High-power magnetic latching relay
By designing a magnetic latching relay with a rotating ball head, inclined surface, and limiting post structure, the problem of traditional relays requiring continuous power supply is solved, achieving energy-saving effects under high power and improving magnetic circuit utilization and heat dissipation capacity.
Patent Information
- Application Number
- CN202520137591.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Traditional monostable electromagnetic relays require continuous power to maintain the circuit state during operation, resulting in high energy consumption and failing to meet the requirements of energy conservation and emission reduction.
A high-power magnetic latching relay was designed. By setting a rotating ball head on the outer wall of the rotating base and opening an inclined surface on the outer wall of the armature, combined with a limiting post and sliding groove structure, the moving contact and the stationary contact can be accurately rotated and contacted. The persistent holding effect of the magnetic circuit is utilized to reduce magnetic leakage and avoid continuous energization.
This allows the circuit to be continuously switched on or off without the need for continuous power, improving heat dissipation and magnetic circuit utilization efficiency, and reducing power consumption.
Smart Images
Figure CN223898262U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of relay technology, specifically a high-power magnetic latching relay. Background Technology
[0002] Relays are essential electronic components in circuits, responsible for circuit control and circuit disconnection. With the development of the times, the power industry has increasingly higher requirements for the safety, reliability and load-carrying capacity of relays.
[0003] Traditional monostable electromagnetic relays require continuous energization of the relay coil to maintain the circuit's continuous conduction or disconnection state during operation, which consumes a significant amount of electrical energy. In order to meet the development needs of energy conservation and emission reduction, we provide a high-power magnetic latching relay. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a high-power magnetic latching relay.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-power magnetic latching relay, comprising a housing, an insulating base fixedly connected to the center of the housing, a coil frame fixedly connected to one side of the insulating base, multiple yokes fixedly connected to one side of the outer wall of the coil frame, and multiple copper-clad steel pins fixedly connected to one side of the inner wall of the coil frame. Circular holes are provided on both sides of the inner wall of the insulating base, and a rotating base is rotatably connected to the center of the insulating base. Multiple armatures are fixedly connected to both sides of the inner wall of the rotating base, and rotating ball heads are provided on both sides of the outer wall of the rotating base. A pusher is slidably connected to the top of the inner wall of the insulating base, and sliding grooves are provided on both sides of the outer wall of the insulating base. Multiple sliding ball heads are also provided at the top of the outer wall of the rotating base. A movable groove is provided in the center of the pusher, and multiple limiting posts are provided on both sides of the outer wall of the pusher.
[0006] A movable spring terminal is fixedly connected to one side of the interior of the insulating base, and a first movable spring and a second movable spring are fixedly connected to the top of one side of the movable spring terminal. Movable contacts are riveted to the top of the outer walls of the first movable spring and the second movable spring. A stationary spring terminal is fixedly connected to one side of the interior of the insulating base, and a stationary spring is fixedly connected to the top of the outer wall of the stationary spring terminal. A stationary contact is riveted to the top of one side of the stationary spring.
[0007] As described above, the outer wall of one end of the rotating ball head is connected through the center of the circular hole, and the outer wall of the rotating ball head is rotatably connected to the inner wall of the circular hole. The movable groove is approximately rectangular. The outer wall of one end of the sliding ball head is connected through the interior of the movable groove, and the outer wall of the sliding ball head is slidably connected to the inner wall of the movable groove.
[0008] As described above, one side of the outer wall of the armature is closely fitted to one side of the outer wall of the yoke, and an inclined surface is provided on the corresponding side of the armature.
[0009] As described above, the sliding groove is generally rectangular, and both sides of the inner wall of the sliding groove are provided with arc-shaped surfaces.
[0010] As described above, one end of the outer wall of the limiting post is connected through to one end of the inner wall of the sliding groove, and the outer wall of the limiting post is slidably connected to one end of the inner wall of the sliding groove.
[0011] As described above, the top of the outer wall of the first moving spring is bent 90° toward the coil frame side, and the top of the outer wall of the second moving spring is bent 90° toward the stationary spring side.
[0012] Compared with existing technologies, this high-power magnetic latching relay has the following advantages:
[0013] I. This utility model improves the heat dissipation capacity of the device to a certain extent by increasing the current carrying capacity through the interlocking structure between the first moving spring and the second moving spring.
[0014] II. This utility model provides rotating ball heads on both sides of the outer wall of the rotating base, enabling precise and reliable rotational contact between the moving contact and the stationary contact, as well as between the yoke and the armature, simply by sliding the push card. This achieves the effect of maintaining the continuity of the magnetic circuit. Furthermore, an inclined surface is provided on the outer wall of the armature (401) to ensure a tight fit between the armature and the yoke, reducing magnetic leakage and making fuller use of the magnetic circuit. As a result, under the action of the yoke and the armature, the circuit can be continuously connected or disconnected without consuming electrical energy through continuous power supply.
[0015] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the surgical removal part of this utility model;
[0018] Figure 3 This is a schematic diagram of the closed three-dimensional structure of the stationary and moving contacts after the outer shell is removed.
[0019] Figure 4 This is a three-dimensional structural diagram of the static and moving contacts after removing the outer shell, showing the side opening of the present invention.
[0020] Figure 5 This is a three-dimensional structural diagram of the insulating base of this utility model;
[0021] Figure 6 This is a partial side perspective view of the three-dimensional structure of the present invention with the outer shell and insulating base removed;
[0022] Figure 7 This is a three-dimensional structural diagram of the movable groove of this utility model;
[0023] Figure 8 This is a three-dimensional structural diagram of the rotating base of this utility model;
[0024] Figure 9 This utility model Figure 6 A schematic diagram of the partial three-dimensional structure of A.
[0025] In the diagram: 1. Outer shell; 2. Insulating base; 201. Circular hole; 202. Sliding groove; 3. Coil frame; 301. Yoke; 302. Copper-clad steel needle; 4. Rotating base; 401. Armature; 402. Rotating ball head; 403. Sliding ball head; 5. Pushing clip; 501. Movable groove; 502. Limiting post; 6. Moving spring terminal; 601. First moving spring; 602. Second moving spring; 603. Moving contact; 7. Stationary spring terminal; 701. Stationary spring; 702. Stationary contact. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] like Figure 1-9As shown, this utility model provides a technical solution: a high-power magnetic latching relay, including a housing 1, an insulating base 2 fixedly connected to the center inside the housing 1, a coil frame 3 fixedly connected to one side inside the insulating base 2, multiple yokes 301 fixedly connected to one side of the outer wall of the coil frame 3, and multiple copper-clad steel needles 302 fixedly connected to one side of the inner wall of the coil frame 3. Circular holes 201 are opened on both sides of the inner wall of the insulating base 2, and a rotating base 4 is rotatably connected to the center inside the insulating base 2. Multiple armatures 401 are fixedly connected to both sides inside the rotating base 4, and rotating ball heads 402 are provided on both sides of the outer wall of the rotating base 4. A push card 5 is slidably connected to the top inside the insulating base 2, and sliding grooves 202 are opened on both sides of the outer wall of the insulating base 2. Multiple sliding ball heads 403 are provided on the top of the outer wall of the rotating base 4. An movable groove 501 is opened in the center inside the push card 5, and multiple limiting posts 502 are provided on both sides of the outer wall of the push card 5.
[0028] A movable spring terminal 6 is fixedly connected to one side of the interior of the insulating base 2. A first movable spring 601 and a second movable spring 602 are fixedly connected to the top of one side of the movable spring terminal 6. Movable contacts 603 are riveted to the top of the outer walls of the first movable spring 601 and the second movable spring 602. A stationary spring terminal 7 is fixedly connected to one side of the interior of the insulating base 2. A stationary spring 701 is fixedly connected to the top of the outer wall of the stationary spring terminal 7. A stationary contact 702 is riveted to the top of one side of the stationary spring 701.
[0029] Through the interlocking structure between the first moving spring 601 and the second moving spring 602, the heat dissipation capacity inside the device is improved to a certain extent while increasing the current carrying capacity. By setting rotating ball heads 402 on both sides of the outer wall of the rotating base 4, the moving contact 603 and the stationary contact 702, as well as the yoke 301 and the armature 401, can achieve precise and reliable rotational contact operation by simply sliding the push card 5, so as to achieve the effect of maintaining the continuity of the magnetic circuit. The inclined surface is opened on the outer wall of the armature 401 to ensure the tight fit between the armature 401 and the yoke 301, reduce magnetic leakage, and make fuller use of the magnetic circuit. Therefore, under the action of the yoke 301 and the armature 401, the circuit can be continuously connected or disconnected without continuously consuming electrical energy.
[0030] like Figure 3-8 As shown, the outer wall of one end of the rotating ball head 402 is connected through the center of the round hole 201, and the outer wall of the rotating ball head 402 is rotatably connected to the inner wall of the round hole 201. The movable groove 501 is roughly rectangular. Under the combined action of the rotating ball head 402 and the round hole 201, the rotating base 4 can drive the armature 401 to rotate smoothly inside the insulating base 2.
[0031] The outer wall of one end of the sliding ball head 403 is connected through to the inside of the movable groove 501, and the outer wall of the sliding ball head 403 is slidably connected to the inner wall of the movable groove 501. When the push card 5 moves, it can drive the sliding ball head 403 and the rotating base 4 to rotate through the movable groove 501. When the sliding ball head 403 slides up and down inside the movable groove 501, it will also be accompanied by a certain degree of rotation.
[0032] like Figure 6 As shown, one side of the outer wall of the armature 401 is tightly fitted to one side of the outer wall of the yoke 301, and a slope is provided on the corresponding side of the armature 401. The slope provided on the outer wall of the armature 401 makes the armature 401 and the yoke 301 fit more tightly.
[0033] like Figure 3-5 As shown, the sliding groove 202 is roughly rectangular in shape, and both sides of the inner wall of the sliding groove 202 are provided with arc-shaped surfaces. One end of the outer wall of the limiting post 502 is connected to one end of the inner wall of the sliding groove 202, and the outer wall of the limiting post 502 is slidably connected to one end of the inner wall of the sliding groove 202. Under the action of the sliding groove 202 and the limiting post 502, the push card 5 can slide smoothly along the inner wall of the sliding groove 202.
[0034] like Figure 3 , Figure 4 , Figure 6 and Figure 9 As shown, the top of the outer wall of the first moving spring 601 is bent 90° toward the coil frame 3. The head of the first moving spring 601 is bent 90° to support the push card 5, and together with the second moving spring 602, it limits the push card 5.
[0035] The top of the outer wall of the second moving spring 602 is bent 90° toward the stationary spring 701. The 90° bend of the head of the second moving spring 602 achieves the anti-dislodgement effect of pushing the card 5.
[0036] Working principle: Under the combined action of the rotating ball head 402 and the round hole 201, the rotating base 4 can drive the armature 401 to rotate smoothly inside the insulating base 2. The sliding ball head 403 and the rotating base 4 can be driven to rotate through the movable groove 501. When the sliding ball head 403 slides up and down inside the movable groove 501, it will also rotate to a certain extent. Through the inclined surface opened on the outer wall of the armature 401, the armature 401 and the yoke 301 are more closely fitted. Under the action of the sliding groove 202 and the limiting post 502, the push card 5 can slide smoothly along the inner wall of the sliding groove 202. The head of the first moving spring 601 is bent at 90°, which can support the push card 5 and together with the second moving spring 602, limit the push card 5. The head of the second moving spring 602 is bent at 90° to achieve the anti-disengagement effect of the push card 5.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-power magnetic latching relay, comprising a housing (1), characterized in that: An insulating base (2) is fixedly connected to the center of the inner shell (1), and a coil frame (3) is fixedly connected to one side of the inner shell (2). Multiple yokes (301) are fixedly connected to one side of the outer wall of the coil frame (3), and multiple copper-clad steel needles (302) are fixedly connected to one side of the inner wall of the coil frame (3). Circular holes (201) are provided on both sides of the inner wall of the insulating base (2), and a rotating base (4) is rotatably connected to the center of the inner shell (2). The rotating base (4) contains... Multiple armatures (401) are fixedly connected to both sides, and rotating ball heads (402) are provided on both sides of the outer wall of the rotating base (4). A push card (5) is slidably connected to the top of the inner part of the insulating base (2), and sliding grooves (202) are provided on both sides of the outer wall of the insulating base (2). Multiple sliding ball heads (403) are provided at the top of the outer wall of the rotating base (4). An active groove (501) is provided in the center of the inner part of the push card (5), and multiple limiting posts (502) are provided on both sides of the outer wall of the push card (5). A movable spring terminal (6) is fixedly connected to one side of the interior of the insulating base (2), and a first movable spring (601) and a second movable spring (602) are fixedly connected to the top of one side of the movable spring terminal (6). Movable contacts (603) are riveted to the top of the outer walls of the first movable spring (601) and the second movable spring (602). A stationary spring terminal (7) is fixedly connected to one side of the interior of the insulating base (2), and a stationary spring (701) is fixedly connected to the top of the outer wall of the stationary spring terminal (7). A stationary contact (702) is riveted to the top of one side of the stationary spring (701).
2. The high-power magnetic latching relay according to claim 1, characterized in that: The outer wall of one end of the rotating ball head (402) is connected through the center of the inner hole (201), and the outer wall of the rotating ball head (402) is rotatably connected to the inner wall of the inner hole (201). The movable groove (501) is roughly rectangular. The outer wall of one end of the sliding ball head (403) is connected through the inner wall of the movable groove (501), and the outer wall of the sliding ball head (403) is slidably connected to the inner wall of the movable groove (501).
3. A high-power magnetic latching relay according to claim 2, characterized in that: The outer wall of the armature (401) is closely fitted to the outer wall of the yoke (301), and a slope is provided on the corresponding side of the armature (401).
4. A high-power magnetic latching relay according to claim 3, characterized in that: The sliding groove (202) is generally rectangular, and both sides of the inner wall of the sliding groove (202) are provided with arc-shaped surfaces.
5. A high-power magnetic latching relay according to claim 1, characterized in that: One end of the outer wall of the limiting post (502) is connected through to one end of the inner wall of the sliding groove (202), and the outer wall of the limiting post (502) is slidably connected to one end of the inner wall of the sliding groove (202).
6. A high-power magnetic latching relay according to claim 5, characterized in that: The top of the outer wall of the first moving spring (601) is bent 90° toward the coil frame (3), and the top of the outer wall of the second moving spring (602) is bent 90° toward the stationary spring (701).