into the linear motion of moving block. When screw rod rotates under the driving of belt four, two moving blocks will move left and right along the axial direction of screw rod. Along with the movement of moving block, they will drive two connecting rods to be active. The connecting rod here plays the role of connecting moving block and subsequent mechanical structure. When moving block moves left or right, connecting rod will change the angle accordingly, thereby drive the mechanical structure connected with it to carry out corresponding lifting action, compared with traditional device, has higher flexibility and adaptability. Through the rotation speed and direction of motor three are adjusted, can accurately control the height of lifting frame, makes it can adapt to the height of other equipment in the whole refractory brick production process. The height of this adjustability not only guarantees that refractory brick can be smoothly conveyed from one equipment to another equipment, but also optimizes production flow, improves overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the structure schematic drawing of the utility model;
[0014] Figure 2 It is the partial structure schematic drawing of the utility model;
[0015] Figure 3 It is the structure schematic drawing of the utility model Figure 2 It is the enlarged structure schematic drawing of A of the utility model;
[0016] Figure 4 It is the tooth groove structure schematic drawing of the utility model;
[0017] Figure 5 It is the structure schematic drawing of the utility model shelf plate.
[0018] In the drawing: 1, support one;2, lifting frame;3, drying box;4, sliding groove;5, sliding plate;6, rectangular groove;7, rotating rod;8, gear;9, belt one;10, motor one;11, belt two;12, tooth groove;13, shelf plate;14, fan;15, resistance wire;16, motor two;17, rotating rod;18, round roller;19, belt three;20, motor three;21, belt four;22, fixed block;23, screw rod;24, moving block;25, connecting rod. DETAILED DESCRIPTION
[0019] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0020] As shown in Figures 1 to 5 The utility model provides a kind of quick drying device for firebrick, including support one 1, the top of support one 1 is slidably covered with lifting frame 2, the top of lifting frame 2 is fixedly installed with drying oven 3, the top of drying oven 3 is equipped with two sliding grooves 4, the inner portion of two sliding grooves 4 is respectively provided with heat preservation mechanism, two heat preservation mechanisms are symmetrically distributed, heat preservation mechanism includes sliding plate 5 slidably installed on the inner wall of sliding groove 4, tooth slot 12 is opened on the left outer wall of sliding plate 5, the left side of drying oven 3 is equipped with two rectangular grooves 6, the front of drying oven 3 is rotatably installed with rotating rod 7, rotating rod 7 is penetrated through two rectangular grooves 6 and is rotatably connected with the back inner wall of rectangular groove 6 of back side, two gears 8 are respectively fixedly covered on the outer wall of rotating rod 7, two gears 8 are all engaged with tooth slot 12.
[0021] By rotating rotating rod 7, rotating rod 7 drives two gears 8 to rotate, the engagement of two gears 8 and tooth slot 12 drives sliding plate 5 to move up and down in vertical direction, so that sliding plate 5 moves upward when firebrick needs to enter drying oven 3, after firebrick enters drying oven 3, sliding plate 5 moves downward, guaranteeing the closure of drying oven 3, compared with traditional device, the up-and-down movement of sliding plate can be controlled by simple rotating action, without complex mechanical structure or external power source, easy to operate and efficient, sliding plate 5 can closely adhere to drying oven 3, effectively prevent heat loss and the entry of external impurities, guarantee the stability and efficiency of drying process.
[0022] Firstly, the staff starts motor three 20 through the external controller, the output shaft of motor three 20 rotates, and the rotating power is transmitted to the lead screw 23 through the belt four 21, the rotation of the lead screw 23 causes the two moving blocks 24 connected with it by screw to move left and right in horizontal direction, the movement of the moving block 24 drives the lifting frame 2 to move up and down through the hinged action of the connecting rod 25, so as to adjust the height of the drying box 3 to adapt to the height requirement of different equipment, when it is needed to convey the firebrick, start motor two 16 through the external controller, the output shaft of motor two 16 drives the leftmost rotating rod 17 to rotate, and then synchronously rotates all rotating rods 17 through the transmission action of belt three 19, the round roller 18 on the rotating rod 17 rotates, which provides power for the conveying of the firebrick, so that the firebrick can be conveyed to the drying box 3 smoothly, before the firebrick enters the drying box 3, it is needed to start motor one 10 through the external controller, the output shaft of motor one 10 rotates, drives the rotating rod 7 to rotate through the cooperation of belt two 11, drives the two gears 8 to rotate through the rotating rotating rod 7, the gear 8 is engaged with the tooth groove 12 on the left outer wall of the sliding plate 5, so as to drive the sliding plate 5 to move upward in vertical direction,
[0023] When the firebrick enters the drying box 3, rotate the rotating rod 7 again, so that the sliding plate 5 moves downward until it closely fits with the top of the drying box 3, to ensure the sealing of the drying box, then start the fan 14, the fan blade rotates rapidly, first inhales the fresh air or heated air on the right side of the fan into the fan, then blows out the air from the air outlet on the left side of the fan uniformly, forming a strong and stable air flow, and then providing a continuous and uniform heat source for the drying box 3 through the two staggered distributed resistance wires 15, when the hot air flow blown out by the fan 14 passes through the resistance wire 15, it will be heated rapidly and flow to the surface of the firebrick with a large amount of heat energy.
[0024] Among them, the top of the support one 1 is fixedly installed with the motor three 20, the top of the support one 1 is fixedly installed with two fixed blocks 22, the side close to each other of the two fixed blocks 22 is rotatably installed with the lead screw 23, the outer wall of the lead screw 23 is wound with the belt four 21 on the output shaft of the motor three 20, the outer wall of the lead screw 23 is threadedly sleeved with the two moving blocks 24, the top of the two moving blocks 24 is hingedly installed with the connecting rod 25, the top of the two connecting rods 25 is hingedly connected with the bottom of the lifting frame 2.
[0025] When the motor three 20 is started through the external controller, the rotation of its output shaft is transmitted to the lead screw 23 through the belt four 21, which ensures that the rotating power of the motor three 20 can be efficiently transmitted to the lead screw 23. The lead screw 23 is threadedly connected with the two moving blocks 24, and this connection enables the rotation of the lead screw 23 to be converted into the linear motion of the moving blocks 24. When the lead screw 23 rotates under the drive of the belt four 21, the two moving blocks 24 move horizontally leftward and rightward along the axial direction of the lead screw 23. With the movement of the moving blocks 24, they drive the two connecting rods 25 to move. Here, the connecting rod 25 serves to connect the moving blocks 24 and the subsequent mechanical structure. When the moving blocks 24 move leftward or rightward, the connecting rod 25 changes the angle accordingly, thereby driving the mechanical structure connected therewith to move up and down correspondingly. Compared with the traditional device, the device has higher flexibility and adaptability. By adjusting the rotating speed and direction of the motor three 20, the height of the lifting frame 2 can be accurately controlled, so that it can adapt to the height of other equipment in the whole refractory brick production process. The height adjustability not only ensures that the refractory bricks can be smoothly transferred from one equipment to another, but also optimizes the production process and improves the overall production efficiency.
[0026] The motor one 10 is fixedly installed at the top of the drying box 3, and the output shaft of the motor one 10 is wound with the belt two 11 on the outer wall of the left rotating rod 7. The outer wall of each rotating rod 7 is wound with the belt one 9.
[0027] The motor one 10 is started through the external controller, and the output shaft of the motor one 10 rotates to drive the rotating rod 7 to rotate through the cooperation of the belt two 11, thereby providing power support for the heat preservation mechanism.
[0028] The drying box 3 is fixedly installed with the resting plate 13 on the inner wall, and the fan 14 is fixedly installed on the resting plate 13. Two resistance wires 15 are fixedly installed on the top inner wall of the drying box 3, and the two resistance wires 15 are designed to be staggered.
[0029] The resting plate 13, the fan 14, and the resistance wires 15 on the top inner wall together constitute an efficient and stable drying system. The design of the resting plate 13 not only provides a solid support surface for the refractory bricks, but also optimizes the spatial layout inside the drying box 3, ensuring the circulation of hot air inside and maximizing the drying efficiency. After the fan 14 is started, the fan blades rotate rapidly to first suck the fresh air or heated air on the right side of the fan into the fan, and then uniformly blow the air out of the air outlet on the left side of the fan, forming a strong and stable air flow. The two staggered resistance wires 15 provide a continuous and uniform heat source for the drying box 3. When the hot air flow blown by the fan 14 passes through the resistance wires 15, it is rapidly heated and carries a large amount of heat energy to the surfaces of the refractory bricks.
[0030] The lifting frame 2 has a motor 16 fixedly installed on its back. The top of the lifting frame 2 is recessed and has a groove design. Several rotating rods 17 are rotatably installed on the inner wall of the lifting frame 2. The back of the leftmost rotating rod 17 extends to the outside of the lifting frame 2 and is fixedly connected to the output shaft of the motor 16. A round roller 18 is fixedly sleeved on the outer wall of each rotating rod 17.
[0031] When motor 16 is started by the external controller, the output shaft of motor 16 immediately begins to rotate, directly driving the leftmost rotating rod 17 to rotate. This ensures the directness and efficiency of power transmission, reduces energy loss during transmission, and thus improves the overall efficiency of the drying device. As the rotating rod 17 rotates, the circular rollers 18 fixedly mounted on each rotating rod also rotate. The circular rollers 18 provide a stable and uniform conveying surface for the refractory bricks, ensuring that the refractory bricks can enter the drying chamber 3 at a uniform and stable speed. This avoids damage to the refractory bricks caused by uneven speed or shaking during the conveying process, ensuring the integrity and quality of the product.
[0032] Among them, the front of several rotating rods 17 extends to the outside of the lifting frame 2, and belts 3 19 are wrapped around the outer wall of each pair of corresponding rotating rods 17. The number of belts 3 19 is one less than the number of rotating rods 17.
[0033] By extending the front of several rotating rods 17 outside the lifting frame 2, and winding belts 19 around the outer walls of corresponding rotating rods 17, belts 19 not only transmit power, thus improving drying efficiency, but also ensure that the refractory bricks maintain a stable state during the drying process. This prevents deformation or damage caused by uneven forces during drying, thereby guaranteeing product quality and stability.
[0034] Working principle and usage process of this utility model:
[0035] First, the operator starts motor 20 via an external controller. The output shaft of motor 20 rotates, transmitting rotational power to lead screw 23 via belt 21. The rotation of lead screw 23 causes two threaded moving blocks 24 to move horizontally left and right. The movement of moving blocks 24, through the hinge of connecting rod 25, drives the lifting frame 2 to adjust the height of the drying chamber 3 to accommodate different equipment height requirements. When refractory bricks need to be conveyed, motor 16 is started via the external controller. The output shaft of motor 16 drives the leftmost rotating rod 17 to rotate, which, through the transmission of belt 19, causes all rotating rods 17 to rotate synchronously. The rollers 18 on the rotating rods 17 rotate accordingly, providing power for the conveying of refractory bricks, allowing them to be smoothly conveyed into the drying chamber 3. Before the refractory bricks enter the drying chamber 3, motor 10 needs to be started via the external controller. The output of motor 10... The shaft rotates, and with the cooperation of belt 11, it drives the rotating rod 7 to rotate as well. The rotating rod 7 drives the two gears 8 to rotate. The gears 8 mesh with the tooth grooves 12 on the outer left side of the sliding plate 5, thereby driving the sliding plate 5 to move vertically upward, making room for the refractory bricks to enter. After the refractory bricks enter the drying box 3, the rotating rod 7 is rotated again, causing the sliding plate 5 to move downward until it is tightly attached to the top of the drying box 3, ensuring the sealing of the drying box. Then, the fan 14 is started, and the fan blades rotate rapidly. First, fresh air or heated air from the right side of the fan is drawn into the fan. Then, this air is blown out evenly from the air outlet on the left side of the fan, forming a strong and stable airflow. Then, through two staggered resistance wires 15, a continuous and uniform heat source is provided in the drying box 3. When the hot airflow blown out by the fan 14 passes through the resistance wires 15, it is rapidly heated and carries a large amount of heat energy to each surface of the refractory bricks.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rapid drying device for refractory bricks, comprising a support frame (1), characterized in that: A lifting frame (2) is slidably mounted on the top of the support frame (1). A drying box (3) is fixedly mounted on the top of the lifting frame (2). Two sliding grooves (4) are opened on the top of the drying box (3). A heat preservation mechanism is set inside the two sliding grooves (4). The two heat preservation mechanisms are symmetrically distributed on the left and right. The heat preservation mechanism includes a sliding plate (5) slidably mounted on the inner wall of the sliding groove (4). A toothed groove (12) is opened on the outer wall of the left side of the sliding plate (5). Two rectangular grooves (6) are opened on the left side of the drying box (3). A rotating rod (7) is rotatably mounted on the front of the drying box (3). The back of the rotating rod (7) passes through the two rectangular grooves (6) and is rotatably connected to the inner wall of the back of the rectangular groove (6) on the rear side. Two gears (8) are fixedly mounted on the outer wall of the rotating rod (7). Both gears (8) mesh with the toothed grooves (12).
2. The rapid drying device for refractory bricks according to claim 1, characterized in that: A motor (20) is fixedly installed on the top of the bracket (1). Two fixing blocks (22) are fixedly installed on the top of the bracket (1). A lead screw (23) is rotatably installed on the side of the two fixing blocks (22) that are close to each other. A belt (21) is wound around the outer wall of the lead screw (23) and the output shaft of the motor (20). Two moving blocks (24) are threaded on the outer wall of the lead screw (23). A connecting rod (25) is hinged to the top of the two moving blocks (24). The top of the two connecting rods (25) is hinged to the bottom of the lifting frame (2).
3. The rapid drying device for refractory bricks according to claim 1, characterized in that: The top of the drying box (3) is fixedly installed with a motor (10). The output shaft of the motor (10) and the outer wall of the left rotating rod (7) are both wrapped with belts (11). The outer walls of the two rotating rods (7) are both wrapped with belts (9).
4. The rapid drying device for refractory bricks according to claim 1, characterized in that: A shelf (13) is fixedly installed on the inner wall of the drying box (3), and a fan (14) is fixedly installed on the shelf (13). Two resistance wires (15) are fixedly installed on the top inner wall of the drying box (3), and the two resistance wires (15) are staggered.
5. A rapid drying device for refractory bricks according to claim 1, characterized in that: The back of the lifting frame (2) is fixedly installed with motor 2 (16). The top of the lifting frame (2) is recessed in a groove design. Several rotating rods (17) are rotatably installed on the inner wall of the lifting frame (2). The back of the leftmost rotating rod (17) extends to the outside of the lifting frame (2) and is fixedly connected to the output shaft of motor 2 (16). A circular roller (18) is fixedly sleeved on the outer wall of each rotating rod (17).
6. A rapid drying device for refractory bricks according to claim 5, characterized in that: The front of several of the rotating rods (17) extends to the outside of the lifting frame (2), and belts (19) are wrapped around the outer wall of each pair of corresponding rotating rods (17). The number of belts (19) is one less than the number of rotating rods (17).