Alkaline battery collector welding strength detection tool

Abstract

The utility model discloses an alkaline battery collector welding strength detection tool which comprises a base, a supporting plate is arranged on the base, the front side of the supporting plate is connected with a limiting plate, a T-shaped clamping groove is formed between the limiting plate and the supporting plate, a collector bottom cover is inserted into the T-shaped clamping groove, the limiting plate is further provided with a U-shaped limiting groove, and the U-shaped limiting groove is connected with the limiting plate. A U-shaped limiting groove is formed in the limiting plate, a copper needle connected with the collector sub bottom cover in a welded mode penetrates through the U-shaped limiting groove from back to front, a protractor is arranged on the front side of the limiting plate, the zero scale of the protractor is parallel to the horizontal plane, the 90-degree scale of the protractor is vertically downward, and the bending angle of the copper needle is accurately measured through the protractor. The welding strength detection tool can provide more objective and accurate welding strength detection results, is light and handy in design and is easy to use on a production line, so that an operator can quickly and conveniently detect the welding strength of the collector, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a testing fixture technical field, concretely is a kind of alkaline battery collection electronic welding strength detection tool. BACKGROUND

[0002] In the manufacturing process of cylindrical alkaline battery, the welding strength of current collector is the key factor to ensure whether battery can be normally discharged. Insufficient welding strength can lead to copper needle falling off during battery assembly, or virtual welding during battery use, resulting in battery voltage reduction, which seriously affects the quality and performance of battery. Therefore, the detection of the welding strength of current collector is particularly important.

[0003] The traditional detection method mainly relies on manual operation, that is, the bottom cover of the current collector is fixed, and then the copper needle is bent down by hand, and whether the bending angle of the copper needle can reach 45 degrees is observed to judge whether the welding strength is qualified. However, this method has obvious limitations: first, it lacks objectivity and accuracy, because manual operation cannot guarantee the consistency of force and angle in each detection; second, there is no clear quantitative standard, and it is difficult to accurately judge the bending angle of the copper needle by naked eye observation; finally, this method cannot meet the rapid detection needs on the production line, and the efficiency is low. SUMMARY

[0004] To solve the above technical problems, the utility model relates to a kind of alkaline battery collection electronic welding strength detection tool, which is simple and reliable, effectively solves the above technical problems, and is suitable for popularization and use. In order to achieve the above purpose, the utility model realizes the following technical scheme:

[0005] A kind of alkaline battery collection electronic welding strength detection tool, including base, the base is provided with support plate, the front side of the support plate is connected with limiting plate, the limiting plate and support plate form T-shaped clamping groove, the T-shaped clamping groove is used to insert current collector bottom cover, the limiting plate is also provided with U-shaped limiting slot, and the copper needle connected with the current collector bottom cover by welding is passed through the U-shaped limiting slot from back to front, the front side of the limiting plate is provided with protractor, the zero scale of the protractor is parallel to horizontal plane, and the ninety-degree scale of the protractor is perpendicular downward.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: two bolt mounting holes are provided on the limiting plate, the support plate is provided with threaded hole corresponding to the bolt mounting hole, the bolt mounting hole is used to install bolt, the bolt is screw-threaded connected with the threaded hole on the support plate, and the support plate and limiting plate are detachably connected by bolt connection.

[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the bottom of the T-shaped clamping groove is provided with an arc-shaped supporting part, and the arc-shaped supporting part is used for supporting the electronic product bottom cover.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: further comprising a clamping assembly, the clamping assembly comprising a clamping block, an elastic element, the T-shaped clamping groove of the supporting block is provided with a groove on the left and right sides respectively, the elastic element is installed in the groove, the clamping block is installed in the groove and connected with the elastic element, and the two clamping blocks are symmetrically arranged on the left and right sides and used for clamping the electronic product bottom cover.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the elastic element is a spring.

[0010] Compared with the prior art, the electronic product welding strength detection tool of the utility model precisely measures the bending angle of the copper needle through the protractor, compared with the traditional manual detection method, can provide more objective and accurate welding strength detection result, the detection tool is designed to be light and easy to use on the production line, so that the operator can quickly and conveniently detect the welding strength of the electronic product, improve the work efficiency, because of the standardization design of the detection tool, the influence of human factors on the detection result is reduced, thereby reducing the measurement error and improving the reliability of the detection result, accurate welding strength detection is helpful for timely finding the poor welding product, thereby avoiding the unqualified product flowing into the market, improving the quality and market competitiveness of the battery product. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 is a schematic diagram of the overall structure of the device;

[0012] Figure 2 is a schematic diagram of the structure of the electronic product;

[0013] Figure 3 is a schematic diagram of the supporting plate;

[0014] Figure 4 is a schematic diagram of the clamping assembly. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme in the embodiments will be described clearly and completely in conjunction with the drawings in the embodiments below, however, the following specific embodiments and examples are only for the purpose of illustration, and are not limited to the present application.

[0016] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the appendix. Figure 1 The directions or positional relationships shown are for the purpose of describing this utility model only, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0017] In the description of this application, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0018] To solve the above technical problems, such as Figures 1-3 As shown, this utility model designs a tool for testing the welding strength of current collectors in alkaline batteries, including a base 1, a support plate 2 on the base 1, a limiting plate 3 connected to the front side of the support plate 2, a T-shaped groove 4 formed between the limiting plate 3 and the support plate 2, the T-shaped groove 4 for inserting a current collector bottom cover 6, the limiting plate 3 also having a U-shaped limiting groove 5, a copper needle 7 welded to the current collector bottom cover 6 passing through the U-shaped limiting groove 5 from back to front, a protractor 11 on the front side of the limiting plate 3, the zero mark of the protractor 11 being parallel to the horizontal plane, and the ninety-degree mark of the protractor 11 being... When operating vertically downwards, first insert the collector cap 6 into the T-shaped slot 4 of the fixture, ensuring the copper needle 7 passes through the U-shaped limiting slot 5. Next, using the zero mark of the protractor 11 parallel to the horizontal plane as a reference, press the collector downwards, causing the copper needle 7 to contact the protractor 11 and measure its bending angle. If the bending angle of the copper needle 7 reaches or exceeds 45 degrees and the cap and copper needle 7 do not detach, the welding strength is considered qualified. If it does not reach 45 degrees or the cap and copper needle 7 detach, the welding strength is insufficient. The test results need to be recorded and fed back for adjustment of the welding process. Finally, clean and maintain the fixture to ensure its continuous and stable operation. Through this process, this device can quickly and accurately test the welding strength of the collector, improving the quality and efficiency of battery manufacturing.

[0019] Furthermore, the limiting plate 3 is provided with two bolt mounting holes 8, and the support plate 2 is provided with threaded holes corresponding to the bolt mounting holes 8. Bolts are installed in the bolt mounting holes 8, and the bolts are threadedly connected to the threaded holes on the support plate 2. The support plate 2 and the limiting plate 3 are detachably connected by bolts. The bolt connection allows for easy disassembly and installation between the limiting plate 3 and the support plate 2. This design not only facilitates maintenance and cleaning but also allows for quick replacement of components according to different testing needs, improving the flexibility of the inspection tool. The bolt connection provides stronger fixing force, ensuring a stable connection between the limiting plate 3 and the support plate 2 during the testing process, avoiding loosening due to vibration or external force, thereby improving the accuracy and reliability of the testing.

[0020] Furthermore, the bottom of the T-shaped slot 4 is provided with an arc-shaped support portion, which is used to support the electron collector cover 6, thereby better supporting the electron collector cover 6 and ensuring its stability during the testing process. This design can effectively reduce the displacement of the cover during the testing process and ensure the accuracy of the measurement results.

[0021] Considering that placing the collector cover 6 directly in the slot is not stable enough and may cause inaccurate measurements due to shaking, in order to solve this problem, such as Figure 4 As shown, the device further includes a clamping assembly, which includes clamping blocks 9 and elastic elements 10. The T-shaped slot 4 of the support block has grooves on its left and right sides, and the elastic elements 10 are installed in the grooves. The clamping blocks 9 are installed in the grooves and connected to the elastic elements 10. The two clamping blocks 9 are symmetrically arranged left and right and are used to clamp the collector cover 6, effectively clamping the collector cover 6 and providing a certain clamping force to ensure its fixation during the detection process. At the same time, the clamping force is relatively small and will not affect the removal operation. This design avoids measurement errors caused by loosening of the cover and improves the accuracy of the detection.

[0022] Furthermore, the elastic element 10 is a spring, which can provide a stable and adjustable clamping force to ensure that the collector cover 6 is always in a fixed state during the testing process, avoiding measurement errors caused by improper clamping.

[0023] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made by those skilled in the art based on the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A tool for testing the welding strength of current collectors in alkaline batteries, characterized in that: The device includes a base, on which a support plate is mounted. A limiting plate is connected to the front side of the support plate, and a T-shaped slot is formed between the limiting plate and the support plate. The T-shaped slot is used to insert a collector cover. The limiting plate also has a U-shaped limiting groove, through which a copper needle welded to the collector cover passes from back to front. A protractor is mounted on the front side of the limiting plate. The zero mark of the protractor is parallel to the horizontal plane, and the ninety-degree mark of the protractor faces vertically downwards.

2. The alkaline battery current collector welding strength testing tool according to claim 1, characterized in that: The limiting plate is provided with two bolt mounting holes, and the support plate is provided with threaded holes corresponding to the bolt mounting holes. Bolts are installed in the bolt mounting holes, and the bolts are threadedly connected to the threaded holes on the support plate. The support plate and the limiting plate are detachably connected by bolts.

3. The alkaline battery current collector welding strength testing tool according to claim 2, characterized in that: The bottom of the T-shaped slot is provided with an arc-shaped support part, which is used to support the bottom cover of the collector.

4. The alkaline battery current collector welding strength testing tool according to claim 3, characterized in that: It also includes a clamping assembly, which includes clamping blocks and elastic elements. The support plate has grooves on the left and right sides of the T-shaped slot, and elastic elements are installed in the grooves. The clamping blocks are installed in the grooves and connected to the elastic elements. The two clamping blocks are symmetrically arranged on the left and right and are used to clamp the collector bottom cover.

5. The alkaline battery current collector welding strength testing tool according to claim 4, characterized in that: The elastic element is a spring.

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