Novel automatic handle inserting machine

Abstract

The utility model discloses a novel automatic handle inserting machine which comprises a first base frame, the upper end of the first base frame is provided with a longitudinal linear mechanism, and the upper end of the longitudinal linear mechanism is fixedly connected with a plurality of jig plate bodies through fixing clamps. The transverse linear mechanism is arranged at the position above the first base frame, the rear end of the transverse linear mechanism is fixedly connected with the first base frame through a portal frame, a mounting seat is arranged at the front end of the transverse linear mechanism, and an insertion handle assembly is arranged on the mounting seat; and the vibration disc is arranged on one side of the first base frame. According to the novel automatic handle inserting machine provided by the utility model, through the matching design of multiple structures, the automatic inserting of carborundum grinding needles is realized by combining the automatic feeding and sorting of the base frame II, the sensor detection, the pneumatic transmission and the precision mechanical transmission technology, so that the production efficiency can be greatly improved, the labor cost is reduced, and the production efficiency is improved. And the accuracy and the consistency of insertion of the grinding needle can be remarkably improved, so that the high requirements of precision machining and automatic production are met.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic processing equipment technical field, especially, a kind of new automatic handle inserting machine. BACKGROUND

[0002] In modern manufacturing industry, especially in precision machining and automated production field, efficient, accurate automated assembly technology is one of the key factors to improve production efficiency and product quality. As a commonly used grinding tool, diamond grinding needle has a wide range of applications in material processing, surface treatment and other industries. However, the traditional manual needle inserting method is not only inefficient, but also difficult to ensure the accuracy and consistency of needle insertion, thereby affecting the quality and efficiency of subsequent processing.

[0003] With the continuous development of industrial automation technology, vibration disc automatic feeding sequencing technology, sensor detection technology, pneumatic transmission technology and precision mechanical transmission technology have become increasingly mature, and are widely used in various automated assembly systems. Therefore, the present application provides a new type of automatic handle inserting machine to solve the technical problems mentioned above, and provides a new technical solution. SUMMARY

[0004] Therefore, it is necessary to provide a new type of automatic handle inserting machine to solve the above technical problems. Through the cooperation of multiple structures, the device combines the base frame two automatic feeding sequencing, sensor detection, pneumatic transmission and precision mechanical transmission technology to realize the automatic insertion of diamond grinding needle. This not only greatly improves production efficiency and reduces labor costs, but also significantly improves the accuracy and consistency of needle insertion, thereby meeting the high requirements of precision machining and automated production.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A new type of automatic handle inserting machine is applied to insert diamond grinding needle into the hole of jig plate.

[0007] The new type of automatic handle inserting machine specifically includes:

[0008] Base frame one, the upper end of the base frame one is provided with a longitudinal linear mechanism, and the upper end of the longitudinal linear mechanism is fixedly connected with a plurality of jig plate main bodies through a fixed clamp;

[0009] Horizontal linear mechanism, which is arranged at a position above the base frame one, the rear end of the horizontal linear mechanism is fixedly connected with the base frame one through a gantry, and the front end of the horizontal linear mechanism is provided with a mounting seat, and the mounting seat is provided with a handle inserting assembly;

[0010] Vibration disc, its lower end is fixedly connected with base frame two, the position close to vibration disc of base frame one is provided with pneumatic transmission mechanism, pneumatic transmission mechanism is connected with handle assembly through pipeline.

[0011] As a preferred embodiment of the novel automatic handle inserting machine provided by the utility model, the bottom of the base frame two is provided with an adjustable adjustable support, and the bottom of the base frame two is further fixedly connected with a movable wheel.

[0012] As a preferred embodiment of the novel automatic handle inserting machine provided by the utility model, the pneumatic transmission mechanism comprises a direction adjusting mechanism and a blowing pipeline, the lower end of the direction adjusting mechanism is fixedly connected with a mounting table, the lower end of the mounting table is fixedly connected with the base frame one through a mounting arm, the blowing pipeline is located at the position below the direction adjusting mechanism, the blowing pipeline is fixedly connected with the mounting arm through a fixed table, a gas sending valve is connected to the side surface of the blowing pipeline, the gas sending valve is connected with an external gas sending assembly, and the bottom of the blowing pipeline is connected with the handle assembly through a pipeline.

[0013] As a preferred embodiment of the novel automatic handle inserting machine provided by the utility model, the handle assembly comprises a receiving pipeline, the bottom of the receiving pipeline is provided with a mechanism clamp, a material detector is arranged at the position above the mechanism clamp and the bottom of the receiving pipeline, the side surface of the receiving pipeline is fixedly connected with a mounting seat through a vertical straight line mechanism, and the top of the receiving pipeline is connected with the pneumatic transmission mechanism through a pipeline.

[0014] As a preferred embodiment of the novel automatic handle inserting machine provided by the utility model, the fixing clamp comprises a table plate, a plurality of table seats are fixedly connected to the top of the table plate, a positioning plate is fixedly connected to the top of each table seat, a plurality of fixing motors are arranged at the positions on both sides of the positioning plate and the top of each table seat, the jig plate body is placed at the positions on both sides of the positioning plate, and the fixing motor is used for abutting against the jig plate body to keep the adhesion with the positioning plate.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The novel automatic handle inserting machine provided by the utility model realizes the automatic insertion of the diamond sand grinding needle by combining the automatic feeding and sequencing of the base frame two, sensor detection, pneumatic transmission and precision mechanical transmission technology, can greatly improve the production efficiency, reduce the labor cost, can significantly improve the accuracy and consistency of the grinding needle insertion, and can meet the high requirements of precision machining and automatic production. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the scheme in the utility model, the following will be a simple introduction to the drawings needed to be used in the embodiment description, obviously, the following description of the drawings are some embodiments of the utility model, for those skilled in the art, without creative effort, according to these drawings, other drawings can also be obtained.

[0018] Figure 1 The whole structure schematic diagram of the novel automatic handle inserting machine provided by the utility model is provided.

[0019] Figure 2 The structure schematic diagram of the base frame two and the vibration disc of the novel automatic handle inserting machine provided by the utility model is provided.

[0020] Figure 3 The structure schematic diagram of the pneumatic transmission mechanism of the novel automatic handle inserting machine provided by the utility model is provided.

[0021] Figure 4 The structure schematic diagram of the handle inserting assembly of the novel automatic handle inserting machine provided by the utility model is provided.

[0022] Figure 5 The structure schematic diagram of the longitudinal linear mechanism, the fixed clamp and the jig plate main body of the novel automatic handle inserting machine provided by the utility model is provided.

[0023] Figure 6 The structure schematic diagram of the fixed clamp and the jig plate main body of the novel automatic handle inserting machine provided by the utility model is provided.

[0024] The mark in the drawing is as follows:

[0025] 1, base frame one;2, longitudinal linear mechanism;3, fixed clamp;4, jig plate main body;5, gantry;6, transverse linear mechanism;7, mounting seat;8, base frame two;9, vibration disc;10, pneumatic transmission mechanism;11, adjustable support;12, moving wheel;13, mounting arm;14, mounting table;15, direction adjusting mechanism;16, fixed table;17, blowing pipeline;18, gas feeding valve;19, vertical linear mechanism;20, receiving pipeline;21, material detector;22, mechanism clamp;23, table plate;24, pedestal;25, positioning plate;26, fixed motor. DETAILED DESCRIPTION

[0026] In order to make the person skilled in the art better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor shall belong to the scope of protection of the present application.

[0027] As described in the background, the traditional manual needle insertion method not only has low efficiency, but also is difficult to ensure the accuracy and consistency of the needle insertion, thereby affecting the quality and efficiency of the subsequent processing.

[0028] In order to solve this technical problem, the present application provides a new automatic handle insertion machine which is applied to insert diamond abrasive needle into the hole of the jig plate.

[0029] Specifically, please refer to Figures 1-6 The new automatic handle insertion machine specifically comprises:

[0030] A base frame one 1 is provided with a longitudinal linear mechanism 2 at the upper end, and a plurality of jig plate bodies 4 are fixedly connected to the upper end of the longitudinal linear mechanism 2 through a fixed clamp 3;

[0031] A transverse linear mechanism 6 is arranged at a position above the base frame one 1, and the rear end of the transverse linear mechanism 6 is fixedly connected to the base frame one 1 through a gantry 5. The front end of the transverse linear mechanism 6 is provided with a mounting seat 7, and the mounting seat 7 is provided with a handle insertion assembly;

[0032] A vibrating disc 9 is arranged at a position on one side of the base frame one 1, and the lower end of the vibrating disc 9 is fixedly connected to a base frame two 8. A pneumatic transmission mechanism 10 is arranged at a position close to the vibrating disc 9 of the base frame one 1, and the pneumatic transmission mechanism 10 is connected to the handle insertion assembly through a pipeline.

[0033] The new automatic handle insertion machine provided by the present application realizes the automatic insertion of the diamond abrasive needle by the cooperation of multiple structures, automatic feeding and sorting of the base frame two 8, sensor detection, pneumatic transmission and precision mechanical transmission technology. The production efficiency can be greatly improved, the labor cost can be reduced, the accuracy and consistency of the needle insertion can be significantly improved, and the high requirements of precision machining and automatic production can be met.

[0034] In order to make the person skilled in the art better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor shall belong to the scope of protection of the present application.

[0035] Embodiment 1:

[0036] Please refer to Figures 1-6The utility model relates to a new type automatic handle inserting machine which comprises:

[0037] The upper end of the base frame one 1 is provided with a longitudinal linear mechanism 2, and the upper end of the longitudinal linear mechanism 2 is fixedly connected with a plurality of jig plate bodies 4 through a fixing clamp 3;

[0038] The transverse linear mechanism 6 is arranged at a position above the base frame one 1, the rear end of the transverse linear mechanism 6 is fixedly connected with the base frame one 1 through the gantry 5, the front end of the transverse linear mechanism 6 is provided with a mounting seat 7, and the mounting seat 7 is provided with a handle inserting assembly;

[0039] The vibration disc 9 is arranged at a position on one side of the base frame one 1, the lower end of the vibration disc 9 is fixedly connected with a base frame two 8, the position, close to the vibration disc 9, of the base frame one 1 is provided with a pneumatic conveying mechanism 10, and the pneumatic conveying mechanism 10 is connected with the handle inserting assembly through a pipeline.

[0040] Specifically, the pneumatic conveying mechanism 10 comprises a direction adjusting mechanism 15 and a blowing pipeline 17, the lower end of the direction adjusting mechanism 15 is fixedly connected with a mounting table 14, the lower end of the mounting table 14 is fixedly connected with the base frame one 1 through a mounting arm 13, the blowing pipeline 17 is located at a position below the direction adjusting mechanism 15, the blowing pipeline 17 is fixedly connected with the mounting arm 13 through a fixing table 16, a gas sending valve 18 is connected to the side of the blowing pipeline 17, the gas sending valve 18 is connected with an external gas sending assembly, the bottom of the blowing pipeline 17 is connected with the handle inserting assembly through a pipeline, a sensor is arranged at the top of the blowing pipeline 17 and at a position corresponding to the direction adjusting mechanism 15, and the sensor is used for detecting the direction of the metal sanding needle; when the direction of the metal sanding needle is inconsistent with a preset direction, the metal sanding needle is removed through the direction adjusting mechanism 15.

[0041] Specifically, the handle inserting assembly comprises a receiving pipeline 20, the bottom of the receiving pipeline 20 is provided with a mechanism clamp 22, a material detector 21 is arranged at the top of the receiving pipeline 20 and at a position above the mechanism clamp 22, the side of the receiving pipeline 20 is fixedly connected with the mounting seat 7 through a vertical linear mechanism 19, and the top of the receiving pipeline 20 is connected with the pneumatic conveying mechanism 10 through a pipeline.

[0042] It can be seen that, in use, the diamond grinding needle is placed in the base frame two 8, and after automatic feeding and sorting of the base frame two 8, the two ends of the diamond grinding needle are automatically separated, then enter the blowing pipeline 17, and the high-pressure gas is conveyed through the fixed table 16, so that the diamond grinding needle is sent to the receiving pipeline 20 of the tea cake assembly through the pipeline, and the material is detected by the material detector 21, and the mechanism clamp 22 is automatically clamped, and the receiving pipeline 20 and the mechanism clamp 22 clamping the grinding needle are driven downward by the vertical linear mechanism 19, and are inserted into the hole in the jig plate body 4 below, and the jig plate body 4 has a plurality of spaced holes, and the fixed clamp 3 and the jig plate body 4 are driven to move by the longitudinal linear mechanism 2, so that one is moved after another is inserted, until the holes in the jig plate body 4 are full. After one jig plate body 4 is full, the mounting seat 7 and the handle assembly are moved to the position of the next jig plate body 4 by the transverse linear mechanism 6, and then the insertion is started, and the above process is repeated until all the jig plate bodies 4 are inserted.

[0043] The present application aims to combine the base frame two 8 automatic feeding and sorting, sensor detection, pneumatic transmission and precision mechanical transmission and other advanced technologies to realize the automatic insertion of diamond grinding needles and provide an efficient and accurate automatic assembly solution for related industries. The base frame two 8 and the pneumatic transmission mechanism 10 are both mature existing technologies.

[0044] The working principle of the base frame two 8 mainly depends on the frequency converter, motor and pulse electromagnet. The pulse electromagnet below the hopper makes the hopper vibrate vertically, and the inclined spring sheet drives the hopper to do torsional vibration around its vertical axis. The parts in the hopper are lifted along the spiral track by this vibration, and during the lifting process, they are screened or changed in posture through a series of tracks, and finally automatically enter the assembly or processing position in a unified state according to the requirements of assembly or processing.

[0045] The pneumatic transmission mechanism 10 can monitor the position and state of the material in real time through sensor detection technology, ensuring the accuracy of automatic assembly. The pneumatic transmission technology can quickly and stably deliver the grinding needle to the designated position, providing strong support for the insertion operation.

[0046] Example 2:

[0047] The new automatic handle insertion machine provided in Example 1 is further optimized, specifically, as shown in Figure 2 The bottom of the base frame two 8 is provided with an adjustable adjustable support 11, and the bottom of the base frame two 8 is also fixedly connected with a moving wheel 12.

[0048] Through the above structure design, the height position of the base frame two 8 can be adaptively adjusted by adjusting the adjustable support 11. After adjusting the adjustable support 11 upward, the moving wheel 12 is in contact with the ground, so that the base frame two 8 can be moved conveniently.

[0049] Example 3:

[0050] The new automatic handle inserting machine provided in Example 1 is further optimized, specifically, as shown in Figure 6 The fixed clamp 3 comprises a table plate 23, the top of the table plate 23 is fixedly connected with a plurality of pedestals 24, the top of each pedestal 24 is fixedly connected with a positioning plate 25, a plurality of fixed motors 26 are arranged at the top of each pedestal 24 and located at the positions on both sides of the positioning plate 25, the jig plate body 4 is placed at the positions on both sides of the positioning plate 25, and the fixed motor 26 is used to abut against the jig plate body 4 to keep the jig plate body 4 adhered to the positioning plate 25.

[0051] Through the above structural design, the jig plate body 4 can be positioned and placed through the positioning plate 25, and after the jig plate body 4 is placed, the fixed motor 26 is started to abut against the jig plate body 4 to adhere to the positioning plate 25, so that the jig plate body 4 is limited and fixed.

Claims

1. A new automatic handle inserter characterized in that, Include: The upper end of the base frame one (1) is provided with a longitudinal linear mechanism (2), the upper end of the longitudinal linear mechanism (2) is fixedly connected with a plurality of jig plate bodies (4) through a fixed clamp (3); The horizontal linear mechanism (6) is arranged at a position above the base frame one (1), the rear end of the horizontal linear mechanism (6) is fixedly connected with the base frame one (1) through a gantry (5), and the front end of the horizontal linear mechanism (6) is provided with a mounting seat (7), and the mounting seat (7) is provided with a handle assembly; The vibration disc (9) is arranged at a position on one side of the base frame one (1), and the lower end of the vibration disc (9) is fixedly connected with a base frame two (8). The position close to the vibration disc (9) of the base frame one (1) is provided with a pneumatic conveying mechanism (10), and the pneumatic conveying mechanism (10) is connected with the handle assembly through a pipeline.

2. The new automatic handle inserting machine according to claim 1, characterized in that, The bottom of the base frame two (8) is provided with an adjustable adjustable support (11), and the bottom of the base frame two (8) is also fixedly connected with a movable wheel (12).

3. The new automatic handle inserting machine according to claim 1, characterized in that, The pneumatic conveying mechanism (10) includes a direction adjusting mechanism (15) and a blowing pipeline (17), the lower end of the direction adjusting mechanism (15) is fixedly connected with a mounting table (14), the lower end of the mounting table (14) is fixedly connected with the base frame one (1) through a mounting arm (13), the blowing pipeline (17) is located at a position below the direction adjusting mechanism (15), the blowing pipeline (17) is fixedly connected with the mounting arm (13) through a fixed table (16), the side of the blowing pipeline (17) is connected with a gas sending valve (18), the gas sending valve (18) is connected with an external gas sending assembly, and the bottom of the blowing pipeline (17) is connected with the handle assembly through a pipeline.

4. The new automatic handle inserting machine according to claim 1, characterized in that, The handle assembly includes a receiving pipeline (20), the bottom of the receiving pipeline (20) is provided with a mechanism clamp (22), the bottom of the receiving pipeline (20) and the position above the mechanism clamp (22) are provided with a material detector (21), the side of the receiving pipeline (20) is fixedly connected with the mounting seat (7) through a vertical linear mechanism (19), and the top of the receiving pipeline (20) is connected with the pneumatic conveying mechanism (10) through a pipeline.

5. The new automatic handle inserting machine according to claim 1, characterized in that, The fixed clamp (3) includes a table plate (23), the top of the table plate (23) is fixedly connected with a plurality of seats (24), the top of each seat (24) is fixedly connected with a positioning plate (25), a plurality of fixed motors (26) are arranged at the top of each seat (24) and at positions on both sides of the positioning plate (25), the jig plate body (4) is placed at a position between the positioning plates (25), and the fixed motor (26) is used for abutting against the jig plate body (4) to keep the jig plate body (4) in close contact with the positioning plate (25).

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