Relay

Abstract

The utility model relates to a relay. The relay comprises a contact assembly which comprises a first movable spring part, a second movable spring part, a first static spring part and a second static spring part, the first movable spring part is opposite to the first static spring part, and the second movable spring part is opposite to the second static spring part; the first pushing card is connected to the first movable spring part and is used for driving the first movable spring part to move towards or away from the first static spring part, so that the first movable spring part and the first static spring part are contacted or separated; and the second pushing card is connected to the second movable spring part and is used for driving the second movable spring part to move towards or away from the first static spring part, so that the second movable spring part is in contact with or separated from the second static spring part. According to the relay, the materials of the first pushing card and the second pushing card can be independently designed according to the temperature resistance requirements of the first movable spring part and the second movable spring part, so that the cost can be reduced, and the pushing cards can be prevented from being damaged due to over-high temperature of the movable spring parts.

Description

Technical Field

[0001] This application relates to the field of relay technology, and in particular to a relay. Background Technology

[0002] Relays typically consist of a moving spring and a stationary spring. The relay uses a coil assembly to drive the armature, which in turn moves the push plate, causing the moving spring to move closer to or further away from the stationary spring. This allows the moving contact on the moving spring to contact or separate from the stationary contact on the stationary spring, thus controlling the connection or disconnection of the corresponding external circuit. However, arcing can easily occur during the contact or separation of the moving and stationary springs, leading to increased temperature and affecting the relay's lifespan. Utility Model Content

[0003] Therefore, it is necessary to provide a relay that addresses the problem of temperature rise caused by arcing, which affects the service life of the relay.

[0004] A relay, comprising:

[0005] A contact assembly includes a first moving spring portion and a second moving spring portion electrically connected to each other, and a first stationary spring portion and a second stationary spring portion electrically connected to each other, wherein the first moving spring portion and the first stationary spring portion are opposite to each other, and the second moving spring portion and the second stationary spring portion are opposite to each other; and,

[0006] The pushing component includes a first pushing card and a second pushing card. The first pushing card is connected to the first movable spring portion and is used to drive the first movable spring portion to move toward or away from the first stationary spring portion, so that the first movable spring portion and the first stationary spring portion contact or separate. The second pushing card is connected to the second movable spring portion and is used to drive the second movable spring portion to move toward or away from the first stationary spring portion, so that the second movable spring portion contact or separate from the second stationary spring portion.

[0007] The aforementioned relay features two sets of opposing moving and stationary spring sections. The first and second moving spring sections are connected in parallel, as are the first and second stationary spring sections. This design helps reduce the contact impedance of the contact assembly and improves the impedance stability of the two sets of moving and stationary spring sections during contact, suppressing temperature rise and thus enhancing the relay's performance stability and lifespan. Furthermore, a first and second push-block are connected to the first and second moving spring sections respectively. The materials of the first and second push-blocks can be independently designed according to the temperature resistance requirements of the first and second moving spring sections. This reduces costs and prevents damage to the push-blocks due to excessive temperature of the moving spring sections, further extending the relay's lifespan.

[0008] In one embodiment, under the action of the first push card and the second push card, as the first moving spring portion and the second moving spring portion move toward the first stationary spring portion and the second stationary spring portion, the first moving spring portion and the first stationary spring portion contact the second moving spring portion and the second stationary spring portion before the second moving spring portion and the second stationary spring portion. As the first moving spring portion and the second moving spring portion move away from the first stationary spring portion and the second stationary spring portion, the second moving spring portion and the second stationary spring portion separate before the first moving spring portion and the second moving spring portion.

[0009] In one embodiment, the heat deformation temperature of the first push card is higher than that of the second push card.

[0010] In one embodiment, the relay further includes a base, a coil assembly, and an armature assembly. The coil assembly and the contact assembly are disposed on the base. The armature assembly is rotatably disposed on the base and is movably connected to the first push card and the second push card. The rotation of the armature assembly relative to the base can drive the first push card and the second push card to move along a second direction. The second direction is perpendicular to the thickness direction of the base and extends from the first moving spring portion to the first stationary spring portion.

[0011] In one embodiment, the contact assembly further includes a first movable contact disposed on the first movable spring portion, a second movable contact disposed on the second movable spring portion, a first stationary contact disposed on the first stationary spring portion, and a second stationary contact disposed on the second stationary spring portion. The first stationary contact and the second stationary contact are spaced apart in a first direction, and the first movable spring portion and the second movable spring portion are arranged side by side in the first direction. The first movable contact is opposite to the first stationary contact, and the second movable contact is opposite to the second stationary contact. The first direction is parallel to the thickness direction of the base.

[0012] In one embodiment, the second stationary spring portion passes through the base, the first stationary spring portion is disposed on the second stationary spring portion and connected in parallel with the second stationary spring portion, and the contact assembly further includes a moving spring base, the moving spring base passes through the base, and the first moving spring portion and the second moving spring portion are disposed in parallel on the moving spring base.

[0013] In one embodiment, a portion of the armature assembly is embedded within the first pusher and the second pusher, the rotation axis of the armature assembly relative to the base is parallel to the first direction, and the first pusher and the second pusher are arranged side by side in the first direction.

[0014] In one embodiment, the first push card and the second push card are fixed relative to each other, and the armature assembly is used to drive the first push card and the second push card to move synchronously.

[0015] In one embodiment, the mounting position of the first moving spring portion on the first push card is offset from the mounting position of the second moving spring portion on the second push card in the second direction.

[0016] In one embodiment, in the second direction, the distance between the first moving spring portion and the first stationary spring portion is less than the distance between the second moving spring portion and the second stationary spring portion.

[0017] In one embodiment, the first push card and the second push card are movable relative to each other in the second direction. The armature assembly has a mating portion that is embedded in the first push card and the second push card. The mating portion has a first mating surface facing the first stationary spring portion and a second mating surface facing away from the first stationary spring portion. In the initial state, the distance between the first mating surface and the first push card is less than the distance between the first mating surface and the second push card.

[0018] In one embodiment, in the initial state, the first mating surface abuts against the inner wall surface of the first push card and is spaced apart from the inner wall surface of the second push card.

[0019] In one embodiment, in the initial state, the distance between the second mating surface and the first push card is greater than the distance between the second mating surface and the second push card.

[0020] In one embodiment, in the initial state, the second mating surface abuts against the inner wall surface of the second push card and is spaced apart from the inner wall surface of the first push card.

[0021] In one embodiment, in the initial state, the first moving spring portion and the second moving spring portion are flush in the second direction. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the relay structure in some embodiments.

[0023] Figure 2 This is a schematic diagram of the relay structure from another angle in some embodiments.

[0024] Figure 3 This is a schematic diagram of the armature assembly, the push assembly, and the moving spring in some embodiments.

[0025] Figure 4 for Figure 3 A schematic diagram of the component from another angle.

[0026] Figure 5 This is a schematic diagram of the relay on the actuating component side in some embodiments.

[0027] Figure 6 This is a schematic diagram of the structure of the relay on the side of the base facing the coil assembly in some embodiments.

[0028] Figure 7 for Figure 6 The diagram shows a cross-sectional view of the relay along the AA direction.

[0029] Figure 8 for Figure 7 A magnified view of the circular frame area shown.

[0030] Figure 9 This is a schematic diagram of the structure of the driving component in some embodiments.

[0031] Figure 10 for Figure 9 The diagram shows an exploded view of the propulsion component.

[0032] Figure 11 This is a schematic diagram of the structure of the driving component in some other embodiments.

[0033] Figure 12 for Figure 11 The diagram shows the structure of the push assembly during the assembly process.

[0034] 10. Relay; 11. Base; 12. First moving spring portion; 121. First moving contact; 13. Second moving spring portion; 131. Second moving contact; 14. Moving spring base; 15. First stationary spring portion; 151. First stationary contact; 16. Second stationary spring portion; 161. Second stationary contact; 17. Coil assembly; 18. Armature assembly; 181. Main body; 182. Mating part; 1821. First mating surface; 1822. Second mating surface; 19. Push assembly; 191. First push clip; 1911. First groove; 1912. First guide rail structure; 1913. Hanging rod; 192. Second push clip; 1921. Second groove; 1922. Second guide rail structure; 1923. Snap-fit ​​structure; 21. First direction; 22. Second direction; 23. Third direction. Detailed Implementation

[0035] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0036] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0037] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0038] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0039] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0040] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0041] Please see Figure 1 and Figure 2 As shown, Figure 1 This is a schematic diagram of the structure of relay 10 in some embodiments. Figure 2 This is a schematic diagram of the relay 10 from another angle in some embodiments. The relay 10 provided in this application can be used to control the on / off state of any applicable external circuit. In some embodiments, the relay 10 includes a base 11, a contact assembly, and an electromagnetic system. The contact assembly is disposed on the base 11 and includes a first moving spring portion 12, a second moving spring portion 13, a first stationary spring portion 15, and a second stationary spring portion 16. The first moving spring portion 12 and the second moving spring portion 13 are electrically connected to each other, for example, in parallel. The first stationary spring portion 15 and the second stationary spring portion 16 are also electrically connected to each other, for example, in parallel. The first moving spring portion 12 has a first moving contact 121, the second moving spring portion 13 has a second moving contact 131, the first stationary spring portion 15 has a first stationary contact 151, and the second stationary spring portion 16 has a second stationary contact 161. The first moving contact 121 of the first moving spring portion 12 is opposite to the first stationary contact 151 of the first stationary spring portion 15, and the second moving contact 131 of the second moving spring portion 13 is opposite to the second stationary contact 161 of the second stationary spring portion 16.

[0042] The electromagnetic system is mounted on the base 11 and can drive the first moving spring portion 12 and the second moving spring portion 13 to move closer to or further away from the first stationary spring portion 15 and the second stationary spring portion 16, so that the first moving contact 121 of the first moving spring portion 12 and the first stationary contact 151 of the first stationary spring portion 15 come into contact, and the second moving contact 131 of the second moving spring portion 13 and the second stationary contact 161 of the second stationary spring portion 16 come into contact, thereby connecting the external circuit, or separating the first moving contact 121 of the first moving spring portion 12 and the first stationary contact 151 of the first stationary spring portion 15, and separating the second moving contact 131 of the second moving spring portion 13 and the second stationary contact 161 of the second stationary spring portion 16, thereby disconnecting the external circuit.

[0043] In some embodiments, the contact assembly further includes a movable spring base 14, which passes through a base 11. A first movable spring portion 12 and a second movable spring portion 13 are both disposed on the movable spring base 14 and electrically connected to it. The first movable spring portion 12 and the second movable spring portion 13 are connected in parallel. The portion of the movable spring base 14 that passes through the base 11 to the side facing away from the first movable spring portion 12 and the second movable spring portion 13 is used for electrical connection with an external circuit. A second stationary spring portion 16 passes through the base 11. A first stationary spring portion 15 is fixedly disposed on the second stationary spring portion 16 and connected in parallel with it. The portion of the second stationary spring portion 16 that passes through the base 11 to the side facing away from the first stationary spring portion 15 is used for electrical connection with an external circuit.

[0044] Combination Figure 3 and Figure 4 As shown, in some embodiments, the electromagnetic system includes a coil assembly 17, a yoke, and an armature assembly 18. The relay 10 also includes a push assembly 19. The coil assembly 17 is disposed on the base 11. The yoke passes through the coil assembly 17 and is used to conduct the magnetic field generated by the coil assembly 17. The armature assembly 18 is rotatably disposed on the base 11. The push assembly 19 is movably connected to the armature assembly 18. The ends of the first moving spring portion 12 and the second moving spring portion 13 away from the moving spring base 14 are both connected to the push assembly 19. When the direction of the current in the coil of the coil assembly 17 changes, the coil assembly 17 can drive the armature assembly 18 to rotate relative to the base 11 by means of electromagnetic force. The rotation of the armature assembly 18 relative to the base 11 can cause the push assembly 19 to drive the first moving spring portion 12 and the second moving spring portion 13 to move towards or away from the first stationary spring portion 15 and the second stationary spring portion 16.

[0045] It should be noted that the naming of the base 11 in this application does not imply a limitation on the structure and location of the base 11. In the relay 10, the location of the base 11 is not limited, and the base 11 may include, but is not limited to, a base structure, an upper shell structure, or an outer shell structure.

[0046] Furthermore, in some embodiments, the pushing component includes a first pushing card 191 and a second pushing card 192. The first pushing card 191 is connected to the first moving spring portion 12, and the second pushing card 192 is connected to the second moving spring portion 13. When the armature assembly 18 rotates relative to the base 11, it can drive the first pushing card 191 and the second pushing card 192 to move, thereby causing the first pushing card 191 to drive the first moving spring portion 12 to move closer to or away from the first stationary spring portion 15 until the first moving spring portion 12 and the first stationary spring portion 15 come into contact or separate, and causing the second pushing card 192 to drive the second moving spring portion 13 to move closer to or away from the second stationary spring portion 16 until the second moving spring portion 13 comes into contact or separates from the second stationary spring portion 16.

[0047] The aforementioned relay 10 is equipped with two sets of opposing moving spring sections and stationary spring sections. The first moving spring section 12 and the second moving spring section 13 are connected in parallel, and the first stationary spring section 15 and the second stationary spring section 16 are connected in parallel. This helps to reduce the contact resistance of the contact assembly and also improves the impedance stability when the two sets of moving spring sections and stationary spring sections are in contact, suppressing temperature rise and thus improving the performance stability and service life of the relay 10. In addition, a first push card 191 and a second push card 192 are respectively connected to the first moving spring section 12 and the second moving spring section 13. The materials of the first push card 191 and the second push card 192 can be independently designed according to the temperature resistance requirements of the first moving spring section 12 and the second moving spring section 13. This helps to reduce costs and prevent the push cards from being damaged due to excessive temperature of the moving spring section, thus further extending the service life of the relay 10.

[0048] Furthermore, in some embodiments, during the process of the electromagnetic system driving the first moving spring portion 12 and the second moving spring portion 13 towards the first stationary spring portion 15 and the second stationary spring portion 16 until the first moving spring portion 12 and the first stationary spring portion 15 contact, and the second moving spring portion 13 and the second stationary spring portion 16 contact, the first moving spring portion 12 and the first stationary spring portion 15 contact before the second moving spring portion 13 and the second stationary spring portion 16. That is, when the first moving spring portion 12 and the first stationary spring portion 15 separate, and the second moving spring portion 13 and the second stationary spring portion 16 separate, during the process of the electromagnetic system driving the first moving spring portion 12 and the second moving spring portion 13 towards the first stationary spring portion 15 and the second stationary spring portion 16, the first moving spring portion 12 and the first stationary spring portion 15 contact first, and then during the process of the electromagnetic system continuing to drive the first moving spring portion 12 and the second moving spring portion 13 to move, the second moving spring portion 13 contacts the second stationary spring portion 16. In other words, the overtravel of the first moving spring portion 12 and the first stationary spring portion 15 is greater than the overtravel of the second moving spring portion 13 and the second stationary spring portion 16.

[0049] During the process of the electromagnetic system driving the first moving spring portion 12 and the second moving spring portion 13 to move away from the first stationary spring portion 15 and the second stationary spring portion 16 until the first moving spring portion 12 and the first stationary spring portion 15 separate, and the second moving spring portion 13 and the second stationary spring portion 16 separate, the second moving spring portion 13 and the second stationary spring portion 16 separate before the first moving spring portion 12 and the first stationary spring portion 15. That is to say, when the first moving spring portion 12 and the first stationary spring portion 15 are in contact, and the second moving spring portion 13 and the second stationary spring portion 16 are in contact, during the process of the electromagnetic system driving the first moving spring portion 12 and the second moving spring portion 13 to move away from the first stationary spring portion 15 and the second stationary spring portion 16, the second moving spring portion 13 and the second stationary spring portion 16 will separate first, and then during the process of the electromagnetic system continuing to drive the first moving spring portion 12 and the second moving spring portion 13 to move, the first moving spring portion 12 and the second stationary spring portion 16 will separate.

[0050] In the aforementioned relay 10, the first moving spring portion 12 and the first stationary spring portion 15 make contact before the second moving spring portion 13 and the second stationary spring portion 16, and the second moving spring portion 13 and the second stationary spring portion 16 separate before the first stationary spring portion 15. This allows the second moving spring portion 13 and the second stationary spring portion 16 to primarily function as current carriers in the circuit, while the first moving spring portion 12 and the first stationary spring portion 15 can withstand arcing erosion. The parallel connection of the first moving spring portion 12 and the second moving spring portion 13, as well as the parallel connection of the first stationary spring portion 15 and the second stationary spring portion 16, reduces the initial contact resistance of the contact assembly. The separate contact and separation of the two sets of moving and stationary spring portions ensures that only one set of moving and stationary spring portions contacts or separates at a time, improving the stability of the contact resistance of the contact assembly during contact or separation. This, in turn, helps suppress temperature rise and improves the performance stability and service life of the relay 10.

[0051] It is understandable that the first moving spring portion 12 and the first stationary spring portion 15, as the arc-burning erosion ends, tend to have temperatures significantly higher than the second moving spring portion 13 and the second stationary spring portion 16 during the arc-burning erosion process. Therefore, by configuring the push assembly 19 as two push cards connected to the first moving spring portion 12 and the second moving spring portion 13 respectively, the first push card 191 can be made of a material with stronger temperature resistance than the second push card 192, for example, the heat distortion temperature of the first push card 191 is higher than that of the second push card 192, depending on the different temperature requirements of the first moving spring portion 12 and the second moving spring portion 13. This satisfies the temperature resistance requirements of the first moving spring portion 12 while also reducing the overall material cost of the push assembly 19, thus balancing performance reliability and low cost. The specific materials of the first push card 191 and the second push card 192 are not limited; for example, any suitable plastic material with different heat distortion temperatures can be used, and the design can be tailored to the temperature resistance requirements of the first moving spring portion 12 and the second moving spring portion 13.

[0052] In some embodiments, the first stationary contact 151 and the second stationary contact 161 are spaced apart in a first direction 21 parallel to the thickness direction of the base 11. The first moving spring portion 12 and the second moving spring portion 13 are arranged side by side in the first direction 21. One end of the first moving spring portion 12 and the second moving spring portion 13 in a third direction 23 perpendicular to the first direction 21 is connected to the moving spring base 14, and the other end is connected to the pushing assembly 19. The first moving spring portion 12 and the first stationary spring portion 15 are spaced apart in sequence in a second direction 22 perpendicular to the first direction 21 and the third direction 23. The second moving spring portion 13 and the second stationary spring portion 16 are spaced apart in sequence in the second direction 22. The pushing assembly 19 can move along the second direction 22 to drive the first moving spring portion 12 and the second moving spring portion 13 to move along the second direction 22 toward or away from the first stationary spring portion 15 and the second stationary spring portion 16. Therefore, the layout of the first moving spring part 12, the second moving spring part 13 and the push assembly 19 can be reasonably designed, which is beneficial to the assembly of the first moving spring part 12 and the second moving spring part 13 on the push assembly 19. At the same time, it can also avoid the interference between the two moving spring parts or the two stationary spring parts during movement, thereby improving the performance stability of the relay 10.

[0053] Combination Figure 5As shown, in some embodiments, the pushing component 19 is provided with a first groove 1911 and a second groove 1921. The first groove 1911 and the second groove 1921 are respectively provided on the first pushing clip 191 and the second pushing clip 192. The first groove 1911 and the second groove 1921 are spaced apart in the first direction 21. The ends of the first moving spring portion 12 and the second moving spring portion 13 are respectively provided in the first groove 1911 and the second groove 1921. The ends of the first moving spring portion 12 and the second moving spring portion 13 can be inserted into the first groove 1911 and the second groove 1921 and fixed to the pushing component 19 by any applicable process such as welding, gluing, riveting, or bending.

[0054] In some embodiments, the armature assembly 18 includes a main body 181, a magnet disposed within the main body 181, and a mating part 182 connected to the main body 181. The main body 181 and the mating part 182 may be integrally molded from materials such as plastic. The main body 181 is rotatably disposed on the base 11, and the rotation axis of the main body 181 relative to the base 11 is parallel to the thickness direction (first direction 21) of the base 11. The mating part 182 is embedded in the push assembly 19, for example, the two parts of the mating part 182 in the first direction 21 are respectively embedded in the first push clip 191 and the second push clip 192. The coil assembly 17 can drive the main body 181 to rotate relative to the base 11 by means of the electromagnetic force between itself and the magnet within the armature assembly 18, thereby enabling the mating part 182 to drive the first push clip 191 and the second push clip 192 to move along the second direction 22.

[0055] In the relay 10 provided in this application, there are no limitations on the means by which the overtravel of the first moving spring portion 12 and the first stationary spring portion 15 is greater than that of the second moving spring portion 13 and the second stationary spring portion 16, as long as the first moving spring portion 12 and the first stationary spring portion 15 can contact the second moving spring portion 13 and the second stationary spring portion 16 before the second moving spring portion 13 and the second stationary spring portion 16 can separate from the first moving spring portion 12 and the first stationary spring portion 15.

[0056] refer to Figure 5 As shown, in some embodiments, the pushing assembly 19 includes a first pushing clip 191 and a second pushing clip 192 arranged side by side in a first direction 21. The first pushing clip 191 and the second pushing clip 192 are fixed relative to each other, and the mounting positions of the first moving spring portion 12 on the first pushing clip 191 and the second moving spring portion 13 on the second pushing clip 192 are offset in the second direction 22. The mating portion 182 is embedded in the first pushing clip 191 and the second pushing clip 192, and the rotation of the armature assembly 18 relative to the base 11 can drive the first pushing clip 191 and the second pushing clip 192 to move synchronously along the second direction 22, thereby driving the first moving spring portion 12 and the second moving spring portion 13 to move synchronously relative to the first stationary spring portion 15 and the second stationary spring portion 16.

[0057] In some embodiments, at least a portion of the first groove 1911 and the second groove 1921 are misaligned in the second direction 22, such that the mounting positions of the first moving spring portion 12 and the second moving spring portion 13 on the actuating assembly 19 are misaligned. Thus, when the first stationary spring portion 15 and the second stationary spring portion 16 are flush in the second direction 22, the misalignment of the mounting positions of the first moving spring portion 12 and the second moving spring portion 13 on the actuating assembly 19 in the second direction 22 allows the distances between the first moving spring portion 12 and the first stationary spring portion 15, and the distances between the second moving spring portion 13 and the second stationary spring portion 16, to be unequal. For example, in the second direction 22, the distance between the first moving spring portion 12 and the first stationary spring portion 15 is less than the distance between the second moving spring portion 13 and the second stationary spring portion 16, so that when the pushing assembly 19 synchronously drives the first moving spring portion 12 and the second stationary spring portion 16 to move, the overtravel of the first moving spring portion 12 and the first stationary spring portion 15 is greater than the overtravel of the second moving spring portion 13 and the second stationary spring portion 16, and the contact and separation sequences of the two sets of moving spring portions and stationary spring portions are staggered.

[0058] Please see Figure 6 , Figure 7 and Figure 8 As shown, in some embodiments, when the pushing assembly 19 is provided with a first pushing card 191 and a second pushing card 192 arranged side by side in the first direction 21, the first pushing card 191 and the second pushing card 192 can move relative to each other along the second direction 22. Thus, in the initial state, the mounting positions of the first moving spring portion 12 on the first pushing card 191 and the second moving spring portion 13 on the second pushing card 192 can be aligned with each other in the second direction 22. The armature assembly 18 drives the first pushing card 191 and the second pushing card 192 to move asynchronously, achieving the effect of the first moving spring portion 12 and the first stationary spring portion 15 first contacting and then separating relative to the second moving spring portion 13 and the second stationary spring portion 16. The initial state can be the state of the relay 10 when the first moving spring portion 12 is separated from the first stationary spring portion 15, the second moving spring portion 13 is separated from the second stationary spring portion 16, and the coil is not energized.

[0059] Furthermore, combined Figure 8 and Figure 9As shown, the mating part 182 has a first mating surface 1821 and a second mating surface 1822 disposed opposite to each other in the second direction 22. The first mating surface 1821 is disposed facing the first stationary spring portion 15, and the second mating surface 1822 is disposed away from the first stationary spring portion 15. The first mating surface 1821 and the second mating surface 1822 can both be located on the portion of the mating part 182 embedded in the push assembly 19. When the armature assembly 18 moves relative to the base 11, the mating part 182 can abut against the inner wall surface of the first push clip 191 and the second push clip 192 through the first mating surface 1821, thereby driving the push assembly 19 to move toward the first stationary spring portion 15, thereby driving the first moving spring portion 12 and the second moving spring portion 13 to move toward the first stationary spring portion 15 and the second stationary spring portion 16. The mating part 182 can abut against the first push card 191 and the second push card 192 through the second mating surface 1822, so as to drive the push assembly 19 to move away from the first stationary spring part 15, thereby driving the first moving spring part 12 and the second moving spring part 13 to move away from the first stationary spring part 15 and the second stationary spring part 16.

[0060] In some embodiments, in the initial state, the distance between the first mating surface 1821 and the first push card 191 is less than the distance between the first mating surface 1821 and the second push card 192. Therefore, when the armature assembly 18 moves relative to the base 11, causing the mating portion 182 to move along the second direction 22 towards the first stationary spring portion 15, the mating portion 182 will first contact the inner wall surface of the first push card 191 and drive the first push card 191 to move the first moving spring portion 12 towards the first stationary spring portion 15. Then, it will contact the inner wall surface of the second push card 192 and drive the second push card 192 to move the second moving spring portion 13 towards the second stationary spring portion 16. This results in the first moving spring portion 12 and the first stationary spring portion 15 contacting first, followed by the second moving spring portion 13 and the second stationary spring portion 16.

[0061] For example, in some embodiments, in the initial state, the first mating surface 1821 abuts against the inner wall surface of the first push card 191 and is spaced apart from the inner wall surface of the second push card 192. (See reference) Figure 8 As shown, the portion of the first mating surface 1821 opposite to the first push card 191 can protrude towards the side where the first stationary spring portion 15 is located, relative to the portion of the first mating surface 1821 opposite to the second push card 192, and abut against the inner wall surface of the first push card 191, so that the inner wall surfaces of the first mating surface 1821 and the second push card 192 are spaced apart. Therefore, while controlling the different overtravels of the first moving spring portion 12 and the second moving spring portion 13, it also helps to improve the assembly stability of the mating portion 182 and the first push card 191, and improves the structural reliability of the relay 10.

[0062] In some embodiments, in the initial state, the distance between the second mating surface 1822 and the first push card 191 is greater than the distance between the second mating surface 1822 and the second push card 192. It is understood that when the push assembly 19, driven by the armature assembly 18, causes the first moving spring portion 12 to contact the first stationary spring portion 15, and the second moving spring portion 13 to contact the second stationary spring portion 16, the first mating surface 1821 contacts the inner wall surfaces of both the first push card 191 and the second push card 192. Since in the initial state, the distance between the second mating surface 1822 and the first push card 191 is greater than the distance between the second mating surface 1822 and the second push card 192, when the first mating surface 1821 contacts the inner wall surfaces of both the first push card 191 and the second push card 192, the distance between the second mating surface 1822 and the inner wall surface of the first push card 191 is greater than the distance between the second mating surface 1822 and the inner wall surface of the second push card 192. Therefore, when the mating part 182 moves away from the first stationary spring part 15 under the drive of the main body part 181, the second mating surface 1822 will first contact the inner wall surface of the second push card 192 and drive the second push card 192 to drive the second moving spring part 13 to move away from the second stationary spring part 16, and then contact the inner wall surface of the first push card 191 to drive the first push card 191 to drive the first moving spring part 12 to move away from the first stationary spring part 15, thereby achieving the effect of the second moving spring part 13 and the second stationary spring part 16 separating before the first moving spring part 12 and the first stationary spring part 15.

[0063] refer to Figure 8As shown, in some embodiments, in the initial state, the second mating surface 1822 abuts against the inner wall surface of the second push card 192 and is spaced apart from the inner wall surface of the first push card 191. For example, the portion of the second mating surface 1822 opposite to the second push card 192 is recessed with a groove so that the second mating surface 1822 and the inner wall surface of the second push card 192 are spaced apart in the second direction 22. When the mating part 182 moves toward the direction closer to the first stationary spring portion 15 until the first mating surface 1821 abuts against the inner wall surfaces of both the first push card 191 and the second push card 192, the relative position of the mating part 182 and the first push card 191 remains unchanged, while the relative position of the mating part 182 and the second push card 192 changes, which is equivalent to the mating part 182 moving a certain distance relative to the second push card 192 toward the direction closer to the first stationary spring portion 15. Therefore, when the first moving spring portion 12 and the first stationary spring portion 15 come into contact, and the second moving spring portion 13 and the second stationary spring portion 16 come into contact, the distance between the second mating surface 1822 and the first push card 191 is greater than the distance between the second mating surface 1822 and the second push card 192, thereby achieving the effect of separating the second moving spring portion 13 and the second stationary spring portion 16. At the same time, it can also improve the stability and reliability of the structural fit between the mating part 182, the first push card 191 and the second push card 192 in the initial state.

[0064] Understandably, traditional methods for controlling the overtravel of the moving spring assembly and the stationary spring assembly usually involve using contacts with different cap heights or controlling the different push-pull drop differences of the two push clips. Traditional setups involve assembly tolerances and dimensional variations of multiple parts, which can easily lead to large variances and affect the accuracy and reliability of the relay. However, the relay 10 provided in this application controls the different installation positions of the first moving spring part 12 and the second moving spring part 13 in the second direction 22, or controls the different distances between the two sides of the mating part 182 and the first push clip 191 and the second push clip 192. This involves fewer changes in parts, simplifies assembly, reduces manufacturing costs, and helps improve the performance and reliability of the relay 10.

[0065] When the pushing component 19 is provided with a first pushing card 191 and a second pushing card 192, the first pushing card 191 and the second pushing card 192 can be fixedly connected to be relatively fixed, or slidably connected to be able to move relative to each other in the second direction 22. The connection method between the first pushing card 191 and the second pushing card 192 is not limited, and can be combined with... Figure 9 and Figure 10As shown, in some embodiments, the first push card 191 and the second push card 192 are assembled by a guide rail type insertion method. For example, the first push card 191 is provided with a plurality of first guide rail structures 1912 arranged sequentially and spaced apart along the second direction 22 near the edge of the second push card 192, and the edge of the second push card 192 is provided with a plurality of second guide rail structures 1922 arranged sequentially and spaced apart along the second direction 22. The end of the first guide rail structure 1912 protrudes towards the side where the second guide rail structure 1922 is located in the third direction 23. The end of the second guide rail structure 1922 protrudes towards the side where the first guide rail structure 1912 is located in the third direction 23. The end of the first guide rail structure 1912 abuts against the second guide rail structure 1922 and is located on the side of the end of the second guide rail structure 1922 facing the second push card 192. The end of the second guide rail structure 1922 abuts against the first guide rail structure 1912 and is located on the side of the first guide rail structure 1912 facing the first push card 191, so that the first push card 191 and the second push card 192 are inserted through the guide rails of the first guide rail structure 1912 and the second guide rail structure 1922.

[0066] It should be noted that when the first push card 191 and the second push card 192 are connected by a guide rail type insertion method, the first push card 191 and the second push card 192 can be relatively fixed, for example, through an abutment structure in the second direction 22 or by any applicable method such as adhesive, threaded connection, or snap-fit. The guide rail type insertion method simplifies the assembly process and improves structural reliability. Of course, the first guide rail structure 1912 and the second guide rail structure 1922 can also have relative sliding strokes in the second direction 22, allowing the first push card 191 and the second push card 192 to slide relative to each other in the second direction 22. Specifically, this can be adapted to the different overtravel methods used in the relay 10 to control the first moving spring part 12 and the second moving spring part 13.

[0067] Please see Figure 11 and Figure 12As shown, in some embodiments, the first push card 191 and the second push card 192 are assembled using a hook-and-loop fastener method. For example, the first push card 191 is provided with a plurality of hanging rods 1913 arranged at intervals along the second direction 22, and the second push card 192 extends with a plurality of fastening structures 1923 arranged at intervals along the second direction 22. The fastening structures 1923 are fastened to the hanging rods 1913 in a corresponding manner, so that the first push card 191 and the second push card 192 are connected by a hook-and-loop fastener. It should be noted that when the first push card 191 and the second push card 192 are connected by a hook-and-loop fastener method, the size of the hanging rods 1913 in the second direction 22 can be approximately adapted to the size of the fastening structures 1923 in the second direction 22, so that the two sides of the fastening structures 1923 in the second direction 22 are limited by the first push card 191, so that the first push card 191 and the second push card 192 are relatively fixed. In other embodiments, the size of the hanging rod 1913 in the second direction 22 may also be larger than the size of the fastening structure 1923 in the second direction 22, so that the fastening structure 1923 can move along the second direction 22 on the hanging rod 1913, thereby enabling the first push card 191 and the second push card 192 to move relative to each other in the second direction 22. Specifically, the design can be adapted according to the different overtravel methods of the first moving spring part 12 and the second moving spring part 13 in the relay 10.

[0068] In some embodiments, before assembling the first moving spring portion 12 and the second moving spring portion 13 onto the push assembly 19, the first moving spring portion 12 may contact the first stationary spring portion 15, and the second moving spring portion 13 may contact the second stationary spring portion 16. Then, one end of the first moving spring portion 12 and the second moving spring portion 13 may be deformed away from the first stationary spring portion 15 and the second stationary spring portion 16 before being assembled onto the push assembly 19. This arrangement, through advance alignment, helps improve the accuracy and reliability of the contact between the moving spring portion and the stationary spring portion after assembly. It also prevents foreign objects from falling and contaminating the contacts during the trial production stage. Furthermore, it allows the armature assembly 18 to push the push assembly 19 later, and the push assembly 19 to apply a reaction force to the armature assembly 18 later, avoiding the weak area of ​​the electromagnetic force of the armature assembly 18 and improving the performance reliability of the relay 10.

[0069] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0070] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A relay, characterized in that, include: The contact assembly includes a first moving spring portion and a second moving spring portion that are electrically connected to each other, and a first stationary spring portion and a second stationary spring portion that are connected in parallel, wherein the first moving spring portion and the first stationary spring portion are opposite to each other, and the second moving spring portion and the second stationary spring portion are opposite to each other. and, The pushing component includes a first pushing card and a second pushing card. The first pushing card is connected to the first movable spring portion and is used to drive the first movable spring portion to move toward or away from the first stationary spring portion, so that the first movable spring portion and the first stationary spring portion contact or separate. The second pushing card is connected to the second movable spring portion and is used to drive the second movable spring portion to move toward or away from the first stationary spring portion, so that the second movable spring portion contact or separate from the second stationary spring portion.

2. The relay according to claim 1, characterized in that, Driven by the first and second push cards, as the first and second moving spring portions move toward the first and second stationary spring portions, the first moving spring portions and the first stationary spring portions contact each other before the second moving spring portions and the second stationary spring portions. As the first and second moving spring portions move away from the first and second stationary spring portions, the second moving spring portions and the second stationary spring portions separate from the first moving spring portions and the second moving spring portions.

3. The relay according to claim 2, characterized in that, The heat distortion temperature of the first push card is higher than that of the second push card.

4. The relay according to claim 1, characterized in that, The relay also includes a base, a coil assembly, and an armature assembly. The coil assembly and the contact assembly are disposed on the base. The armature assembly is rotatably disposed on the base. The armature assembly is movably connected to the first push card and the second push card. The rotation of the armature assembly relative to the base can drive the first push card and the second push card to move along a second direction. The second direction is perpendicular to the thickness direction of the base and points from the first moving spring portion to the first stationary spring portion.

5. The relay according to claim 4, characterized in that, The contact assembly further includes a first movable contact on the first movable spring portion, a second movable contact on the second movable spring portion, a first stationary contact on the first stationary spring portion, and a second stationary contact on the second stationary spring portion. The first stationary contact and the second stationary contact are spaced apart in a first direction. The first movable spring portion and the second movable spring portion are arranged side by side in the first direction. The first movable contact is opposite to the first stationary contact, and the second movable contact is opposite to the second stationary contact. The first direction is parallel to the thickness direction of the base.

6. The relay according to claim 4, characterized in that, The second stationary spring portion passes through the base, the first stationary spring portion is disposed on the second stationary spring portion and connected in parallel with the second stationary spring portion, the contact assembly also includes a moving spring base, the moving spring base passes through the base, and the first moving spring portion and the second moving spring portion are disposed in parallel on the moving spring base.

7. The relay according to claim 5, characterized in that, The armature assembly is partially embedded in the first pusher and the second pusher, and the rotation axis of the armature assembly relative to the base is parallel to the first direction. The first pusher and the second pusher are arranged side by side in the first direction.

8. The relay according to claim 7, characterized in that, The first pusher and the second pusher are fixed relative to each other, and the armature assembly is used to drive the first pusher and the second pusher to move synchronously.

9. The relay according to claim 8, characterized in that, The mounting position of the first moving spring portion on the first push card is offset from the mounting position of the second moving spring portion on the second push card in the second direction.

10. The relay according to claim 9, characterized in that, In the second direction, the distance between the first moving spring portion and the first stationary spring portion is less than the distance between the second moving spring portion and the second stationary spring portion.

11. The relay according to claim 7, characterized in that, The first pusher and the second pusher are capable of moving relative to each other in the second direction. The armature assembly has a mating portion that is embedded in the first pusher and the second pusher. The mating portion has a first mating surface facing the first stationary spring portion and a second mating surface facing away from the first stationary spring portion. In the initial state, the distance between the first mating surface and the first pusher is less than the distance between the first mating surface and the second pusher.

12. The relay according to claim 11, characterized in that, In the initial state, the first mating surface abuts against the inner wall surface of the first push card and is spaced apart from the inner wall surface of the second push card.

13. The relay according to claim 11, characterized in that, In the initial state, the distance between the second mating surface and the first push card is greater than the distance between the second mating surface and the second push card.

14. The relay according to claim 13, characterized in that, In the initial state, the second mating surface abuts against the inner wall surface of the second push card and is spaced apart from the inner wall surface of the first push card.

15. The relay according to claim 11, characterized in that, In the initial state, the first moving spring portion and the second moving spring portion are flush with each other in the second direction.

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