Supporting device for propeller blade polishing
By designing a directional and rotating support mechanism, combined with a lifting and limiting mechanism, the problem of propeller blade swaying during the grinding process was solved, achieving stable support and uniform grinding of the blades, thus improving the grinding effect and the service life of the blades.
Patent Information
- Application Number
- CN202520572198.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-28
AI Technical Summary
During the grinding process, propeller blades are prone to shaking due to uneven force, resulting in uneven grinding and reduced blade thickness, which affects service life. At the same time, the existing support device is not effective when in contact with the inclined surface, resulting in unstable support.
A propeller blade grinding support device was designed, which includes a directional support mechanism and a rotary support mechanism. The stability of the propeller blade is improved by a lifting component and a limiting mechanism. The directional support mechanism and the rotary support mechanism are supported by the lifting component and the limiting mechanism, respectively, to ensure the stability and accurate positioning of the propeller blade during the grinding process.
This improved the stability of the propeller blades during the grinding process, prevented the blades from separating from the support device, and enhanced the grinding effect and the service life of the blades.
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Figure CN223903612U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a supporting device, in particular to a supporting device for propeller blade polishing. BACKGROUND
[0002] Propeller refers to the propeller in air or water rotation, the power of engine rotation is converted into the device of propeller, the structure of propeller is connected together through hub two or more propeller and hub, the rear side of propeller is helical surface or approximate helical surface one kind of propeller, in the production process of propeller, the surface of propeller produced is uneven, the propeller with uneven surface increases the friction between propeller and water in the use process, resulting in the increase of oil consumption of ship, in order to increase the smoothness of propeller surface, the staff usually polishes propeller surface through polishing equipment.
[0003] Propeller surface is usually polished gradually from one area to another area in the polishing process, the stress position of propeller changes in the process of transferring polishing area, because the underside of propeller is suspended, the propeller needs to be pressed and covered in the process of polishing propeller, so as to improve the polishing effect of propeller, however, when polishing propeller, propeller is prone to shaking due to uneven stress, and the force of polishing propeller by polishing equipment cannot be accurately controlled when propeller shakes, so the position of propeller pressed and covered by polishing equipment is prone to too large or too small force, when the force of polishing propeller by polishing equipment is too small, the propeller can be polished again by polishing equipment, and when the force of polishing propeller by polishing equipment is too large, the amount of propeller polished by polishing equipment is too large, and the position of propeller polished by polishing equipment is prone to concave, so not only the flatness of propeller is affected, but also the service life of propeller is affected.
[0004] In order to improve the stability of propeller surface, the propeller surface is usually supported by supporting device, since the propeller surface is mostly inclined, the rubber pad is in an inclined state when contacting with the propeller surface, the propeller surface is subjected to horizontal or inclined force by polishing mechanism during the movement of polishing mechanism along the propeller surface, the propeller is prone to shaking after being subjected to the force of polishing mechanism, and the shaking amplitude of propeller increases during the continuous shaking of propeller, so that the propeller is separated from the rubber pad, the supporting effect of supporting mechanism on propeller surface is reduced, therefore, we propose a supporting device for propeller polishing. UTILITY MODEL CONTENTS
[0005] The utility model discloses a prop device for propeller blade polishing, which solves the problems in the prior art.
[0006] To achieve the above object, the utility model discloses a prop device for propeller blade polishing, which solves the problems in the prior art.
[0007] As a further improvement of the technical scheme, the directional support mechanism and the rotating support mechanism each include a lifting assembly, the lifting assembly includes a support cylinder arranged on the base, a first screw is rotatably arranged inside the support cylinder along the axial direction of the support cylinder, a support rod is threadedly connected to the outside of the first screw, the rotating first screw drives the second support rod to move up and down inside the support cylinder, and the end of the support rod away from the base penetrates through the top of the second support cylinder and extends above the second support cylinder.
[0008] As a further improvement of the technical scheme, the top of the second support rod in the rotating support mechanism is provided with a mounting ball cavity, an articulation ball is slidably arranged inside the mounting ball cavity, a rotating rod is fixedly arranged on the surface of the articulation ball outside the mounting ball cavity, a second rubber pad is fixedly arranged at the end of the rotating rod away from the articulation ball, a first rubber pad is fixedly arranged at the top of the second support rod in the directional support mechanism, and the first rubber pad and the second rubber pad are in close contact with the surface of the propeller blade close to the base.
[0009] As a further improvement of the technical scheme, the limiting mechanism includes a mounting shell fixedly arranged on one side of the rotating rod, a second screw is rotatably connected inside the mounting shell along the axial direction of the mounting shell, a moving rod is screw-connected to the outside of the second screw, the moving rod is slidably arranged inside the mounting shell, the rotating second screw drives the moving rod to move inside the mounting shell, the end of the moving rod away from the rotating rod extends to the outside of the mounting shell and is slidably provided with a moving plate, and the end of the moving plate close to the propeller blade is fixedly provided with a limiting block.
[0010] As a further improvement of the technical solution, the first bevel gear is coaxially fixed at a position close to the bottom outside the first screw rod, the second bevel gear is meshingly connected to the first bevel gear, the transmission rod is fixed to the second bevel gear and penetrates the side wall of the supporting cylinder, the rotating disc is fixed to the end of the transmission rod away from the second bevel gear, the first screw rod is driven to rotate by the first bevel gear during rotation of the second bevel gear, and the slide rail is fixed to one side of the inner wall of the supporting cylinder along the axial direction of the first screw rod.
[0011] Compared with the prior art, the utility model has the advantages of:
[0012] 1、The propelling device for polishing propeller blade, the staff puts the propeller on the base through the mechanical equipment, then the staff puts the directional support mechanism and the rotating support mechanism on the base and adjusts the support mechanism and the rotating support mechanism to support the blade, increases the stability of the propeller during polishing, positions the position of the rotating support mechanism and the blade through the limiting mechanism, improves the connection effect between the rotating support mechanism and the blade, avoids the separation of the blade and the polishing equipment during polishing, reduces the support effect of the rotating support mechanism and the directional support mechanism on the blade, and improves the polishing effect of the polishing equipment on the blade. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the whole structure schematic diagram of the utility model;
[0014] Figure 2 It is the whole structure schematic diagram of the utility model directional support mechanism;
[0015] Figure 3 It is the whole structure schematic diagram of the utility model rotating support mechanism;
[0016] Figure 4 It is the cross section structure schematic diagram of the utility model rotating support mechanism one;
[0017] Figure 5 It is the cross section structure schematic diagram of the utility model rotating support mechanism two;
[0018] Figure 6 It is the cross section structure schematic diagram of the utility model rotating support mechanism three;
[0019] Figure 7 It is the three-dimensional explosion diagram of the utility model limiting mechanism.
[0020] The meaning of each reference in the figure is:
[0021] 1、Base;
[0022] 2, propeller shaft; 21, blade;
[0023] 3, directional support mechanism; 31, first rubber pad;
[0024] 4, rotating support mechanism; 41, support cylinder; 411, sliding rail; 42, first screw rod; 43, support rod; 44, mounting ball cavity; 45, joint ball; 46, rotating rod; 47, second rubber pad; 48, first bevel gear; 49, second bevel gear;
[0025] 5, limiting mechanism; 51, mounting shell; 52, second screw rod; 53, moving rod; 54, moving plate; 55, limiting block; 56, trapezoidal sliding block; 57, trapezoidal sliding groove. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0027] Embodiment 1
[0028] Please refer to Figure 1 - Figure 7 As shown in the figure, one of the purposes of the embodiment is to provide a support device for polishing propeller blades, which comprises a base 1, the base 1 is provided with a propeller, the propeller comprises a propeller shaft 2, the surface of the propeller shaft 2 is circumferentially arranged and fixed with a plurality of blades 21, the base 1 is provided with a directional support mechanism 3 and a rotating support mechanism 4, in use, the directional support mechanism 3 and the rotating support mechanism 4 will be used in several, and the sizes of the several directional support mechanisms 3 and the rotating support mechanisms 4 will be different, the figure of the present scheme shows one directional support mechanism 3 and one rotating support mechanism 4, which is used to help understand the structure and function of the directional support mechanism 3 and the rotating support mechanism 4, the directional support mechanism 3 and the rotating support mechanism 4 are located below the blades 21, the directional support mechanism 3 and the rotating support mechanism 4 are used to support the blades 21, the workers carry the propeller by mechanical equipment and place the propeller on the base 1, at this time the bottom of the propeller shaft 2 of the propeller is in contact with the base 1, at this time the blades 21 are in a suspended state, then the workers place several directional support mechanisms 3 and rotating support mechanisms 4 with different sizes on the base 1, and place the directional support mechanisms 3 and the rotating support mechanisms 4 with appropriate sizes according to the different distances between the blades 21 and the base 1, the workers adjust the directional support mechanisms 3 and the rotating support mechanisms 4 to support the blades 21, and increase the stability of the blades 21 in the polishing process.
[0029] The directional support mechanism 3 and the rotating support mechanism 4 each comprise a lifting assembly, which comprises a support cylinder 41 arranged on the base 1, a first screw rod 42 arranged in the interior of the support cylinder 41 and rotating along the axial direction of the support cylinder 41, a support rod 43 threadedly connected to the outside of the first screw rod 42, and the rotating first screw rod 42 drives the second support rod 43 to move up and down in the interior of the support cylinder 41, while a slide rail 411 is fixedly arranged on one side of the inner wall of the support cylinder 41 along the axial direction of the first screw rod 42, and the support rod 43 is slidingly connected to the outside of the slide rail 411 at a position close to the bottom of the support rod 43, so that the position of the support rod 43 is limited by the slide rail 411 during the movement of the support rod 43, thereby avoiding that the support rod 43 cannot move due to the rotation of the first screw rod 42 during the rotation of the first screw rod 42.
[0030] A first bevel gear 48 is coaxially fixedly arranged at a position close to the bottom of the outside of the first screw rod 42, the first bevel gear 48 is rotationally arranged in the interior of the second support cylinder 41 at a position close to the bottom, a second bevel gear 49 is meshingly connected to the first bevel gear 48, a transmission rod penetrating through the side wall of the support cylinder 41 is fixed to the second bevel gear 49, the transmission rod is horizontally arranged, the central axes of the first bevel gear 48 and the second bevel gear 49 are vertically arranged, a rotating disc is fixedly arranged at an end of the transmission rod away from the second bevel gear 49, a rocker is arranged at a position close to one side of the surface of the rotating disc away from the transmission rod, an end of the support rod 43 away from the base 1 penetrates through the top of the second support cylinder 41 and extends above the second support cylinder 41, a worker holds and rotates the rocker, so that the rotating disc drives the transmission rod and the second bevel gear 49 to rotate, the rotating second bevel gear 49 drives the first bevel gear 48 to rotate, and the first screw rod 42 drives the support rod 43 to ascend and approach the paddle 21 through the threaded connection between the first screw rod 42 and the support rod 43 during the rotation of the first screw rod 42.
[0031] A first rubber pad 31 is fixedly arranged at the top of the second support rod 43 in the directional support mechanism 3, and the first rubber pad 31 is in close contact with the surface of the paddle 21 close to the base 1 during the use of the directional support mechanism 3, the ascending support rod 43 drives the first rubber pad 31 to approach the paddle 21 and contact the lower surface of the paddle 21, so that the paddle 21 is supported by the directional support mechanism 3 and the stability of the paddle 21 during the polishing process is increased.
[0032] The top of the second supporting rod 43 in the rotating supporting mechanism 4 is provided with a mounting ball cavity 44, the inside of the mounting ball cavity 44 is slidably provided with a joint ball 45, the joint ball 45 can be adjusted at any angle inside the mounting ball cavity 44, the surface of the joint ball 45 outside the mounting ball cavity 44 is fixedly provided with a rotating rod 46, the end of the rotating rod 46 away from the joint ball 45 is fixedly provided with a second rubber pad 47, in the lifting process of the second supporting rod 43 of the rotating supporting mechanism 4, the worker holds and rotates the rotating rod 46 to make the joint ball 45 slide inside the mounting ball cavity 44, so that the rotating rod 46 drives the second rubber pad 47 to rotate, changes the inclination angle of the second rubber pad 47, makes the second rubber pad 47 closely contact with the surface of the paddle 21, so as to improve the supporting effect of the rotating supporting mechanism 4 on the paddle 21, further improves the stability of the paddle 21 in the polishing process, at the same time, the vibration generated in the polishing process of the paddle 21 is buffered through the first rubber pad 31 and the second rubber pad 47, avoids the impact force of the paddle 21 in the polishing process being too large to cause the paddle 21 to deform, and affects the normal use of the subsequent paddle 21.
[0033] By setting a plurality of directional supporting mechanisms 3 and rotating supporting mechanisms 4 with different sizes on the lower side of each paddle 21, the lower side of the paddle 21 is stably supported, so as to improve the stability of the paddle 21 when being polished.
[0034] In the process of moving the polishing mechanism along the surface of the paddle 21, the polishing mechanism will exert a horizontal or inclined force on the paddle 21, and the paddle 21 will be easily shaken after being subjected to the force exerted by the polishing mechanism. In the process of continuous shaking of the paddle 21, the shaking amplitude of the paddle 21 is likely to increase, causing the paddle 21 to separate from the rubber pad, resulting in a decrease in the supporting effect of the supporting mechanism on the paddle 21. To prevent the paddle 21 from separating from the rubber pad, a limiting mechanism 5 is arranged on the rotating supporting mechanism 4, which pulls the side edge of the paddle 21 to fix the position of the rotating supporting mechanism 4 and the paddle 21, thereby preventing the paddle 21 from separating from the rotating supporting mechanism 4. The limiting mechanism 5 includes a mounting shell 51 fixed on one side of the rotating rod 46, a second screw 52 rotatably connected inside the mounting shell 51 along the axis direction of the mounting shell 51, a moving rod 53 screw-connected outside the second screw 52, the moving rod 53 being slidingly arranged inside the mounting shell 51, the rotating second screw 52 driving the moving rod 53 to move inside the mounting shell 51, the moving rod 53 extending to the outside of the mounting shell 51 at an end away from the rotating rod 46 and slidingly arranged with a moving plate 54, the moving plate 54 being fixed with a limiting block 55 at an end close to the paddle 21, the moving rod 53 being fixed with a trapezoidal slide block 56 at an end outside the mounting shell 51, the surface of the moving plate 54 close to the moving rod 53 being provided with a trapezoidal slide groove 57, the trapezoidal slide block 56 being slidingly arranged inside the trapezoidal slide groove 57, and the second screw 52 penetrating through the rotating rod 46 at an end away from the moving rod 53 and being fixed with a knob. In the process of rotating the rotating rod 46, the mounting shell 51 is driven to rotate and tilt. When the second rubber pad 47 contacts the surface of the paddle 21, an operator holds and rotates the knob to drive the second screw 52 to rotate. The rotating second screw 52 drives the moving rod 53 to move away from the rotating rod 46. Then, the operator holds the moving plate 54 and moves the moving plate 54 along the axis direction of the trapezoidal slide groove 57. In the moving process, the moving plate 54 drives the limiting block 55 to approach the paddle 21 and avoids the top of the limiting block 55 from exceeding the upper surface of the paddle 21. At the same time, the operator holds and rotates the knob to drive the second screw 52 to rotate in the opposite direction. The second screw 52 drives the moving plate 54 and the limiting block 55 to approach the paddle 21 through the moving rod 53, so that the limiting mechanism 5 positions the paddle 21 and the second rubber pad 47, avoids the paddle 21 from separating from the second rubber pad 47, and improves the supporting effect of the rotating supporting mechanism 4 on the paddle 21.
[0035] As shown above, the workflow of the present scheme is as follows: the staff carries the propeller by mechanical equipment and places the propeller on the base 1, then the staff places the directional support mechanism 3 and the rotating support mechanism 4 with appropriate size on the base 1 according to the different distance between the blade 21 and the base 1, the first screw rod 42 rotating in the support cylinder 41 drives the support rod 43 to rise, so that the first rubber pad 31 and the second rubber pad 47 are close to the blade 21 and contact with the surface of the blade 21, the blade 21 is supported by the directional support mechanism 3 and the rotating support mechanism 4, the stability of the blade 21 in the polishing process is increased, in the rising process of the second rubber pad 47, the staff rotates the rotating rod 46 to make the second rubber pad 47 tilt and fit the surface of the blade 21, at the same time, the second screw rod 52 rotating in the installation shell 51 drives the moving rod 53 and the moving plate 54 to move away from the rotating rod 46, then the staff pushes the moving plate 54 to move the limiting block 55 close to the blade 21, when the second rubber pad 47 contacts with the surface of the blade 21, the second screw rod 52 reversely rotates to drive the moving plate 54 and the limiting block 55 close to and contact with the blade 21 through the moving rod 53, so that the position of the blade 21 and the second rubber pad 47 is positioned, the blade 21 and the second rubber pad 47 are prevented from separating, and the supporting effect of the rotating support mechanism 4 on the blade 21 is improved.
[0036] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A support device for grinding propeller blades, comprising a base (1), wherein a propeller is disposed on the base (1), the propeller comprising a propeller shaft (2), and a plurality of blades (21) are fixedly arranged circumferentially on the surface of the propeller shaft (2), characterized in that: The base (1) is provided with a directional support mechanism (3) and a rotating support mechanism (4). The directional support mechanism (3) and the rotating support mechanism (4) are located below the blade (21). The directional support mechanism (3) and the rotating support mechanism (4) are used to support the blade (21). The rotating support mechanism (4) is provided with a limiting mechanism (5). The limiting mechanism (5) pulls the side of the blade (21) to fix the position of the rotating support mechanism (4) and the blade (21).
2. The support device for polishing propeller blades according to claim 1, characterized in that: Both the directional support mechanism (3) and the rotating support mechanism (4) include a lifting assembly. The lifting assembly includes a support cylinder (41) mounted on the base (1). A first screw (42) is rotatably mounted inside the support cylinder (41) along the axis of the support cylinder (41). A support rod (43) is threadedly connected to the outside of the first screw (42). The rotating first screw (42) drives the second support rod (43) to move up and down inside the support cylinder (41). The end of the support rod (43) away from the base (1) passes through the top of the second support cylinder (41) and extends to the top of the second support cylinder (41).
3. The support device for polishing propeller blades according to claim 1, characterized in that: The top of the second support rod (43) in the rotary support mechanism (4) has a ball cavity (44) and a joint ball (45) is slidably disposed inside the ball cavity (44). A rotating rod (46) is fixedly disposed on the surface of the joint ball (45) outside the ball cavity (44). A second rubber pad (47) is fixedly disposed at the end of the rotating rod (46) away from the joint ball (45). A first rubber pad (31) is fixedly disposed on the top of the second support rod (43) in the directional support mechanism (3). The first rubber pad (31) and the second rubber pad (47) are in close contact with the surface of the blade (21) near the base (1).
4. The support device for grinding propeller blades according to claim 3, characterized in that: The limiting mechanism (5) includes a mounting shell (51) fixedly disposed on one side of the rotating rod (46). A second screw (52) is rotatably connected inside the mounting shell (51) along the axis of the mounting shell (51). A moving rod (53) is connected to the outer side of the second screw (52). The moving rod (53) is slidably disposed inside the mounting shell (51). The rotating second screw (52) drives the moving rod (53) to move inside the mounting shell (51). The end of the moving rod (53) away from the rotating rod (46) extends to the outer side of the mounting shell (51) and is slidably disposed on a moving plate (54). A limiting block (55) is fixedly disposed at the end of the moving plate (54) near the blade (21).
5. The support device for polishing propeller blades according to claim 2, characterized in that: A first bevel gear (48) is coaxially fixed on the outer side of the first screw (42) near the bottom. A second bevel gear (49) is meshed on the first bevel gear (48). A transmission rod that passes through the side wall of the support cylinder (41) is fixed on the second bevel gear (49). A rotating disk is fixed on the end of the transmission rod away from the second bevel gear (49). During the rotation of the second bevel gear (49), the first screw (42) is driven to rotate through the first bevel gear (48). A slide rail (411) is fixed on one side of the inner wall of the support cylinder (41) along the axial direction of the first screw (42). The support rod (43) is slidably connected to the outer side of the slide rail (411) near the bottom.