Stator moving carrier convenient to conduct

Abstract

The utility model discloses a stator moving carrier convenient to conduct, which belongs to the technical field of motor assembly and comprises a tool plate. A material placing seat for positioning the shell is arranged on the tool plate; the material placing seat is composed of an outer annular block and an inner annular block arranged on the inner side of the outer annular block, and the outer annular block and the inner annular block are both fixedly connected with the tool plate. The outer annular block is used for positioning the motor; the inner annular block is used for abutting against the bottom of the shell. A power strip used for being connected with a power source and a wiring terminal used for being connected with a wire of the motor are fixedly installed on the tool plate, and in the mode, the outer annular block and the inner annular block are jointly matched to achieve the positioning effect on the motor. The wiring terminal is provided with three jacks which are respectively used for being plugged with the end parts of three leads of the motor; the wiring terminal is also provided with three elastic shifting blocks which are in one-to-one correspondence with the jacks, and the conduction of wires in the jacks can be controlled by pressing the elastic shifting blocks, so that whether the motor is qualified or not can be conveniently and quickly judged.

Description

Technical Field

[0001] This utility model relates to the field of motor assembly technology, specifically to a stator moving carrier that facilitates electrical conduction. Background Technology

[0002] An electric motor is an important power input device. Its production process involves multiple steps. When assembling an electric motor, the rotor needs to be accurately installed into the stator, and the end cover needs to be riveted to the housing through the shaft.

[0003] After the motor is assembled, it needs to be powered on to test whether its current, speed and noise are qualified. The motor is usually mounted on a tooling plate to move between processes to realize its assembly operation. The frequency of plugging and unplugging the motor circuit is not high. The manual plugging and unplugging method is not compatible with the work rhythm of the assembly line and will also increase production costs. The complexity of the circuit also makes it difficult to automate the plugging and unplugging of the motor's power circuit.

[0004] Based on this, the present invention designs a stator moving carrier that facilitates communication to solve the above problems. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a stator moving vehicle that is easy to conduct.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A stator moving carrier that facilitates communication, including a tooling plate;

[0008] The tooling plate is provided with a material placement seat for positioning the housing;

[0009] The material placement seat consists of an outer annular block and an inner annular block disposed inside the outer annular block. Both the outer annular block and the inner annular block are fixedly connected to the tooling plate. The outer annular block is used to position the motor. The inner annular block is used to support the bottom of the housing.

[0010] The tooling plate is fixedly mounted with a power strip for connecting to the power supply and a terminal block for connecting to the motor wires. The power strip and the terminal block are electrically connected. The terminal block is provided with three sockets, which are used to plug into the ends of the three motor wires respectively. The terminal block is also provided with three elastic levers that correspond one-to-one with the sockets and are used to control whether the wires in the sockets are conductive.

[0011] Furthermore, the inner diameter of the outer annular block is larger than the outer diameter of the motor housing.

[0012] Furthermore, the tooling plate is also provided with a circular groove, which is located inside the inner annular block to avoid the protrusion at the bottom of the housing.

[0013] Furthermore, the outer annular block, the inner annular block, and the circular groove are arranged concentrically.

[0014] Furthermore, the outer annular block is provided with a receiving groove for convenient handling of the motor and arrangement of the motor wires.

[0015] Furthermore, multiple receiving slots are provided, and the receiving slots are evenly distributed at equal intervals along the circumference of the outer annular block.

[0016] Furthermore, multiple cable management posts are fixedly installed on the tooling plate.

[0017] Furthermore, the top of the cable management post is equipped with a clip to prevent the cable from falling off.

[0018] Compared with the prior art, the advantages of this utility model are as follows: 1. The outer ring block completely accommodates the housing, so that the outer ring block can adapt to various motors of different specifications and achieve the initial positioning of the motor. The inner ring block is used to support the bottom of the housing. The outer ring block and the inner ring block work together to achieve the positioning effect of the motor.

[0019] The tooling plate is fixedly equipped with a power strip for connecting to the power supply and a terminal block for connecting to the motor wires. The power strip and the terminal block are electrically connected. The terminal block is provided with three sockets, which are used to connect to the ends of the three motor wires respectively. The terminal block is also provided with three elastic levers that correspond one-to-one with the sockets. By pressing the elastic levers, the wires in the sockets can be controlled to conduct, so as to conveniently and quickly determine whether the motor is qualified. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 A 3D view of an automated assembly line for motor rotors;

[0022] Figure 2 A top view of an automated assembly line for motor rotors;

[0023] Figure 3 This is a schematic diagram of the motor structure;

[0024] Figure 4 A three-dimensional stator moving vehicle for convenient conduction Figure 1 ;

[0025] Figure 5 A three-dimensional stator moving vehicle for convenient conduction Figure 2 ;

[0026] Figure 6 A top view of a stator-moving vehicle designed for convenient conduction;

[0027] Figure 7 A three-dimensional electrical conductivity testing device for motors Figure 1 ;

[0028] Figure 8 A top view of a motor conductivity detection device;

[0029] Figure 9 Right view of a motor conductivity detection device;

[0030] Figure 10 A three-dimensional electrical conductivity testing device for motors Figure 2 .

[0031] The labels in the diagram represent:

[0032] 1. Double-speed chain conveyor line; 2. Tooling plate; 21. Material holder; 211. Outer annular block; 212. Inner annular block; 213. Receiving groove; 214. Circular groove; 22. Plug; 23. Wiring terminal; 231. Socket; 232. Elastic lever; 24. Cable management post; 3. Rotor assembly module; 4. End cover riveting module; 5. Conductivity detection module; 51. Power-on trigger assembly; 511. Trigger cylinder; 512. Pressure rod; 513. Power-on cylinder; 514. Plug; 52. Auxiliary fixing assembly; 521. Side push cylinder; 522. Side pressure rod; 53. Positioning assembly; 531. First photoelectric sensor; 532. Second photoelectric sensor; 6. Motor; 61. Housing; 62. Stator; 63. Rotor; 64. End cover; 65. Shaft. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0034] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-3An automated assembly line for motor rotors includes a double-speed chain conveyor 1, a tooling plate 2 running on the double-speed chain conveyor 1, and a rotor assembly module 3, an end cap riveting module 4, and a conductivity detection module 5 arranged sequentially along the conveying direction of the double-speed chain conveyor 1.

[0035] Although the illustration is omitted, the lower side of the double-speed chain conveyor line 1 is equipped with multiple sets of stoppers and check valves for precise positioning of the tooling plate 2. After the assembled housing 61 and stator 62 are placed on the tooling plate 2 by manual labor or a robotic arm, the tooling plate 2 flows from left to right. The rotor 63 is installed into the stator 62 by the rotor assembly module 3, and then the end cover 64 is riveted to the top of the housing 61 by the end cover riveting module 4, completing the assembly of the motor 6. Finally, the three wires of the motor 6 are energized by the conductivity detection module 5 to test whether the motor can be energized smoothly. Qualified products flow into the next process, and unqualified products are removed from the double-speed chain conveyor line 1 by manual labor or a robotic arm.

[0036] Example 2: In some embodiments, please refer to the accompanying drawings. Figures 4-5 A stator moving carrier that facilitates communication, including tooling plate 2;

[0037] The tooling plate 2 is provided with a material placement seat 21 for positioning the housing 61;

[0038] The material placement seat 21 consists of an outer annular block 211 and an inner annular block 212 disposed inside the outer annular block 211. Both the outer annular block 211 and the inner annular block 212 are fixedly connected to the tooling plate 2. The inner diameter of the outer annular block 211 is larger than the outer diameter of the housing 61 of the motor 6, so that the outer annular block 211 can completely accommodate the housing 61 and achieve the positioning effect of the motor 6. There is a certain gap between the inner wall of the outer annular block 211 and the housing 61, so that the outer annular block 211 can adapt to various different specifications of motors 6. The height of the inner annular block 212 is lower than the height of the outer annular block 211. The inner annular block 212 is used to support the bottom of the housing 61. The outer annular block 211 and the inner annular block 212 work together to achieve the positioning effect of the motor 6. The tooling plate 2 is also provided with a circular groove 214, which is located inside the inner annular block 212 and is used to avoid the protrusion at the bottom of the housing 61. The outer annular block 211, the inner annular block 212 and the circular groove 214 are concentrically arranged.

[0039] The outer annular block 211 is provided with a receiving groove 213. There are multiple receiving grooves 213, and the receiving grooves 213 are evenly distributed at equal intervals along the circumference of the outer annular block 211. The receiving grooves 213 not only facilitate the manual or robotic arm to pick up and put down the motor 6, but also facilitate the arrangement of the motor 6's wires.

[0040] The tooling plate 2 is fixedly installed with a power strip 22 for connecting to the power supply and a terminal block 23 for connecting to the wires of the motor 6. The power strip 22 and the terminal block 23 are electrically connected. The terminal block 23 is provided with three sockets 231, which are respectively used to connect to the ends of the three wires of the motor 6. The terminal block 23 is also provided with three elastic levers 232 that correspond one-to-one with the sockets 231. By pressing the elastic levers 232, the wires in the sockets 231 can be controlled to conduct, so as to conveniently and quickly determine whether the motor 6 is qualified.

[0041] Multiple cable management posts 24 are fixedly installed on the tooling plate 2. By passing the wires through the cable management posts 24, the wiring can be made neat and clear, which facilitates the operation of the motor 6. Preferably, the top of the cable management post 24 is provided with a locking block to further increase the effect of preventing the wires on the cable management post 24 from falling off.

[0042] Example 3: In some embodiments, such as Figures 7-10 As shown, in a preferred embodiment of the present invention, a motor conductivity detection device includes an energizing trigger component 51, an auxiliary fixing component 52 and a positioning component 53 mounted on the frame of the double-speed chain conveyor line 1. The positioning component 53 is used to determine whether the motor 6 is in place, the energizing trigger component 51 is used to energize the motor 6, and the auxiliary fixing component 52 is used to fix the motor 6 when it is energized.

[0043] The power-on triggering assembly 51 includes a trigger cylinder 511, a pressure rod 512, a power-on cylinder 513, and a plug 514. The trigger cylinder 511 is fixedly installed on the frame of the double-speed chain conveyor line 1 via a connector. The output end of the trigger cylinder 511 is fixedly installed with three pressure rods 512 that correspond one-to-one with the elastic levers 232 of the terminal block 23 and cooperate to press the elastic levers 232. The power-on cylinder 513 is also fixedly installed on the frame of the double-speed chain conveyor line 1 via a connector. The output end of the power-on cylinder 513 is fixedly installed with a plug 514 that is connected to the power strip 22. The plug 514 is electrically connected to an external power supply device via a wire.

[0044] The auxiliary fixing components 52 are provided in two sets and symmetrically distributed on the front and rear sides of the frame of the double speed chain conveyor line 1. The two sets of auxiliary fixing components 52 cooperate to fix the motor 6 from both sides to prevent the position of the motor 6 from shifting due to vibration during operation.

[0045] The auxiliary fixing component 52 includes a side push cylinder 521 and a side pressure rod 522. The side push cylinder 521 is fixedly connected to the frame of the double speed chain conveyor line 1 through a connector. At least two side pressure rods 522 are fixedly installed at the output end of the side push cylinder 521. The ends of the side pressure rods 522 and the pressure rods 512 are provided with rubber heads to increase friction and buffer.

[0046] The positioning component 53 includes a first pair of photoelectric sensors 531 and a second pair of photoelectric sensors 532. Both the first pair of photoelectric sensors 531 and the second pair of photoelectric sensors 532 are mounted on the frame of the double-speed chain conveyor line 1 and are distributed left and right. When the double-speed chain conveyor line 1 drives the motor 6 to pass through the first pair of photoelectric sensors 531, it indicates that the motor 6 is about to be in position. When the motor 6 leaves the first pair of photoelectric sensors 531 and passes through the second pair of photoelectric sensors 532, it indicates that the motor 6 has been in position. The first pair of photoelectric sensors 531 and the second pair of photoelectric sensors 532 work together with the stop and check device on the lower side of the double-speed chain conveyor line 1 to achieve precise positioning of the motor 6.

[0047] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A stator moving carrier that facilitates communication, comprising a tooling plate (2), characterized in that: The tooling plate (2) is provided with a material placement seat (21) for positioning the housing (61). The material placement seat (21) is composed of an outer annular block (211) and an inner annular block (212) disposed inside the outer annular block (211). Both the outer annular block (211) and the inner annular block (212) are fixedly connected to the tooling plate (2). The outer annular block (211) is used to position the motor (6). The inner annular block (212) is used to support the bottom of the housing (61). The tooling plate (2) is fixedly installed with a power strip (22) for connecting the power supply and a terminal block (23) for connecting the wires of the motor (6). The power strip (22) and the terminal block (23) are electrically connected. The terminal block (23) is provided with three sockets (231) for connecting to the ends of the three wires of the motor (6). The terminal block (23) is also provided with three elastic levers (232) that correspond one-to-one with the sockets (231) and are used to control whether the wires in the sockets (231) are connected.

2. The stator moving carrier with convenient conduction according to claim 1, characterized in that, The inner diameter of the outer annular block (211) is larger than the outer diameter of the housing (61) of the motor (6).

3. The stator moving carrier with convenient conduction according to claim 1, characterized in that, The tooling plate (2) is also provided with a circular groove (214), which is located inside the inner annular block (212) to avoid the protrusion at the bottom of the housing (61).

4. The stator moving carrier with convenient conduction according to claim 3, characterized in that, The outer annular block (211), the inner annular block (212), and the circular groove (214) are arranged concentrically.

5. The stator moving carrier with convenient conduction according to claim 1, characterized in that, The outer ring block (211) has a receiving groove (213) for convenient handling of the motor (6) and arrangement of the motor (6) wires.

6. The stator moving vehicle with convenient conduction according to claim 5, characterized in that, Multiple receiving slots (213) are provided, and the receiving slots (213) are evenly distributed at equal intervals along the circumference of the outer annular block (211).

7. The stator moving carrier with convenient conduction according to claim 1, characterized in that, Multiple cable management posts (24) are fixedly installed on the tooling plate (2).

8. The stator moving carrier with convenient conduction according to claim 7, characterized in that, The top of the cable management post (24) is equipped with a clip to prevent the wires from falling off.

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