Automatic tin soldering device for power strip
By using the positioning, point monitoring, and moving components of the automatic power strip soldering device, the problems of inconsistency, low efficiency, and high defect rate in manual soldering have been solved, realizing the automation and precision of power strip soldering, and improving production efficiency and solder joint quality.
Patent Information
- Application Number
- CN202423205365.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The soldering process in existing power strip production lines mainly relies on manual operation, which has problems such as inconsistent solder joints due to individual differences, slow speed, low efficiency, insufficient precision and high defect rate, making it difficult to meet the requirements of large-scale production and high-end products.
An automatic soldering device for power strips was designed, including a positioning component, a point monitoring component, and a moving component. The positioning component stabilizes the power strip, the point monitoring component captures the soldering points, the moving component drives the solder gun to move, and the controller designs the movement path and amount according to the soldering points to ensure the quality and consistency of soldering.
It has achieved automation and precision in power strip soldering, improved the quality and efficiency of solder joints, reduced the defect rate, simplified the operation process, adapted to power strips of different sizes and shapes, and improved production efficiency.
Smart Images

Figure CN223903068U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of socket strip manufacturing, in particular to a socket strip automatic soldering device and a socket strip soldering method. BACKGROUND
[0002] The automatic socket strip soldering device is used for several positions needing soldering in the production of socket strips, soldering is an important link to ensure the stability and durability of electrical connection during the production of socket strips, and the key welding points mainly include:
[0003] 1, the connection of the power cord and the metal contact piece;
[0004] 2, the copper core of the power cord needs to be welded with the metal contact piece arranged in the socket strip;
[0005] 3, the component fixation on the internal circuit board (PCB);
[0006] 4, the button and switch;
[0007] 5, the fuse or circuit breaker.
[0008] At present, the soldering process of the socket strip production line is still the traditional manual soldering, although the manual soldering has an irreplaceable position in the socket strip manufacturing, especially for small batch customization or repair tasks, but this traditional process also has some obvious limitations and challenges, which affect the quality and production efficiency of the finished product. The following are some main disadvantages of manual soldering:
[0009] Manual operation is easily affected by individual differences, even experienced technicians cannot completely avoid occasional hand tremor, visual fatigue and other problems, resulting in different sizes and shapes of welding points, thereby affecting the consistency of electrical performance.
[0010] The speed of manual soldering is obviously slower, especially when facing large-scale production, the processing time of a single product is long, which limits the expansion of production capacity.
[0011] For extremely small size electronic components, manual operation may not be accurate due to the limit of hand-eye coordination, especially for welding points under small spacing, which cannot meet the high-density packaging standard required by high-end products.
[0012] Manual welding may have defects such as virtual welding and bridging, which increases the defective product rate, requires additional quality inspection links, and prolongs the product marketing cycle. SUMMARY
[0013] The utility model discloses a socket strip automatic soldering device and a socket strip soldering method.
[0014] To achieve the above object, the utility model provides the following technical scheme:
[0015] Provide a row of automatic soldering device, including:
[0016] Positioning assembly, the positioning assembly is used for defining the row of plug that is to be soldered;
[0017] The positioning assembly stably positions the row of plug that is to be soldered, realizes subsequent accurate welding.
[0018] Point monitoring assembly, the point monitoring assembly is located above the positioning assembly, is used for capturing the soldering point of the row of plug that is to be soldered;
[0019] Be located above the positioning assembly, be used for capturing the soldering point of the row of plug that is to be soldered, facilitate subsequent setting movement path.
[0020] Moving assembly, the moving assembly is connected with soldering gun, is used for driving soldering gun movement;
[0021] Controller, the controller is connected with the moving assembly, point monitoring assembly and soldering gun respectively, the controller according to the soldering point of point monitoring assembly capture control the movement path of the moving assembly, and the controller according to the row of plug variety controls soldering amount.
[0022] The controller according to the soldering point obtained designs specific movement path, thereby accurate soldering of the row of plug and can guarantee soldering quality.
[0023] In some embodiments, the positioning assembly includes several limit convex points and bottom plate, the several limit convex points are surrounded as limit cavity on the bottom plate, and the row of plug to be soldered is positioned in the limit cavity.
[0024] Setting multiple convex points can better stably position the row of plug, when using, the row of plug to be soldered is placed into the limit cavity.
[0025] In some embodiments, the point monitoring assembly includes several position sensors, and the several position sensors capture the position of the welding point in the corresponding area of each position sensor, and each position sensor transmits the sensing signal to the controller.
[0026] Multiple position sensors are arranged, so that each position sensor can detect the welding point in the responsible area, so as to ensure the sensing effect of the sensor without considering the influence of other soldering points.
[0027] In some embodiments, the moving assembly includes a frame and a sliding block, the top of the frame is provided with an X-axis guide rail and a Y-axis guide rail,
[0028] The sliding block is slidably connected to the X-axis guide rail, the Y-axis guide rail is divided into a first Y-axis guide rail and a second Y-axis guide rail, and two ends of the X-axis guide rail are slidably connected to the first Y-axis guide rail and the second Y-axis guide rail respectively.
[0029] The sliding block slides on the X-axis guide rail to realize X-axis movement, and the X-axis guide rail can move along the Y-axis guide rail to realize Y-axis movement of the sliding block, so that the soldering gun can move on the XY two-dimensional plane.
[0030] In some embodiments, the X-axis guide rail comprises an X-axis guide column, and the sliding block is slidably connected to the X-axis guide column.
[0031] Two ends of the X-axis guide column are provided with a first transmission belt, and the sliding block is further connected to the first transmission belt.
[0032] The first transmission belt is driven by a first motor, the first transmission belt drives the sliding block to slide along the X-axis guide column, and the soldering gun is mounted on the sliding block.
[0033] The first transmission belt is driven to move by a motor, so as to drive the sliding block to move along the X-axis guide column.
[0034] In some embodiments, the first Y-axis guide rail and the second Y-axis guide rail respectively comprise a Y-axis guide column, and a moving plate is slidably connected to the Y-axis guide column.
[0035] Two ends of the Y-axis guide column are provided with a second transmission belt, and the moving plate is further connected to the second transmission belt.
[0036] The second transmission belt is driven by a second motor, the second transmission belt drives the moving plate to slide along the Y-axis guide column, and two ends of the X-axis guide rail are respectively mounted on the moving plates of the first Y-axis guide rail and the second Y-axis guide rail.
[0037] The second transmission belt is driven to move by a motor, so as to drive the moving plate to move along the Y-axis guide column, and then the X-axis guide rail can move, so as to realize Y-axis movement of the soldering gun.
[0038] In some embodiments, the soldering gun comprises a connecting block and a gun head, the gun head is connected to the connecting block through a rotating shaft, and the connecting block is fixedly connected to the sliding block.
[0039] The gun head is connected to the sliding block through the connecting block, and the rotating shaft can make the gun head rotate, so that the gun head can rotate and adapt to better welding.
[0040] The plug-in row automatic soldering device has the following advantages:
[0041] The power strip automatic soldering device of the utility model, which is provided with a positioning assembly, stably positions the power strip to be soldered according to the set position, facilitates the subsequent soldering gun to accurately solder the positioned power strip; the point monitoring assembly is arranged above the positioning assembly, and within the visual range, the point monitoring assembly can capture the soldering points of the power strip to be soldered, facilitating the subsequent movement position of the soldering gun according to the position of the soldering points; the movement assembly plays a role in driving the soldering gun, and the controller controls the movement trajectory of the movement assembly according to the soldering point transmitted by the positioning assembly, thereby controlling the soldering gun to accurately solder the soldering points, ensuring the consistency and accuracy of each soldering point, greatly improving the soldering point quality and efficiency, and avoiding the problem of uneven soldering quality caused by manual operation. BRIEF DESCRIPTION OF DRAWINGS
[0042] Fig. 1 It is the first visual structure schematic diagram of the power strip automatic soldering device of the utility model embodiment.
[0043] Fig. 2 It is the second visual structure schematic diagram of the power strip automatic soldering device of the utility model embodiment.
[0044] Fig. 3 It is the third visual structure schematic diagram of the power strip automatic soldering device of the utility model embodiment.
[0045] Fig. 4 It is the fourth visual structure schematic diagram of the power strip automatic soldering device of the utility model embodiment.
[0046] DRAWINGS
[0047] 1, limit convex point; 2, bottom plate; 3, position sensor; 4, frame; 5, sliding block; 6, X-axis guide column; 7, first transmission belt; 8, first motor drive; 9, Y-axis guide column; 10, moving plate; 11, second transmission belt; 12, second motor; 13, moving plate; 14, gun head; 15, rotating shaft; 16, connecting block. DETAILED DESCRIPTION
[0048] The preferred embodiments of the utility model will be described in more detail below with reference to the drawings. Although the preferred embodiments of the utility model are shown in the drawings, it should be understood that the utility model can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the utility model more thorough and complete, and to fully convey the scope of the utility model to those skilled in the art.
[0049] The terminology used in the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application. As used in this application and the appended claims, the singular forms "a," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof.
[0050] It should be understood that although the terms "first", "second", "third" and the like can be used herein to describe various information, these information should not be limited to these terms. These terms are only used to distinguish one type of information from another type of information. For example, without departing from the scope of the present application, the first information can also be referred to as the second information, and similarly, the second information can also be referred to as the first information. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0051] Embodiment 1
[0052] The automatic socket welding device is used for several positions needing welding in the production of the socket. The welding is an important link to ensure the stability and durability of electrical connection in the production of the socket, and the key welding points mainly include:
[0053] 1. Connection of the power line and the metal contact piece;
[0054] 2. The copper core of the power line needs to be welded with the metal contact piece arranged in the socket;
[0055] 3. Component fixation on the internal circuit board (PCB);
[0056] 4. Button and switch;
[0057] 5. Fuse or circuit breaker.
[0058] At present, the socket production line welding process is still the traditional manual welding. Although manual welding has an irreplaceable position in the manufacture of the socket, especially for small batch customization or repair tasks, this traditional process also has some obvious limitations and challenges, which affect the quality and production efficiency of the finished product. The following are some main disadvantages of manual welding:
[0059] Manual operation is easily affected by individual differences, even experienced technicians cannot completely avoid occasional hand tremor, visual fatigue and other problems, resulting in different sizes and shapes of welding points, thereby affecting the consistency of electrical performance.
[0060] Manual soldering is significantly slower, especially in large-scale production, where the processing time for a single product is long, limiting capacity expansion.
[0061] For extremely small electronic components, manual operation may not be precise enough due to the limits of hand-eye coordination, especially at solder joints with tiny pitches, which cannot meet the high-density packaging standards required for high-end products.
[0062] Manual welding can result in defects such as incomplete welds and bridging, increasing the defect rate, requiring additional quality inspection steps, and extending the product launch cycle.
[0063] To address this technical problem, this embodiment discloses an automatic soldering device for power strips, such as... Figs. 1-4 As shown, it includes:
[0064] A positioning component for defining a connector to be soldered;
[0065] The positioning component stably positions the connector to be soldered, enabling precise subsequent soldering.
[0066] A point monitoring component, which is disposed above the positioning component, is used to capture the solder points of the connector to be soldered;
[0067] Located above the positioning component, it is used to capture the solder points of the connector to be soldered, making it easier to set the movement path later.
[0068] A movable component, wherein the movable component is connected to a solder gun for driving the solder gun to move;
[0069] The controller is connected to the moving component, the position monitoring component, and the solder gun respectively. The controller controls the movement path of the moving component according to the solder points captured by the position monitoring component, and controls the amount of solder according to the type of power strip.
[0070] The controller designs a specific movement path based on the obtained solder points, thereby accurately soldering the power strip and ensuring solder quality.
[0071] In this embodiment, the positioning component includes a plurality of limiting protrusions 1 and a base plate 2. The plurality of limiting protrusions 1 form a limiting cavity on the base plate 2, and the plug bar to be soldered is positioned in the limiting cavity.
[0072] Specifically, setting multiple bumps can better and more stably position the power strip. When in use, the power strip to be soldered is placed into the limiting cavity.
[0073] The limiting cavity formed by the limiting protrusions 1 can ensure that the power strip does not shift during the welding process, thereby improving the accuracy of the welding. The multiple protrusions provide multiple contact points, increasing the friction between the power strip and the base plate 2, making the power strip more stable during the welding process. If the design of the limiting protrusions 1 is standardized, this positioning assembly can be applied to a variety of different sizes and shapes of power strips. The user only needs to place the power strip to be soldered into the limiting cavity, and the welding work can begin, simplifying the operation process. Because the positioning of the power strip is more accurate and stable, rework caused by improper positioning can be reduced, thereby improving production efficiency.
[0074] In this embodiment, the point position monitoring assembly includes several position sensors 3 that capture the position of the welding points in their respective areas, and each position sensor 3 transmits the sensing signal to the controller.
[0075] Multiple position sensors 3 are provided so that each position sensor 3 can specifically detect the welding points in the responsible area, thereby ensuring the sensing effect of the sensor without the influence of other soldering points.
[0076] Specifically,
[0077] By using multiple position sensors 3 to capture the position of the welding points in their respective responsible areas and transmitting the sensing signal to the controller, each position sensor 3 is specifically responsible for monitoring the welding points in a specific area, which ensures accurate positioning of the welding points without being affected by other area welding points.
[0078] Since each sensor only focuses on its responsible area, interference from other welding points can be reduced, improving the accuracy of the sensing signal.
[0079] Multiple sensors working in parallel can improve the reliability of the system. Even if a sensor fails, other sensors can still continue to work, ensuring the continuity of the welding process.
[0080] This allows the system to adapt to different welding tasks and workpieces, as the position and number of sensors can be adjusted as needed.
[0081] The position sensor 3 can capture the position information of the welding points in real time and transmit these information to the controller, so that the controller can make timely adjustments to respond to any deviations that may occur during the welding process.
[0082] By precisely controlling the position of the welding points, welding defects can be reduced, and the quality and strength of the welded joints can be improved.
[0083] The collected position data can be used for subsequent data analysis to optimize the welding process and improve production efficiency.
[0084] Such a point monitoring assembly can be easily integrated into an existing welding production line without the need for major modifications to existing equipment.
[0085] In this embodiment, the moving assembly comprises a frame 4 and a sliding block 5, the top of the frame 4 is provided with an X-axis guide rail and a Y-axis guide rail,
[0086] The sliding block 5 is slidably connected to the X-axis guide rail, the Y-axis guide rail is divided into a first Y-axis guide rail and a second Y-axis guide rail, and the two ends of the X-axis guide rail are slidably connected to the first Y-axis guide rail and the second Y-axis guide rail respectively.
[0087] The sliding block 5 slides on the X-axis guide rail to realize X-axis movement, and the X-axis guide rail can move along the Y-axis guide rail to realize the movement of the sliding block 5 in the Y-axis direction, so that the soldering gun can move in the XY two-dimensional plane.
[0088] In this embodiment, the X-axis guide rail comprises an X-axis guide column 6, and the sliding block 5 is slidably connected to the X-axis guide column 6,
[0089] The two ends of the X-axis guide column 6 are provided with a first transmission belt 7, and the sliding block 5 is further connected to the first transmission belt 7,
[0090] The first transmission belt 7 is driven by a first motor 8, the first transmission belt 7 drives the sliding block 5 to slide along the X-axis guide column 6, and the soldering gun is installed on the sliding block 5.
[0091] The first transmission belt 7 is driven by a motor to move and drive the sliding block 5 to move along the X-axis guide column 6.
[0092] In this embodiment, the first Y-axis guide rail and the second Y-axis guide rail respectively comprise a Y-axis guide column 9, and a moving plate 10 is slidably connected to the Y-axis guide column 9,
[0093] The two ends of the Y-axis guide column 9 are provided with a second transmission belt 11, and the moving plate 10 is further connected to the second transmission belt 11,
[0094] The second transmission belt 11 is driven by a second motor 12, the second transmission belt 11 drives the moving plate 10 to slide along the Y-axis guide column 9, and the two ends of the X-axis guide rail are respectively installed on the moving plate 10 of the first Y-axis guide rail and the second Y-axis guide rail.
[0095] The second transmission belt 11 is driven by a motor to move and drive the moving plate 10 to move along the Y-axis guide column 9, thereby enabling the X-axis guide rail to move, realizing the movement of the soldering gun in the Y-axis direction.
[0096] In the embodiment, the soldering gun comprises a connecting block 16 and a gun head 14, the gun head 14 is connected to the connecting block 16 through a rotating shaft 15, and the connecting block 16 is fixedly connected to the sliding block 5.
[0097] The gun head 14 is connected to the sliding block 5 through the connecting block 16, and the rotating shaft 15 can make the gun head 14 rotate, so that the gun head 14 can be better adapted to welding.
[0098] In the embodiment, the soldering gun head 14 is connected with a temperature sensor, and the melting degree of the soldering tin is monitored through the temperature sensor.
[0099] The power strip automatic soldering device can automatically and quickly solder specific areas, solves the problems of long time consumption, easy missed welding, insufficient soldering precision, low production efficiency and high labor cost in manual soldering, thereby reducing the occurrence of product failure rate and improving product production benefit. According to the fact that the power strip has many soldering points and manual soldering efficiency is low and cannot guarantee the firmness of the soldering points and avoid damage to components caused by manual soldering errors, a power strip automatic soldering device is designed according to the distribution of the current production power strip product soldering. The device fixes the soldering gun on the automatic soldering device support sliding rail, controls the movement of the horizontal sliding block 5 and the vertical sliding block 5 by using a motor, moves the soldering gun to the corresponding soldering point through the position set by the position sensor 3, and the soldering amount and soldering of the soldering gun each time can be set to a fixed value, so that the consistency and accuracy of each soldering point can be solved. The quality and efficiency of the soldering points are greatly improved.
[0100] Embodiment 2
[0101] The power strip automatic soldering method disclosed in the embodiment adopts the following power strip automatic soldering device, which comprises:
[0102] A positioning assembly is arranged for defining the power strip to be soldered.
[0103] The positioning assembly stably positions the power strip to be soldered, so that subsequent accurate welding is realized.
[0104] A point monitoring assembly is arranged above the positioning assembly and is used for capturing the soldering points of the power strip to be soldered.
[0105] The point monitoring assembly is arranged above the positioning assembly and is used for capturing the soldering points of the power strip to be soldered, so that the subsequent setting of the moving path is facilitated.
[0106] A moving assembly is connected with a soldering gun and is used for driving the soldering gun to move.
[0107] A controller is connected with the moving assembly, the point monitoring assembly and the soldering gun respectively, the controller controls the moving path of the moving assembly according to the soldering points captured by the point monitoring assembly, and the controller controls the soldering amount according to the type of the power strip.
[0108] The controller designs the specific moving path according to the obtained soldering points, so that the power strip is accurately soldered and the soldering quality is ensured.
[0109] In the embodiment, the positioning assembly includes a plurality of limiting convex points 1 and a bottom plate 2, the plurality of limiting convex points 1 are arranged around the bottom plate 2 to form a limiting cavity, and the power strip to be soldered is positioned in the limiting cavity.
[0110] The plurality of convex points can better stabilize and position the power strip, and the power strip to be soldered is placed in the limiting cavity during use.
[0111] In the embodiment, the point monitoring assembly includes a plurality of position sensors 3, each position sensor 3 captures the position of the soldering point in the corresponding area, and each position sensor 3 transmits the sensing signal to the controller.
[0112] The plurality of position sensors 3 are arranged, so that each position sensor 3 can detect the soldering point in the responsible area, thereby avoiding the influence of other soldering points and ensuring the sensing effect of the sensor.
[0113] In the embodiment, the moving assembly includes a frame 4 and a sliding block 5, the top of the frame 4 is provided with an X-axis guide rail and a Y-axis guide rail,
[0114] The sliding block 5 is slidably connected to the X-axis guide rail, the Y-axis guide rail is divided into a first Y-axis guide rail and a second Y-axis guide rail, and the two ends of the X-axis guide rail are slidably connected to the first Y-axis guide rail and the second Y-axis guide rail, respectively.
[0115] The sliding block 5 slides on the X-axis guide rail to realize the movement in the X-axis direction, and the X-axis guide rail can move along the Y-axis guide rail to realize the movement of the sliding block 5 in the Y-axis direction, so that the soldering gun can move in the XY two-dimensional plane.
[0116] In the embodiment, the X-axis guide rail includes an X-axis guide column 6, the sliding block 5 is slidably connected to the X-axis guide column 6,
[0117] The two ends of the X-axis guide column 6 are provided with a first transmission belt 7, and the sliding block 5 is further connected to the first transmission belt 7,
[0118] The first transmission belt 7 is driven by a first motor 8, the first transmission belt 7 drives the sliding block 5 to slide along the X-axis guide column 6, and the soldering gun is installed on the sliding block 5.
[0119] The first transmission belt 7 is driven to move by a motor, so as to drive the sliding block 5 to move along the X-axis guide column 6.
[0120] In the embodiment, the first Y-axis guide rail and the second Y-axis guide rail respectively comprise a Y-axis guide column 9, and a moving plate 10 is slidably connected to the Y-axis guide column 9,
[0121] Both ends of the Y-axis guide column 9 are provided with a second transmission belt 11, and the moving plate 10 is further connected to the second transmission belt 11,
[0122] The second transmission belt 11 is driven by a second motor 12, the second transmission belt 11 drives the moving plate 10 to slide along the Y-axis guide column 9, and both ends of the X-axis guide rail are respectively mounted on the moving plate 10 of the first Y-axis guide rail and the second Y-axis guide rail.
[0123] The second transmission belt 11 is driven to move by a motor, so as to drive the moving plate 10 to move along the Y-axis guide column 9, thereby enabling the X-axis guide rail to move, and realizing the movement of the soldering gun in the Y-axis direction.
[0124] In the embodiment, the soldering gun comprises a connecting block 16 and a gun head 14, the gun head 14 is connected to the connecting block 16 through a rotating shaft 15, and the connecting block 16 is fixedly connected to the sliding block 5.
[0125] The gun head 14 is connected to the sliding block 5 through the connecting block 16, and the rotating shaft 15 enables the gun head 14 to rotate, so that the gun head 14 can be better adapted to welding.
[0126] The method comprises the following steps:
[0127] The power strip to be soldered is positioned below the point monitoring assembly, the point monitoring assembly captures the soldering points of the power strip to be soldered,
[0128] The soldering point data is transmitted to a controller, the controller calculates a moving path, and the moving path controls the soldering gun to automatically solder the power strip.
[0129] In the embodiment, a visual detection system is further included, which detects whether the soldering points of the soldered power strip are full, whether there is a short circuit or a missed welding condition.
[0130] The soldering gun adopts a high-speed rotating iron head or a hot air soldering gun to start heating. When the set temperature is reached, the soldering material will be melted and good heat conduction will be generated with the metal contact surface.
[0131] The automatic soldering machine starts working, according to the set programming control logic, so that it can execute the predetermined soldering path, and the accuracy of the position is identified by the position sensor 3 to identify the soldering points of the power strip, and the position sensor 3 sends signals to control the horizontal moving motor and the vertical moving motor to control the soldering gun to execute the predetermined soldering path to move to the corresponding soldering points of the power strip for soldering.
[0132] During the welding process, the temperature needs to be kept within a certain range, and excessive oxidation or damage to the circuit board is easy to cause, and excessive low will lead to false welding. Therefore, the welding machine is equipped with a temperature sensor, which can monitor and adjust the heating intensity in real time.
[0133] After the welding is completed, the processed power strip needs to be taken out manually, and a certain cooling time is given to the solder to solidify and detect the soldering quality.
[0134] The soldering gun uses a high-speed rotating iron head or a hot air soldering gun to start heating. When the set temperature is reached, the soldering material will be melted and good thermal conductivity will be generated with the metal contact surface.
[0135] The automatic soldering machine starts working, according to the set programming control logic, so that it can execute the predetermined soldering path, and the accuracy of the position is identified by the position sensor 3 to identify the soldering points of the power strip, and the position sensor 3 sends signals to control the horizontal moving motor and the vertical moving motor to control the soldering gun to execute the predetermined soldering path to move to the corresponding soldering points of the power strip for soldering.
[0136] During the welding process, the temperature needs to be kept within a certain range, and excessive oxidation or damage to the circuit board is easy to cause, and excessive low will lead to false welding. Therefore, the welding machine is equipped with a temperature sensor, which can monitor and adjust the heating intensity in real time.
[0137] After the welding is completed, the processed power strip needs to be taken out manually, and a certain cooling time is given to the solder to solidify and detect the soldering quality. Unless otherwise specifically stated, the relative arrangement of the components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for the convenience of description, the sizes of the various parts shown in the drawings are not drawn in accordance with the actual proportional relationship. The technology, methods and equipment known to those skilled in the relevant art can not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as part of the authorized description. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0138] In the description of the present application, it should be understood that the orientation words such as "front, back, up, down, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicated orientation or position relationship are generally based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, without the opposite description, these orientation words do not indicate and imply that the indicated device or element must have a particular orientation or be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the protection scope of the present application; the orientation words "inner, outer" refer to the inner and outer of the contour of each component itself.
[0139] For the convenience of description, spatial relative terms such as "over", "above", "upper surface", "upper" and the like can be used herein to describe the spatial positional relationship of one device or feature with other devices or features as shown in the drawings. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation of the device described in the drawings. For example, if the device in the drawing is inverted, the device described as "above" or "over" other devices or structures will be positioned "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below" orientations. The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein are interpreted accordingly.
[0140] In addition, it should be noted that the use of "first", "second" and the like to define parts only facilitates the differentiation of the corresponding parts, and the above words have no special meaning unless otherwise stated, and therefore cannot be understood as a limitation on the protection scope of the present application.
[0141] The above only describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A power strip automatic soldering device, characterized in that, The utility model relates to a kind of soldering machine, including: Positioning assembly for defining the plug-in of soldering tin to be soldered; Point monitoring assembly, which is arranged above the positioning assembly, is used to capture the soldering tin points of the plug-in to be soldered; A moving assembly is connected with a soldering gun for driving the soldering gun to move; A controller is connected with the moving assembly, point monitoring assembly and soldering gun respectively, the controller controls the moving path of the moving assembly according to the soldering tin points captured by the point monitoring assembly, and the controller controls the amount of soldering tin according to the type of plug-in.
2. The power strip automatic soldering device according to claim 1, wherein, The positioning assembly includes a plurality of limiting convex points and a bottom plate, the plurality of limiting convex points are arranged around the limiting cavity on the bottom plate, and the plug-in to be soldered is positioned in the limiting cavity.
3. The power strip automatic soldering device according to claim 2, wherein, The point monitoring assembly includes a plurality of position sensors, which capture the positions of the soldering points in their corresponding areas, and each position sensor transmits the sensing signal to the controller.
4. The power strip automatic soldering device according to claim 1, wherein, The moving assembly includes a frame and a slider, the top of the frame is provided with an X-axis guide rail and a Y-axis guide rail, The slider is slidingly connected to the X-axis guide rail, the Y-axis guide rail is divided into a first Y-axis guide rail and a second Y-axis guide rail, and the two ends of the X-axis guide rail are slidingly connected to the first Y-axis guide rail and the second Y-axis guide rail, respectively.
5. The power strip automatic soldering device according to claim 4, wherein, The X-axis guide rail includes an X-axis guide column, the slider is slidingly connected to the X-axis guide column, The two ends of the X-axis guide column are provided with a first transmission belt, and the slider is also connected to the first transmission belt, The first transmission belt is driven by a first motor, the first transmission belt drives the slider to slide along the X-axis guide column, and the soldering gun is installed on the slider.
6. The power strip automatic soldering device according to claim 5, wherein, The first Y-axis guide rail and the second Y-axis guide rail respectively include a Y-axis guide column, and a moving plate is slidingly connected to the Y-axis guide column, The two ends of the Y-axis guide column are provided with a second transmission belt, and the moving plate is also connected to the second transmission belt, The second transmission belt is driven by a second motor, the second transmission belt drives the moving plate to slide along the Y-axis guide column, and the two ends of the X-axis guide rail are respectively installed on the moving plate of the first Y-axis guide rail and the second Y-axis guide rail.
7. The power strip automatic soldering device according to claim 5, wherein, The soldering gun includes a connecting block and a gun head, the gun head is connected to the connecting block through a rotating shaft, and the connecting block is fixedly connected to the slider.
8. The power strip automatic soldering device according to claim 7, wherein, The soldering gun head is connected with a temperature sensor.