Ion cutting machine for cutting embedded steel plate
By using the flexible positioning of the slide rail and the movable slide block, and the water cooling system of the cooling water tank, the problems of inaccurate positioning and heat accumulation in traditional pre-embedded steel plate cutting machines are solved, achieving precise positioning and efficient cooling, thus improving cutting quality and cutting head life.
Patent Information
- Application Number
- CN202520542118.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-26
AI Technical Summary
Traditional pre-embedded steel plate cutting methods cannot adapt to steel plates of different sizes and shapes, resulting in inaccurate positioning and the generation of a large amount of heat during the ion cutting process, which affects the cutting quality and the life of the cutting head.
A cylinder-driven limiting center plate is used in conjunction with a slide rail seat and a movable slide seat to achieve flexible positioning; combined with the movable slide rail and mounting support frame, the cutting head is continuously water-cooled through a cooling water tank and water supply pipe.
It enables precise positioning of steel plates of different sizes, improves positioning accuracy and processing efficiency, reduces heat during the cutting process, and extends the service life of the cutting head.
Smart Images

Figure CN223903092U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ion cutting machine technical field, concretely is a kind of ion cutting machine for embedded steel plate cutting. BACKGROUND
[0002] Ion cutting machine is a kind of mechanical equipment using ion arc technology, is specially used to process metal materials by plasma cutting process. Plasma cutting technology is based on the heat released by high-temperature plasma arc, and this heat can make the metal of workpiece cutting part partially or completely melt (even evaporate), at the same time, the momentum of high-speed plasma flow is used to remove the molten metal, so as to form accurate cut. In the field of construction engineering, embedded steel plate is a key component, which is composed of a piece of steel plate after accurate cutting and punching treatment and expansion bolt or chemical bolt (as a substitute for steel bar). In the process of producing embedded steel plate, the required steel plate material needs to rely on ion cutting machine for efficient and accurate breaking and cutting operation.
[0003] In the cutting process of embedded steel plate, the traditional cutting method has many shortcomings. Because the steel plate material is easily affected by temperature and expands and shrinks when cutting, and the separation of the plate at the moment of cutting often causes relative shaking or displacement between the required plate and the excess material, which not only affects the cutting accuracy, but also may adversely affect the stability and service life of the cutting equipment. At the same time, the traditional positioning mechanism cannot position the steel plate of different sizes, and a large amount of heat is generated during ion cutting, which cannot be cooled in time, thereby affecting the service life of the cutting head and leading to the decline of cutting quality. Therefore, it is necessary to design an ion cutting machine for embedded steel plate cutting. SUMMARY
[0004] The utility model aims at providing a kind of ion cutting machine for embedded steel plate cutting, solve the technical problems that the traditional positioning mode cannot adapt to steel plate of different sizes and shapes, lead to inaccurate positioning and a large amount of heat generated during ion cutting, which cannot be cooled in time, thereby affecting the service life of the cutting head and leading to the decline of cutting quality, achieve the purpose of accurate positioning and improve cooling cutting efficiency.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: A kind of ion cutting machine for pre-burying steel plate cutting, including ion cutting machine body, the front of the ion cutting machine body is fixedly installed with control panel, the outer wall of the ion cutting machine body is fixedly installed with support long plate, and there are two groups, the top of the support long plate is provided with sliding slot, the inside of the sliding slot is slidably connected with protective cover, the outer wall of the protective cover is provided with mounting hole, and transparent observation window is fixedly installed in the inside of mounting hole, the top of the ion cutting machine body is fixedly installed with guide mounting plate, and the top of guide mounting plate is provided with mounting groove, the inner wall of guide mounting plate is equidistantly and uniformly fixedly installed with guide roller, the inner wall of mounting groove is fixedly installed with placement support table, and placement support table is arranged at the side of guide roller;Positioning cooling component, the positioning cooling component is arranged above and outside guide mounting plate;The positioning cooling component includes: positioning site, the positioning site is arranged above guide mounting plate;Cutting cooling site, the cutting cooling site is arranged above and outside guide mounting plate, and the cutting cooling site is arranged above and outside positioning site.
[0006] Preferably, the positioning site includes: a slide rail seat fixedly installed on the inner wall bottom of the mounting groove and located below the placement support table;The outer wall of the slide rail seat is slidably connected with a moving slide seat, and there are two groups, respectively located at both ends, the outer wall of the moving slide seat is fixedly connected with a connecting cylinder through a connecting block, and there are two groups, the top of the moving slide seat is provided with a moving slide hole, and the moving slide hole is provided on the top of the placement support table, and there are two groups.
[0007] Preferably, the top of the moving slide seat is fixedly installed with a limiting center long plate through a triangular support, and the limiting center long plate is arranged above the placement support table, the triangular support is matched with the moving slide hole, the top of the limiting center long plate is fixedly installed with a connecting plate, the top of the connecting plate is provided with a perforation, and the inside of the perforation is provided with an L-shaped adjusting rod, and the L-shaped adjusting rod extends to the top of the placement support table.
[0008] Preferably, the top of the L-shaped adjusting rod is fixedly installed with a pulling handle, the inner wall of the limiting center long plate is equidistantly and uniformly provided with an up-and-down moving groove, the inner wall top of the up-and-down moving groove is fixedly installed with a spring, the bottom of the spring is fixedly installed with a connecting slide block, and the connecting slide block is slidably connected with the up-and-down moving groove, the outer wall of one side of the connecting slide block is fixedly connected with the outer wall of the L-shaped adjusting rod, and the bottom of the L-shaped adjusting rod is fixedly installed with a positioning magnetic block.
[0009] Preferably, the cutting cooling part comprises: a moving slide rail one fixedly installed on the top of the ion cutting machine body and having two groups of moving slide rails one respectively located on the two side outer walls of the guide installation plate; a cooling water tank arranged outside the ion cutting machine body; a mounting support frame in sliding connection with the outer wall of the moving slide rail one and in U shape, a slide hole being formed in the top of the mounting support frame and a moving slide rail two being fixedly installed on the inner wall of the slide hole, and a mounting moving seat in sliding connection with the outer wall of the moving slide rail two.
[0010] Preferably, the bottom of the mounting moving seat is fixedly installed with a cutting head, the inside of the cooling water tank is provided with a water conveying pump, one side outer wall of the water conveying pump is communicated with a water conveying pipe, the water conveying pipe is movably penetrated through the top of the cooling water tank and extends to one side of the mounting moving seat.
[0011] Preferably, the outer wall of the water conveying pipe is sleeved with a water pipe semicircular seat fixedly installed on the top of the mounting support frame, the outer wall of the water conveying pipe is sleeved with a control valve, the other end of the water conveying pipe is communicated with a spraying head fixedly installed on the outer wall of the mounting moving seat through a support plate.
[0012] The utility model provides a kind of ion cutting machine for embedded steel plate cutting.It has the following beneficial effects:
[0013] (1), the utility model discloses a slide rail seat and moving slide, cooperate the drive of connecting cylinder, so that the limiting central long plate and the components thereon can be flexibly adjusted position, to adapt to different size embedded steel plate, simultaneously, L type adjusting rod is slidably connected in upper and lower moving groove by spring and connecting sliding block, realize the flexible contact and positioning of steel plate edge, avoid the damage of steel plate possibly caused by rigid contact, reach the effect of improving positioning accuracy and processing efficiency.
[0014] (2), the utility model discloses moving slide rail one and mounting support frame and moving slide rail two and mounting moving seat, so that cutting head can be accurately moved to any position on steel plate for cutting, cooperate cooling water tank and provide sustained water cooling for cutting head by water conveying pump and water conveying pipe, effectively reduce the heat generated in the process of cutting, prolong the service life of cutting head, simultaneously, water pipe semicircular seat, control valve makes operator flexibly adjust the flow of cooling water according to cutting demand, and cooling water is evenly sprayed in cutting area, reach the effect of improving cooling efficiency and cutting efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the whole structure schematic diagram of the utility model;
[0016] Figure 2 It is the structure top view of the utility model a kind of ion cutting machine for embedded steel plate cutting.
[0017] Figure 3 The utility model relates a kind of cooling structure side view for ion cutting machine of pre-embedded steel plate cutting;
[0018] Figure 4 The utility model relates a kind of clamping structure side view for ion cutting machine of pre-embedded steel plate cutting.
[0019] In the drawing: 1 ion cutting machine body, 11 support long plate, 12 sliding groove, 13 protective cover, 14 transparent observation window, 2 control panel, 3 guide mounting plate, 31 guide roller, 4 place support table, 5 positioning cooling assembly, 51 positioning site, 511 sliding rail seat, 512 mobile sliding seat, 513 connecting air cylinder, 514 mobile sliding hole, 515 limiting center long plate, 516 connecting plate, 517 L-shaped adjusting rod, 518 pull handle, 519 up and down movement groove, 5110 spring, 5111 connecting sliding block, 5112 positioning magnetic block, 52 cutting cooling site, 521 mobile sliding rail one, 522 installation support frame, 523 mobile sliding rail two, 524 installation mobile seat, 525 cutting head, 526 cooling water tank, 527 water delivery pipe, 528 water pipe semicircular seat, 529 control valve, 5210 spray head. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0021] Examples of the described embodiments are shown in the accompanying drawings, wherein the same or similar notations are used to denote the same or similar elements or elements having the same or similar functions. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as limiting the utility model. EMBODIMENTS
[0022] Based on the fact that the conventional positioning mode cannot adapt to steel plates of different sizes and shapes, leading to inaccurate positioning and a large amount of heat generated in the ion cutting process, which will affect the service life of the cutting head and lead to a decline in cutting quality, the preferred embodiment of the ion cutting machine for pre-embedded steel plate cutting provided by the utility model solves the problems of Figures 1-4The utility model discloses an ion cutting machine for pre-embedded steel plate cutting, including ion cutting machine body 1, the front surface fixed mounting of ion cutting machine body 1 has control panel 2, the outer wall fixed mounting of ion cutting machine body 1 has support long board 11, and have two groups in common, the top of support long board 11 is provided with sliding slot 12, the inside sliding connection of sliding slot 12 has protective cover 13, and the outer wall of protective cover 13 is provided with mounting hole, and the inside fixed mounting of mounting hole has transparent observation window 14, the top fixed mounting of ion cutting machine body 1 has guide mounting plate 3, and the top of guide mounting plate 3 is provided with mounting groove, and the inner wall equal interval even fixed mounting of guide mounting plate 3 has guide roller 31, and the inner wall fixed mounting of mounting groove has the placement support station 4, and the placement support station 4 is set up in the side of guide roller 31, positioning cooling assembly 5 is set up in the upper side of guide mounting plate 3, positioning cooling assembly 5 includes: positioning position 51, positioning position 51 is set up in the upper side of guide mounting plate 3, cutting cooling position 52, cutting cooling position 52 is set up in the upper side of guide mounting plate 3 and the outside, and cutting cooling position 52 is set up in the upper side of positioning position 51 and the outside.
[0023] Positioning position 51 includes: slide rail seat 511, slide rail seat 511 is fixedly installed on the inner wall bottom of mounting groove, and is located below the placement support station 4, the outer wall sliding connection of slide rail seat 511 has mobile sliding seat 512, and has two groups in common, is located at both ends respectively, and the outer wall of mobile sliding seat 512 is fixedly connected with connecting cylinder 513 through connecting block, and has two groups in common, the upper side of mobile sliding seat 512 is provided with mobile sliding hole 514, and mobile sliding hole 514 is set up on the top of placement support station 4, and has two groups in common.
[0024] The top of mobile sliding seat 512 is fixedly installed with limit centering long plate 515 through triangular support, and limit centering long plate 515 is set up above the placement support station 4, and triangular support is matched with mobile sliding hole 514, and the top of limit centering long plate 515 is fixedly installed with connecting plate 516, the top of connecting plate 516 is provided with perforation, and the inside of perforation is provided with L-shaped adjusting rod 517, and L-shaped adjusting rod 517 extends to the upper side of placement support station 4.
[0025] The top of L-shaped adjusting rod 517 is fixedly installed with pull handle 518, and the inner side wall of limit centering long plate 515 is provided with up-and-down moving groove 519 at equal intervals, and the inner wall top of up-and-down moving groove 519 is fixedly installed with spring 5110, and the bottom of spring 5110 is fixedly installed with connecting sliding block 5111, and connecting sliding block 5111 is slidingly connected with up-and-down moving groove 519, and the outer wall of one side of connecting sliding block 5111 is fixedly connected with the outer wall of L-shaped adjusting rod 517, and the bottom of L-shaped adjusting rod 517 is fixedly installed with positioning magnetic block 5112.
[0026] Further, the embodiment is provided with the sliding rail seat 511 and the moving sliding seat 512, which are driven by the cooperating cylinder 513, so that the limiting center long plate 515 and the components thereon can be flexibly adjusted in position to adapt to different sizes of the embedded steel plate. Meanwhile, the L-shaped adjusting rod 517 is connected with the spring 5110 and the connecting sliding block 5111 in the sliding connection in the up-down moving groove 519, so that the flexible contact and positioning of the steel plate edge are realized, and the damage of the steel plate caused by the rigid contact is avoided. Embodiment
[0027] Please refer to Figures 1-4 On the basis of Embodiment One, it is further obtained that the cutting cooling part 52 comprises the moving sliding rail one 521, which is fixedly installed on the top of the ion cutting machine body 1 and has two groups, which are respectively located on the two side outer walls of the guide mounting plate 3; the cooling water tank 526, which is arranged on the outside of the ion cutting machine body 1; the outer wall of the moving sliding rail one 521 is slidably connected with the installation support frame 522, which is in a U shape, the top of the installation support frame 522 is provided with a sliding hole, and the inner wall of the sliding hole is fixedly installed with the moving sliding rail two 523, and the outer wall of the moving sliding rail two 523 is slidably connected with the installation moving seat 524.
[0028] The bottom of the installation moving seat 524 is fixedly installed with the cutting head 525, the inside of the cooling water tank 526 is provided with the water delivery pump, and the outer wall of one side of the water delivery pump is connected with the water delivery pipe 527, the water delivery pipe 527 is movably penetrated through the top of the cooling water tank 526 and extends to one side of the installation moving seat 524.
[0029] The outer wall of the water delivery pipe 527 is sleeved with the water pipe semicircular seat 528, and the water pipe semicircular seat 528 is fixedly installed on the top of the installation support frame 522, the outer wall of the water delivery pipe 527 is sleeved with the control valve 529, and the other end of the water delivery pipe 527 is connected with the spraying head 5210 and is fixedly installed on the outer wall of the installation moving seat 524 through the support plate.
[0030] Further, the embodiment is provided with the moving sliding rail one 521 and the installation support frame 522 and the moving sliding rail two 523 and the installation moving seat 524, so that the cutting head 525 can be accurately moved to any position on the steel plate for cutting, and the cooling water tank 526 provides continuous water cooling for the cutting head 525 through the water delivery pump and the water delivery pipe 527, which effectively reduces the heat generated in the cutting process and prolongs the service life of the cutting head 525. Meanwhile, the water pipe semicircular seat 528 and the control valve 529 enable the operator to flexibly adjust the flow of cooling water according to the cutting demand, and the cooling water is uniformly sprayed in the cutting area.
[0031] In use, during operation, the embedded steel plate to be cut is first placed on the support platform 4, and guided smoothly into the cutting area by the guide roller 31. At this time, the protective cover 13 can slide along the slide groove 12 to adjust its position, thereby protecting the operator from the sparks and spatter generated during the cutting process. At the same time, the transparent observation window 14 allows the operator to clearly observe the cutting process.
[0032] Furthermore, the positioning part 51 begins to operate. The slide rail 511 is fixedly installed at the bottom of the inner wall of the mounting groove. The movable slide 512 slides along the slide rail 511, and through the drive of the connecting cylinder 513, both sets of movable slides 512 move simultaneously. The movable sliding hole 514 above the movable slide 512 is adapted to the triangular bracket, allowing the limiting centering plate 515 to rise and fall smoothly. The operator adjusts the height of the L-shaped adjusting rod 517 by pulling the handle 518. The L-shaped adjusting rod 517 slides within the upper and lower moving grooves 519 via the connecting slider 5111 and is subjected to the elastic force of the spring 5110, achieving flexible contact and positioning. When the positioning magnetic block 5112 at the bottom of the L-shaped adjusting rod 517 contacts and attracts the pre-embedded steel plate, the steel plate is precisely positioned, preparing for subsequent cutting operations.
[0033] Furthermore, the cutting and cooling section 52 begins operation. The mounting support 522 slides along the first movable slide rail 521, while the mounting movable seat 524 slides along the second movable slide rail 523, thus adjusting the position of the cutting head 525. Upon receiving the cutting command, the cutting head 525 begins cutting the embedded steel plate.
[0034] During the cutting process, the water pump in the cooling water tank 526 delivers cooling water through the water pipe 527 to the spray head 5210. The spray head 5210 evenly sprays the cooling water onto the cutting area to reduce the heat generated during cutting, protect the cutting head 525 from high-temperature damage, and extend its service life. The water pipe semi-circular seat 528 is fixedly installed on top of the mounting support frame 522, providing stable support for the water pipe 527. The operator can adjust the flow rate of the cooling water through the control valve 529 to adapt to different cutting needs.
[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An ion cutting machine for cutting of embedded steel plates, comprising an ion cutting machine body (1), characterized in that: The front surface of the ion cutting machine body (1) is fixedly installed with a control panel (2), the outer wall of the ion cutting machine body (1) is fixedly installed with a supporting long plate (11), and there are two groups in total, the top of the supporting long plate (11) is provided with a sliding groove (12), the inner side of the sliding groove (12) is slidably connected with a protective cover (13), the outer wall of the protective cover (13) is provided with a mounting hole, and the inner side of the mounting hole is fixedly installed with a transparent observation window (14), the top of the ion cutting machine body (1) is fixedly installed with a guide mounting plate (3), and the top of the guide mounting plate (3) is provided with a mounting groove, the inner wall of the guide mounting plate (3) is fixedly installed with guide rollers (31) at equal intervals, and the inner wall of the mounting groove is fixedly installed with a placing support table (4), and the placing support table (4) is arranged on one side of the guide rollers (31); A positioning cooling assembly (5) is arranged above and outside the guide mounting plate (3); The positioning cooling assembly (5) comprises: A positioning part (51) is arranged above the guide mounting plate (3); A cutting cooling part (52) is arranged above and outside the guide mounting plate (3), and the cutting cooling part (52) is arranged above and outside the positioning part (51).
2. The ion cutting machine for cutting a pre-embedded steel plate according to claim 1, characterized in that: The positioning part (51) comprises: A sliding rail seat (511) is fixedly installed on the inner wall bottom of the mounting groove and below the placing support table (4); The outer wall of the sliding rail seat (511) is slidably connected with a moving sliding seat (512), and there are two groups in total, which are respectively located at both ends, the outer wall of the moving sliding seat (512) is fixedly connected with a connecting air cylinder (513) through a connecting block, and there are two groups in total, a moving sliding hole (514) is arranged above the moving sliding seat (512), and the moving sliding hole (514) is arranged on the top of the placing support table (4), and there are two groups in total.
3. The ion cutting machine for cutting of embedded steel sheets as claimed in claim 2, wherein: The top of the moving sliding seat (512) is fixedly installed with a limiting center long plate (515) through a triangular support, and the limiting center long plate (515) is arranged above the placing support table (4), the triangular support is matched with the moving sliding hole (514), the top of the limiting center long plate (515) is fixedly installed with a connecting plate (516), the top of the connecting plate (516) is provided with a perforation, and the inner side of the perforation is provided with an L-shaped adjusting rod (517), and the L-shaped adjusting rod (517) extends to above the placing support table (4).
4. The ion cutting machine for cutting a pre-embedded steel plate according to claim 3, characterized in that: The top of the L-shaped adjusting rod (517) is fixedly installed with a pulling handle (518), the inner side wall of the limiting center long plate (515) is provided with an up-down moving groove (519) at equal intervals, and the inner wall top of the up-down moving groove (519) is fixedly installed with a spring (5110).
5. The ion cutting machine for cutting of embedded steel sheets as claimed in claim 4 wherein: The bottom of the spring (5110) is fixedly installed with a connecting sliding block (5111), and the connecting sliding block (5111) is slidably connected with the up-down moving groove (519), one side outer wall of the connecting sliding block (5111) is fixedly connected with the outer wall of the L-shaped adjusting rod (517), and the bottom of the L-shaped adjusting rod (517) is fixedly installed with a positioning magnetic attraction block (5112).
6. The ion cutting machine for cutting of embedded steel sheets as claimed in claim 1 wherein: The cutting cooling part (52) comprises: A moving slide rail one (521) is fixedly installed at the top of the ion cutting machine body (1), and there are two groups of the moving slide rail one (521) on the two side outer walls of the guide installation plate (3); A cooling water tank (526) is arranged outside the ion cutting machine body (1); The outer wall of the moving slide rail one (521) is slidably connected with a mounting support frame (522) in the shape of U, a sliding hole is formed in the top of the mounting support frame (522), a moving slide rail two (523) is fixedly installed on the inner wall of the sliding hole, and the outer wall of the moving slide rail two (523) is slidably connected with a mounting moving seat (524).
7. The ion cutting machine for cutting of embedded steel sheets as claimed in claim 6 wherein: The bottom of the mounting moving seat (524) is fixedly installed with a cutting head (525), the inside of the cooling water tank (526) is provided with a water conveying pump, one side outer wall of the water conveying pump is communicatively provided with a water conveying pipe (527), the water conveying pipe (527) movably penetrates through the top of the cooling water tank (526) and extends to one side of the mounting moving seat (524).
8. The ion cutting machine for cutting of embedded steel sheets as claimed in claim 7 wherein: The outer wall of the water conveying pipe (527) is sleeved with a water pipe semicircular seat (528), the water pipe semicircular seat (528) is fixedly installed at the top of the mounting support frame (522), the outer wall of the water conveying pipe (527) is sleeved with a control valve (529), the other end of the water conveying pipe (527) is communicatively provided with a spraying head (5210), and the spraying head (5210) is fixedly installed on the outer wall of the mounting moving seat (524) through a supporting plate.