Small instrument for screening grades of fruiting bodies of pleurotus eryngii
By designing a small instrument for screening the fruiting bodies of king oyster mushrooms and using multiple devices working together, automated sorting of king oyster mushrooms has been achieved. This solves the problem of low efficiency in traditional manual sorting, improves sorting efficiency and accuracy, reduces labor costs, and meets the needs of large-scale production.
Patent Information
- Application Number
- CN202520402296.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Traditional sorting of king oyster mushrooms relies on manual operation, which is inefficient, makes it difficult to guarantee sorting accuracy, and labor costs are constantly rising, failing to meet the sorting speed and accuracy requirements of large-scale intensive cultivation.
A small instrument for sorting the fruiting bodies of king oyster mushrooms was designed. It employs a conveyor belt, camera, weight detection module, air nozzle, and motor working in tandem to achieve automated sorting. The conveyor belt is equipped with a camera and UV lamp for appearance and mold detection, the weight detection module for precise measurement, the air nozzle for classification, a motor to drive the conveyor belt, a vibrating motor to ensure the king oyster mushrooms are dispersed in a single layer, and a sponge pad for cushioning and protection.
It significantly improves the efficiency and accuracy of king oyster mushroom sorting, reduces labor costs, meets the needs of large-scale high-quality production, reduces product loss, and promotes the automation and modernization of king oyster mushroom sorting.
Smart Images

Figure CN223902402U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of crop screening, especially to a small instrument for screening pleurotus eryngii fruiting body grades. BACKGROUND
[0002] In related technologies, as people's living standards improve, the requirements for food quality are increasingly strict. The appearance, size, maturity, and other quality indicators of pleurotus eryngii directly affect consumers' willingness to purchase and eating experience.
[0003] Traditional pleurotus eryngii sorting relies heavily on manual operation. Workers use their experience and naked eyes to judge and grade pleurotus eryngii by quality. However, this method is inefficient, affected by factors such as worker fatigue and subjective judgment differences, and the sorting accuracy is difficult to guarantee, and the labor cost is rising.
[0004] At the same time, the production scale of pleurotus eryngii is expanding, gradually changing from scattered peasant household planting to large-scale intensive planting. Large-scale production puts forward higher requirements for sorting speed and accuracy.
[0005] Therefore, the technical problem of low sorting efficiency of pleurotus eryngii in related technologies has not been effectively solved. SUMMARY
[0006] The utility model aims to provide a small instrument for screening pleurotus eryngii fruiting body grades to solve the problem of low sorting efficiency of pleurotus eryngii in related technologies.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0008] A small instrument for screening pleurotus eryngii fruiting body grades, comprising: a conveyor belt, two sides of the conveyor belt are provided with frames, the frames are supported by two supports, the bottom of the support is provided with a supporting leg; one air jet nozzle, one camera, and one collection box are arranged on each frame on both sides of the conveyor belt, the air jet nozzle on one side of the conveyor belt is arranged opposite to the collection box on the other side of the conveyor belt.
[0009] Further provided are: a gantry is arranged on the frame, and a camera is arranged on the gantry.
[0010] Further provided are: a UV lamp tube is arranged on the gantry.
[0011] Further provided are: a motor is fixedly connected to one side of the frame; drive shafts are arranged at both ends of the conveyor belt, the drive shafts are rotatably connected to the frame, and the motor is connected to the drive shafts.
[0012] Further provided are: a weight detection module is arranged at the first end of the frame, wherein the first end of the frame is the starting point of the conveyor belt.
[0013] Further settings are that the weight detection module is provided with a display.
[0014] Further settings are that the two sides of the frame are fixedly connected with a support block, and a camera is fixedly connected to the support block; the two sides of the frame are fixedly connected with a support frame, and a jet nozzle is fixedly connected to the support frame.
[0015] Further settings are that the inner side of the frame is provided with a vibration motor.
[0016] Further settings are that the tail portions of the two jet nozzles are connected with an air compressor through a pipeline.
[0017] Further settings are that the inside of the collecting box is paved with a sponge pad.
[0018] Compared with the prior art, the beneficial technical effects of the present application are that in the Pleurotus eryngii sorting system, multiple devices work together to produce significant technical effects. The motor on one side of the frame is connected with the drive shaft to provide stable power for the conveyor belt, realize efficient transmission and energy saving, facilitate flexible adjustment of the operating state, and optimize the space with compact layout, facilitating maintenance. The weight detection module at the first end of the frame accurately measures the weight of the Pleurotus eryngii, and the display presents the data intuitively, so that the sorting process can be optimized according to the weight, the cost can be controlled, and the quality can be traced.
[0019] The cameras are fixedly connected to the support blocks on the two sides of the frame, multi-angle detection improves accuracy, and assists in stereoscopic imaging and position calibration; in combination with the detection system, accurate classification is realized, the sorting efficiency and accuracy are greatly improved, and the labor cost is reduced. The vibration motor on the inner side of the frame makes the Pleurotus eryngii single-layer dispersedly arranged, improves the detection comprehensiveness, guarantees the product quality, and optimizes the conveying and subsequent operation process.
[0020] The Pleurotus eryngii detected and classified is blown to the collecting box by the jet nozzle, the sponge pad in the box cushions and absorbs shock, protects the product from collision damage, reduces noise, and keeps clean. The entire system from detection to classification to collection comprehensively improves the efficiency, accuracy and product quality of Pleurotus eryngii sorting, reduces labor cost and product loss, enhances production flexibility, effectively promotes the automation and modernization of Pleurotus eryngii sorting, and meets the production demand of large scale and high quality. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or prior art description. Obviously, the drawings described below are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.
[0022] Figure 1The front view of the utility model;
[0023] Figure 2 The front view of the utility model;
[0024] Figure 3 The front view of the utility model;
[0025] Figure 4 The front view of the utility model.
[0026] The figure sign: 1, conveyer belt;2, support;3, support leg;4, drive shaft;5, motor;6, gantry;7, support block;8, support frame;9, collection box;10, camera;11, air jet;12, weight detection module;13, display;14, air compressor;15, UV lamp tube. DETAILED DESCRIPTION
[0027] The technical scheme of the utility model will be described below in connection with the drawings. Obviously, the described embodiments are some of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0028] In the description of the utility model, it should be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0029] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected;It can be mechanical connection, or electrical connection;It can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0030] EMBODIMENT
[0031] REFERENCE Figures 1-4The utility model discloses a small -size instrument of apricot mushroom fruit body grade screening, the utility model discloses a frame is provided with on both sides of conveyer belt 1, and the frame is supported through two supports 2, and the bottom of support 2 is provided with the supporting leg 3, the frame on both sides of conveyer belt 1 is provided with a jet nozzle 11, a camera 10 and a collection box 9 respectively, and the jet nozzle 11 of one side of conveyer belt 1 is opposite the collection box 9 of the other side of conveyer belt 1 and sets up.
[0032] Specifically, in use, apricots mushroom are placed on the weight detection module 12 in turn, after the weight detection module 12 is completed, apricots mushroom are pushed forward to the conveyer belt 1, and apricots mushroom are detected by weight and UV light source to obtain detection results. The camera 10 identifies apricots mushroom with mold or defects, and distinguishes size and weight, and classifies apricots mushroom into corresponding collection boxes 9. According to requirements, the classification of apricots mushroom is set, and two collection boxes 9 and the end of the conveyer belt 1 can divide apricots mushroom into three categories in total. The collection boxes 9 on both sides of the conveyer belt 1 blow apricots mushroom into corresponding collection boxes 9 through the jet nozzles 11.
[0033] Further setting is that the frame is provided with a portal frame 6, and the portal frame 6 is provided with a camera 10. The portal frame 6 is provided with a UV lamp 15.
[0034] Specifically, the portal frame 6 on the frame simultaneously carries the camera 10 and the UV lamp, so that the general appearance quality and mold pollution of apricots mushroom can be detected synchronously at the same station. Compared with the previous separate detection mode, the overall detection time is greatly shortened, the sorting efficiency is significantly improved, the large-scale apricots mushroom sorting demand is adapted, a larger number of apricots mushroom can be processed per hour, and the production process operation is accelerated. The camera 10 uses machine vision technology to accurately identify the shape, size, color and other appearance characteristics of apricots mushroom, can accurately classify apricots mushroom according to different appearance standards, and the classification error can be controlled within a very small range. The UV lamp sensitively detects the mold hidden on the surface and inside of apricots mushroom based on the fluorescence characteristics of mold excited by ultraviolet rays, greatly improves the detection accuracy, effectively avoids apricots mushroom with mold pollution from mixing into high-quality products, reduces the workload of manual sorting relying on experience, and reduces sorting errors caused by manual fatigue and subjective differences. A large number of manual sorting is needed in the past, and now the automatic detection equipment can greatly reduce the number of manual labor, one worker can manage multiple devices, the labor cost is significantly reduced, and enterprises can allocate the saved labor to other production links that need more manual labor.
[0035] Further setting is that one side of the frame is fixedly connected with a motor 5; both ends of the conveyer belt 1 are provided with driving shafts 4, the driving shafts 4 are rotationally connected with the frame, and the motor 5 is connected with the driving shafts 4.
[0036] Specifically, the motor 5 is connected with the driving shaft 4 to provide a stable power source for the operation of the conveyor belt 1. The motor 5 can accurately control the speed according to production needs, ensuring that the conveyor belt 1 runs smoothly at a set speed, ensuring the stability of the pleurotus eryngii during transportation, avoiding collisions and damage caused by speed fluctuations, effectively maintaining the stable transportation of a certain number of pleurotus eryngii per hour, and ensuring the continuity of the sorting work.
[0037] Further provided is that the first end of the frame is provided with a weight detection module 12, wherein the first end of the frame is the starting point of the conveyor belt 1. The weight detection module 12 is provided with a display 13.
[0038] Specifically, the weight detection module 12 can accurately measure the weight of each passing pleurotus eryngii, providing accurate data basis for subsequent sorting and quality control. Its measurement accuracy can reach grams or even milligrams, ensuring that pleurotus eryngii in different weight intervals can be accurately distinguished. Through the display 13, the operator can see the weight value of each pleurotus eryngii in real time and intuitively. Without additional tools or operations, weight data can be directly obtained, which is convenient and efficient, and improves work efficiency.
[0039] Further provided is that the two sides of the frame are each fixedly connected with a support block 7, and the support block 7 is fixedly connected with a camera 10; the two sides of the frame are each fixedly connected with a support frame 8, and the support frame 8 is fixedly connected with a gas jet nozzle 11. The tails of the two gas jet nozzles 11 are each connected with an air compressor 14 through a pipeline.
[0040] Specifically, the cameras 10 are arranged on both sides of the frame, which can shoot and detect the pleurotus eryngii from different angles. Compared with a single camera 10, more comprehensive appearance information of the pleurotus eryngii can be obtained, such as the shape and color difference of the two sides, which avoids missing caused by single-sided detection, improves the accuracy and comprehensiveness of detection, and the detection accuracy can be improved by 20%-30%. The two cameras 10 can achieve a binocular vision effect, which is helpful for more accurate three-dimensional modeling and analysis of the shape of the pleurotus eryngii, and can more accurately judge whether the size and shape are regular, and can more accurately identify some pleurotus eryngii with deformities or poor development, providing more reliable data support for subsequent grading.
[0041] The pleurotus eryngii is classified by the gas jet nozzles 11, and the pleurotus eryngii is blown to the corresponding collection box 9. The gas jet nozzles 11 can quickly generate thrust by blowing air, and the pleurotus eryngii can be quickly blown to different collection boxes 9 according to the set classification standard. Compared with manual classification, the classification speed is greatly improved, and dozens or even hundreds of pleurotus eryngii can be processed per minute, which can complete large-scale classification tasks in a short time and meet the needs of industrial production.
[0042] Further provided is that the inner side of the frame is provided with a vibration motor 5. The vibration motor 5 ensures that the pleurotus eryngii is arranged in a single layer and dispersed, avoiding stacking.
[0043] Specifically, the single-layer dispersed arrangement of the pleurotus eryngii enables the detection equipment such as the camera 10 and the UV lamp tube to detect each pleurotus eryngii comprehensively and without obstruction. The camera 10 can clearly capture the overall appearance of the pleurotus eryngii, including the surface texture, color, shape and other details, and the UV lamp tube can uniformly irradiate the surface of each pleurotus eryngii, more effectively detecting problems such as mold and avoiding detection blind spots caused by stacking, thereby improving the detection accuracy.
[0044] Further, the inside of the collection box 9 is paved with a sponge pad.
[0045] Specifically, the sponge pad is soft in texture and can effectively buffer the impact force when the pleurotus eryngii falls into the collection box 9, avoiding damage caused by collision between the pleurotus eryngii and the hard wall of the collection box 9, maintaining the integrity and appearance quality of the pleurotus eryngii, reducing breakage, scratches and other situations caused by collision, and helping to improve the qualified rate and market value of the product.
[0046] The working principle and beneficial effects of the utility model are as follows:
[0047] In the pleurotus eryngii sorting system, multiple devices work cooperatively, producing significant technical effects. The motor 5 on one side of the frame is connected with the drive shaft 4 to provide stable power for the conveyor belt 1, realizing efficient transmission and energy saving, facilitating flexible adjustment of the running state, and optimizing the space with compact layout for convenient maintenance. The weight detection module 12 at the first end of the frame accurately measures the weight of the pleurotus eryngii, and the display 13 intuitively presents the data, so that the pleurotus eryngii can be classified according to weight, optimizing the sorting process, controlling the cost and facilitating quality traceability.
[0048] The camera 10 is fixed on the support block 7 on both sides of the frame, multiple-angle detection improves accuracy, and assists in stereoscopic imaging and position calibration; in combination with the detection system, accurate classification is realized, greatly improving the sorting efficiency and precision and reducing labor costs. The vibration motor 5 inside the frame makes the pleurotus eryngii single-layer dispersedly arranged, improving the comprehensiveness of detection, ensuring product quality and optimizing the conveying and subsequent operation process.
[0049] The pleurotus eryngii classified by detection is blown by the air nozzle 11 to the collection box 9, the sponge pad in the box cushions and absorbs shocks, protects the product from collision damage, reduces noise and keeps clean. The entire system improves the efficiency, accuracy and product quality of pleurotus eryngii sorting from detection to classification and collection, reduces labor costs and product loss, enhances production flexibility, effectively promotes the automation and modernization of pleurotus eryngii sorting, and meets the production demands of large scale and high quality.
[0050] It should be finally pointed out that: the above examples are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A small instrument for screening of Pleurotus eryngii fruiting body grade, characterized by, Including: The conveyor belt (1) is provided with a frame on both sides, the frame is supported by two supports (2), the bottom of the support (2) is provided with a supporting leg (3); A jet nozzle (11), a camera (10) and a collection box (9) are arranged on the frame on both sides of the conveyor belt (1), the jet nozzle (11) on one side of the conveyor belt (1) is arranged opposite to the collection box (9) on the other side of the conveyor belt (1).
2. A small apparatus for screening fruiting body grade of Pleurotus eryngii according to claim 1, characterized in that, Including: The frame is provided with a gantry (6), and the gantry (6) is provided with a camera (10).
3. A small apparatus for screening fruiting body grade of Pleurotus eryngii according to claim 2, characterized in that, Including: The gantry (6) is provided with a UV lamp tube (15).
4. A small apparatus for screening fruiting body grade of Pleurotus eryngii according to claim 1, characterized in that, Including: The frame is fixedly connected with a motor (5) on one side; Both ends of the conveyor belt (1) are provided with a driving shaft (4), the driving shaft (4) is rotatably connected with the frame, and the motor (5) is connected with the driving shaft (4).
5. A small apparatus for screening fruiting body grade of Pleurotus eryngii according to claim 1, characterized in that, Including: The first end of the frame is provided with a weight detection module (12), wherein the first end of the frame is the starting point of the conveyor belt (1).
6. A small apparatus for screening fruiting body grade of Pleurotus eryngii according to claim 5, characterized in that, Including: The weight detection module (12) is provided with a display (13).
7. A small apparatus for screening fruiting body grade of Pleurotus eryngii according to claim 1, characterized in that, Including: The frame is fixedly connected with a support block (7) on both sides, and the support block (7) is fixedly connected with the camera (10); The frame is fixedly connected with a support frame (8) on both sides, and the support frame (8) is fixedly connected with the jet nozzle (11).
8. A small apparatus for screening fruiting body grade of Pleurotus eryngii according to claim 1, characterized in that, Including: The inner side of the frame is provided with a vibration motor (5).
9. A small apparatus for screening fruiting body grade of Pleurotus eryngii according to claim 1, characterized in that, Including: The tail of the two jet nozzles (11) is connected with an air compressor (14) through a pipeline.
10. A small apparatus for screening fruiting body grade of Pleurotus eryngii according to claim 1, characterized in that, Including: The inside of the collection box (9) is paved with a sponge pad.