Full-automatic double-end high-speed terminal machine with crimping structure
By introducing a base plate, terminal crimping platform, crimping seat, and finished product box into the fully automatic double-head high-speed terminal crimping machine, and combining the coordinated work of electric grippers and cylinders, the problem of operational gaps during cable transfer is solved, terminal crimping efficiency and production efficiency are improved, and a more efficient cable processing flow is achieved.
Patent Information
- Application Number
- CN202423296351.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing fully automatic double-head high-speed terminal crimping machines have operational gaps during cable transfer, resulting in low production efficiency and high requirements for automation equipment, failing to fully utilize the crimping efficiency of the terminal crimping machine.
The system employs a base plate, terminal crimping platform, crimping seat, and finished product box, combined with the coordinated operation of electric grippers and cylinders to achieve efficient cable conveying, cutting, and terminal crimping. The terminal crimping efficiency is improved by using a double-headed cylinder and an electric telescopic rod, and the finished product processing efficiency is improved by using an automated unloading device.
It improves terminal crimping efficiency, reduces downtime, increases production efficiency, and lowers the requirements for automation equipment, thus achieving a more efficient cable handling process.
Smart Images

Figure CN223898790U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to automatic double -end high -speed terminal machine technical field, especially relates to a kind of automatic double -end high -speed terminal machine with crimping structure. BACKGROUND
[0002] Automatic double-end high-speed terminal machine is a kind of high-efficiency wire processing equipment, can be carried out terminal crimping operation at the both ends of wire, greatly improves production efficiency.Automatic double-end high-speed terminal machine in production, its feeding, cutting and terminal crimping are all realized by automation equipment, and in the crimping process, most of the common automatic double-end high-speed terminal machine is through single electric clamp jaw to clamp cable, then moves electric clamp jaw by moving part to control, so that cable is transferred to crimping process, and there is operation gap during the transfer of electric clamp jaw, and there is time interval in high-efficiency terminal crimping, and the efficiency is guaranteed by the start-stop control of overall automation equipment, which is not conducive to the improvement of production efficiency, and the requirement for automation equipment is higher, and the crimping efficiency of terminal machine for cable terminal cannot be fully played.
[0003] As described above, the clamping and transfer of single electric clamp jaw have the problem of operation gap, so a new structure is needed to solve the above technical problems. UTILITY MODEL CONTENTS
[0004] In view of the deficiencies in the prior art, the utility model aims to provide an automatic double-end high-speed terminal machine with crimping structure to solve the problems in the background art.
[0005] The utility model realizes the following technical scheme: an automatic double-end high-speed terminal machine with crimping structure, comprising: a base plate, a terminal crimping upper table, a crimping seat and a finished product box, a cable guide table is arranged at the right end of the upper side of the base plate, a cable cutting table for assisting cable cutting is arranged at the left side of the cable guide table, a group of terminal crimping lower tables are arranged at the front and rear sides of the cable cutting table, a group of terminal crimping upper tables are arranged at the left and right sides of the terminal crimping lower tables, a terminal guide groove is formed in the side surface of the terminal crimping upper table close to the terminal crimping lower table, a terminal mold is arranged in the inner side of the terminal guide groove, a crimping seat for terminal crimping is arranged above the terminal mold, a crimping electric telescopic rod is arranged above the crimping seat, a discharging groove is formed in the left end of the upper surface of the base plate, and a finished product box for placing finished products is arranged in the inner side of the discharging groove.
[0006] As a preferred embodiment, the left side surface of the crimping seat and the terminal crimping lower table is provided with a crimping groove, and two groups of terminal guide pipes matched with the two groups of terminal crimping upper tables are arranged at the front and rear sides of the cable cutting table.
[0007] The terminal mold passes through the inside of the terminal guide pipe, and double-head air cylinders are arranged between the left and right two groups of terminal crimping upper tables, which can realize the approaching operation of the two-end terminal crimping upper table and the terminal crimping lower table through the double-head air cylinders.
[0008] As a preferred embodiment, a cable cutting seat is arranged above the cable cutting table, and a cable cutting groove is arranged on the upper surface of the cable cutting table;
[0009] A cable cutting knife matched with the cable cutting groove is arranged below the cable cutting seat, and a cable cutting air cylinder for driving the cable cutting seat to move up and down is arranged above the cable cutting seat, so that the cable cutting knife can cut the cable through the cable cutting air cylinder.
[0010] As a preferred embodiment, an upper seat plate is arranged above the cable cutting air cylinder, a sliding groove is arranged on the lower surface of the upper seat plate, and a sliding block is arranged inside the sliding groove and movably embedded in the sliding groove.
[0011] A clamping air cylinder for driving the first electric clamping jaw to move up and down is arranged below the sliding block, and the first electric clamping jaw is arranged below the clamping air cylinder, and a front and rear air cylinder for driving the clamping air cylinder to move forward and backward is arranged at the end of the sliding block away from the center of the upper seat plate, so that the front and rear up and down movement of the first electric clamping jaw can be controlled through the front and rear air cylinder and the clamping air cylinder, and the two groups of first electric clamping jaws can be used to clamp and transfer the cable.
[0012] As a preferred embodiment, a cable guide pipe is arranged at the right end above the cable guide table, a cable guide air cylinder for driving the second electric clamping jaw to move left and right is arranged at the front side of the cable guide pipe, and the second electric clamping jaw is arranged at the left side of the cable guide air cylinder.
[0013] As a preferred embodiment, two groups of rotation seats symmetrically distributed above and below are arranged at the left end above the cable guide table, an upper cable guide wheel is arranged inside the upper rotation seat, and a lower cable guide wheel is arranged inside the lower rotation seat.
[0014] As a preferred embodiment, a turnover telescopic rod is arranged at the left side of the lower end of the discharging groove, a discharging seat is arranged at the left side of the finished product box, and the discharging seat and the finished product box are connected through a rotating shaft.
[0015] A discharging telescopic rod is arranged at the left side of the discharging seat, and the discharging telescopic rod and the turnover telescopic rod are both electric telescopic rods, which can realize automatic discharging of the finished product.
[0016] The utility model discloses the beneficial effect is: through increasing base plate, terminal crimping upper platform, terminal crimping lower platform and crimping seat, cable is transported from right end, and electric clamp jaw no. 2 is clamped to cable, and cable guide cylinder drives electric clamp jaw no. 2 to guide cable, and cable cutting knife is cut to cable and electric clamp jaw no. 1 is clamped to cable, and is transferred to the crimping groove above terminal crimping lower platform, and double -end cylinder drives two sets of terminal crimping upper platform to approach terminal crimping lower seat, and crimping electric telescopic rod drives crimping seat to realize terminal crimping operation, thereby can improve terminal crimping efficiency, through increasing finished product box, can carry out automatic unloading operation to finished product. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, below will be to the drawings needed to be used in the embodiment or prior art description simple introduction, obviously, below description's drawing only is some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0018] Figure 1 It is the left upper integral structure schematic diagram of the utility model of a kind of full-automatic double-head high-speed terminal machine with crimping structure.
[0019] Figure 2 It is the right upper integral structure schematic diagram of the utility model of a kind of full-automatic double-head high-speed terminal machine with crimping structure.
[0020] Figure 3 It is Figure 2 It is the right lower integral structure schematic diagram of the utility model of a kind of full-automatic double-head high-speed terminal machine with crimping structure.
[0021] Figure 4 It is the right lower integral structure schematic diagram of the utility model of a kind of full-automatic double-head high-speed terminal machine with crimping structure.
[0022] In the drawing, 100-base plate, 101-cable guide table, 102-cable guide pipe, 103-cable guide cylinder, 104-electric clamp jaw no. 2, 105-cable cutting seat, 106-rotating seat, 107-lower cable guide wheel, 108-upper cable guide wheel, 109-cable cutting end table, 110-cable cutting groove, 111-cable cutting cylinder, 112-terminal crimping upper platform, 113-double-end cylinder, 114-terminal die, 115-press seat, 116-crimping electric telescopic rod, 117-electric clamp jaw no. 1, 118-clamping cylinder, 119-front and rear cylinder, 120-sliding block, 121-sliding slot, 122-guide pipe, 123-finished product box, 124-unloading telescopic rod, 125-reversing telescopic rod, 126-terminal crimping lower platform, 127-crimping groove. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the utility model.
[0024] Please refer to Figures 1 to 4 The utility model provides a kind of technical scheme: a full-automatic double-head high-speed terminal machine with crimping structure, comprising: base plate 100, terminal crimping upper table 112, crimping seat 115 and finished product box 123, cable guide table 101 is equipped on the right end of base plate 100 upper side;
[0025] Cable cutting table 109 is equipped on the left side of cable guide table 101 for assisting cable cutting, a group of terminal crimping lower tables 126 are equipped on the front and rear sides of cable cutting table 109, a group of terminal crimping upper tables 112 are equipped on the left and right sides of terminal crimping lower table 126, and terminal guide groove is formed on the side surface of one end of terminal crimping upper table 112 close to terminal crimping lower table 126;
[0026] Terminal die 114 is equipped in the inner side of terminal guide groove, crimping seat 115 is equipped on the upper side of terminal die 114 for terminal crimping, crimping electric telescopic rod 116 is equipped on the upper side of crimping seat 115, and blanking groove is formed on the left end of the upper surface of base plate 100, finished product box 123 is equipped in the inner side of blanking groove for placing finished product.
[0027] Crimping groove 127 is formed on the left side surface of crimping seat 115 and terminal crimping lower table 126, and two groups of terminal guide pipes 122 are equipped on the front and rear sides of cable cutting table 109, which are used in conjunction with two groups of terminal crimping upper tables 112 respectively;
[0028] Terminal die 114 passes through the inner side of terminal guide pipe 122, and double-head air cylinder 113 is arranged between the left and right groups of terminal crimping upper tables 112, so that the approaching operation of two-end terminal crimping upper table 112 and terminal crimping lower table 126 can be realized by double-head air cylinder 113.
[0029] Cable cutting seat 105 is equipped on the upper side of cable cutting table 109, and cable cutting groove 110 is formed on the upper surface of cable cutting table 109.
[0030] Cable cutting knife is equipped below cable cutting seat 105 and is used in conjunction with cable cutting groove 110, cable cutting air cylinder 111 is equipped above cable cutting seat 105 for driving cable cutting seat 105 to move up and down, so that cable cutting knife can cut cable by driving cable cutting seat 105 to move down by cable cutting air cylinder 111.
[0031] The cable cutting cylinder 111 is provided with an upper seat plate, and a sliding groove 121 is provided on the lower surface of the upper seat plate. A slider 120 is provided inside the sliding groove 121, and the slider 120 and the sliding groove 121 are movable and engaged with each other.
[0032] Below the slider 120 is a clamping cylinder 118 for driving the electric gripper 117 to move up and down. Below the clamping cylinder 118 is the electric gripper 117. At the end of the slider 120 away from the center of the upper plate, there is a front and rear cylinder 119 for driving the clamping cylinder 118 to move back and forth. The front and rear cylinders 119 and the clamping cylinder 118 can control the back and forth and up and down movement of the electric gripper 117, so that the two sets of electric grippers 117 can clamp and transfer the cable at intervals.
[0033] A cable guide tube 102 is provided on the upper right end of the cable guide platform 101. A cable guide cylinder 103 is provided on the front side of the cable guide tube 102 to drive the electric gripper 104 to move left and right. An electric gripper 104 is provided on the left side of the cable guide cylinder 103.
[0034] The upper left end of the cable guide table 101 is provided with two sets of rotating seats 106 symmetrically distributed vertically. The upper rotating seat 106 is provided with an upper cable guide wheel 108 on its inner side, and the lower rotating seat 106 is provided with a lower cable guide wheel 107 on its inner side.
[0035] Please see Figures 1-4 As the first embodiment of this utility model: First, the cable passes through the cable guide tube 102 from the right end, and passes between the lower cable guide wheel 107 and the upper cable guide wheel 108, enabling the electric gripper 104 to clamp the cable. The cable guide cylinder 103 drives the electric gripper 104 to move left and right to guide the cable. The cable is guided to the cable cutting groove 110 above the cable cutting seat 109 on the left end. The cable cutting cylinder 111 drives the cable cutting seat 105 to move down, so that the cable cutting blade cuts the cable. In the first step, the front and rear cylinders 119 and the clamping cylinder 118 control the forward, backward, up and down movement of the electric gripper 117, so that the two sets of electric grippers 117 alternately clamp and transport the cable, and transport the cut cable to the inside of the crimping groove 127 opened on the upper surface of the cable crimping lower platform 126. The double-headed cylinder 113 drives the terminal crimping upper platform 112 at both ends to approach the terminal crimping lower platform 126, and the crimping electric telescopic rod 116 drives the crimping seat 115 to move down to realize the crimping operation of the terminal, thereby improving the terminal crimping efficiency.
[0036] A flipping telescopic rod 125 is provided on the lower left side of the feeding trough, and a feeding seat is provided on the left side of the finished product box 123. The feeding seat and the finished product box 123 are connected by a rotating shaft.
[0037] The left side of the unloading seat is equipped with an unloading telescopic rod 124. Both the unloading telescopic rod 124 and the flipping telescopic rod 125 are electric telescopic rods that can perform automated unloading operations for finished products.
[0038] Please see Figures 1-2 As a second embodiment of this utility model: Based on the first embodiment above, after the cable terminal crimping is completed, the electric gripper 117 transfers the finished product to the inside of the finished product box 123. After the finished product box 123 is full, the unloading telescopic rod 124 drives the finished product box 123 to move to the left side to the left end of the unloading groove, and causes the flipping telescopic rod 125 to move up to flip the finished product box 123, so that the finished product inside can be introduced into the transfer process, and the finished product can be automatically unloaded.
[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A fully automatic double-head high-speed terminal crimping machine with a crimping structure, comprising: The base plate (100), terminal crimping platform (112), crimping seat (115) and finished product box (123) are characterized in that: a cable guide platform (101) is provided on the upper right end of the base plate (100); The cable feeding table (101) is provided with a cable cutting table (109) on the left side for auxiliary cable cutting. The cable cutting table (109) is provided with a set of terminal crimping lower tables (126) on both the front and rear sides. The terminal crimping lower tables (126) is provided with a set of terminal crimping upper tables (112) on both the left and right sides. The terminal crimping upper table (112) has a terminal feeding groove on the side near the terminal crimping lower table (126). A terminal mold (114) is provided inside the terminal guide groove. A crimping seat (115) for crimping terminals is provided above the terminal mold (114). A crimping electric telescopic rod (116) is provided above the crimping seat (115). A feeding groove is provided on the left end of the upper surface of the base plate (100). A finished product box (123) for placing finished products is provided inside the feeding groove.
2. The fully automatic double-head high-speed terminal crimping machine with a crimping structure as described in claim 1, characterized in that: The crimping seat (115) and the terminal crimping lower platform (126) are both provided with crimping grooves (127) on their left sides. The cable cutting platform (109) is provided with two sets of terminal guide tubes (122) on its front and rear sides, which are respectively used in conjunction with the two sets of terminal crimping upper platforms (112). The terminal mold (114) passes through the inside of the terminal delivery tube (122), and a double-headed cylinder (113) is provided between the left and right sets of terminal crimping platforms (112).
3. The fully automatic double-head high-speed terminal crimping machine with a crimping structure as described in claim 2, characterized in that: A cable cutting seat (105) is provided above the cable cutting table (109), and a cable cutting groove (110) is provided on the upper surface of the cable cutting table (109); The cable cutting seat (105) is provided with a cable cutting knife for use with the cable cutting groove (110) below it, and a cable cutting cylinder (111) is provided above the cable cutting seat (105) for driving the cable cutting seat (105) to move up and down.
4. The fully automatic double-head high-speed terminal crimping machine with a crimping structure as described in claim 3, characterized in that: The cable cutting cylinder (111) is provided with an upper seat plate above it. A sliding groove (121) is provided on the lower surface of the upper seat plate. A slider (120) is provided inside the sliding groove (121). The slider (120) and the sliding groove (121) are movably engaged with each other. Below the slider (120) is a clamping cylinder (118) for driving the electric gripper (117) to move up and down. Below the clamping cylinder (118) is an electric gripper (117). At the end of the slider (120) away from the center of the upper seat plate, there is a front and rear cylinder (119) for driving the clamping cylinder (118) to move back and forth.
5. The fully automatic double-head high-speed terminal crimping machine with a crimping structure as described in claim 4, characterized in that: The cable guide platform (101) is provided with a cable guide pipe (102) at the upper right end. The cable guide pipe (102) is provided with a cable guide cylinder (103) on the front side for driving the electric gripper (104) to move left and right. The electric gripper (104) is provided on the left side of the cable guide cylinder (103).
6. The fully automatic double-head high-speed terminal crimping machine with a crimping structure as described in claim 1, characterized in that: The cable guide platform (101) has two sets of symmetrically distributed rotating seats (106) on the upper left side. The upper rotating seat (106) has an upper cable guide wheel (108) on its inner side, and the lower rotating seat (106) has a lower cable guide wheel (107) on its inner side.
7. The fully automatic double-head high-speed terminal crimping machine with a crimping structure as described in claim 1, characterized in that: The lower left side of the feeding trough is provided with a flip telescopic rod (125), and the left side of the finished product box (123) is provided with a feeding seat. The feeding seat and the finished product box (123) are connected by a rotating shaft. The left side of the feeding seat is provided with a feeding telescopic rod (124), and both the feeding telescopic rod (124) and the flipping telescopic rod (125) are electric telescopic rods.