Stone wire saw stable in wire winding and unwinding
By introducing support beams and a casting cutting table into the stone wire saw, combined with a C-shaped porous structure, the problem of unstable wire feeding and reeling is solved, improving cutting quality and transportation convenience.
Patent Information
- Application Number
- CN202520337298.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing stone wire saws, with their unsupported beam structure design, struggle to maintain stability during the laying and reeling in of the wire, resulting in decreased cutting quality. Furthermore, the integrated cutting workbench has poor shock resistance and is inconvenient to transport.
The left and right cutting worktables are connected by a support beam and equipped with a wire feeding and take-up mechanism. The support beam and cutting spindle are made of cast iron and combined with a C-shaped porous structure to enhance stability and seismic performance.
It improves the stability of stone wire sawing during wire laying and winding, enhances cutting quality and equipment lifespan, while reducing transportation difficulty and vibration, and enabling convenient disassembly and transportation.
Smart Images
Figure CN223904228U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to stone line saw technical field, concretely is a kind of stone line saw of stable pay-off and pay-off. BACKGROUND
[0002] Stone line saw, full name "diamond wire cutting machine", it is an important equipment for stone processing, stone line saw is mainly through a steel wire line with diamond and other hard abrasive under high-speed motion to cut stone.Usually by motor provides power, through transmission drives steel wire line to carry out reciprocating motion, unidirectional circulation movement, swing movement or reciprocating circulation movement, utilize the friction between diamond abrasive and stone, gradually saw open stone.
[0003] But the existing stone line saw in order to reduce cost, usually adopts no support beam structure design, it is difficult to keep stable in the pay-off to pay-off mechanism operation, to affect the cutting quality, and cutting workbench is usually integrally formed, and this kind of structure setting anti-seismic performance is poor, difficult to split in the transportation process, lead to the problem of difficult transportation, for this, we propose a kind of stone line saw of stable pay-off and pay-off. UTILITY MODEL CONTENT
[0004] (I) the technical problem solved
[0005] In view of the deficiencies of prior art, the utility model provides a kind of stone line saw of stable pay-off and pay-off to solve the problems in the background art.
[0006] (II) technical scheme
[0007] To achieve the above object, the utility model is realized by the following technical scheme: a kind of stone line saw of stable pay-off and pay-off, including support beam, the side of the support beam is installed with left cutting workbench, the side of the left cutting workbench is fixedly connected with pay-off mechanism, the bottom of the pay-off mechanism is fixedly connected with left wire arrangement mechanism, the bottom of the left wire arrangement mechanism is installed with left tension mechanism, the side of the left tension mechanism is fixedly connected with left reversing mechanism, the other side of the support beam is fixedly connected with pay-off mechanism, the bottom of the pay-off mechanism is installed with right wire arrangement mechanism, the bottom of the right wire arrangement mechanism is installed with right tension mechanism, the side of the right tension mechanism is installed with right reversing mechanism.
[0008] Preferably, the front of the support beam is installed with main motor, and the driving end of the main motor is fixedly connected with cutting main shaft.
[0009] Preferably, the left cutting workbench, support beam and right cutting workbench are all processed by casting material, and the outer surface of the left cutting workbench, support beam and right cutting workbench is smooth.
[0010] Preferably, the support beam is a C-shaped porous structure, and the support beam is located between the left cutting workbench and the right cutting workbench.
[0011] Preferably, the cutting spindle is movably connected with a cutting wire on the outside, and the cutting wire is processed from diamond material.
[0012] Preferably, four cutting spindles are arranged, and the four cutting spindles are of the same size and shape.
[0013] (Three) beneficial effects
[0014] The utility model provides a kind of stable wire winding and unwinding stone material wire saw, with the following beneficial effects:
[0015] The stable wire winding and unwinding stone material wire saw is provided with left cutting workbench, support beam and right cutting workbench, which are processed from cast material, and have the effect of durability and non-deformation. The cutting workbench and the right cutting workbench are connected by the support beam, so that the stone material wire saw can be disassembled and transported during transportation. The stability of the stone material wire saw from wire winding to wire unwinding is greatly enhanced, the operation of the stone material wire saw is more stable, and the quality and service life of the stone material wire saw are significantly improved. The support beam has a C-shaped porous structure, which reduces the overall weight while ensuring strength and stability, and has a shock resistance function, reducing the vibration of the stone material wire saw. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the overall structure schematic diagram of the utility model;
[0017] Figure 2 It is the local structure schematic diagram of cutting spindle of the utility model;
[0018] Figure 3 It is the local structure schematic diagram of right cutting workbench of the utility model;
[0019] Figure 4 It is the local structure schematic diagram of wire winding mechanism of the utility model;
[0020] Figure 5 It is the local structure schematic diagram of wire winding mechanism of the utility model;
[0021] In the figure: 1, left cutting workbench; 2, support beam; 3, right cutting workbench; 4, wire winding mechanism; 5, left wire arrangement mechanism; 6, left tension mechanism; 7, left reversing mechanism; 8, cutting wire; 9, cutting spindle; 10, right reversing mechanism; 11, right tension mechanism; 12, right wire arrangement mechanism; 13, wire winding mechanism; 14, main motor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0023] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a stone wire saw of reel stable, including support beam 2, one side of support beam 2 is equipped with left cutting workbench 1, the one side fixed connection of left cutting workbench 1 is equipped with pay-off mechanism 4, the bottom fixed connection of pay-off mechanism 4 is equipped with left wire arrangement mechanism 5, the bottom of left wire arrangement mechanism 5 is equipped with left tension mechanism 6, the one side fixed connection of left tension mechanism 6 is equipped with left reversing mechanism 7, the other side fixed connection of support beam 2 is equipped with take-up mechanism 13, the bottom of take-up mechanism 13 is equipped with right wire arrangement mechanism 12, the bottom of right wire arrangement mechanism 12 is equipped with right tension mechanism 11, the one side of right tension mechanism 11 is equipped with right reversing mechanism 10.
[0024] Further, the front of support beam 2 is equipped with main motor 14, the drive end fixed connection of main motor 14 is equipped with cutting main shaft 9, cutting main shaft 9 is rotated by main motor 14, thereby driving cutting wire 8 to operate, and cutting wire 8 can cut stone.
[0025] Further, left cutting workbench 1, support beam 2 and right cutting workbench 3 are processed by casting material, the outer surface of left cutting workbench 1, support beam 2 and right cutting workbench 3 is smooth, and left cutting workbench 1, support beam 2 and right cutting workbench 3 processed by casting material are more solid and durable, and are not easy to deform.
[0026] Further, support beam 2 is C-shaped porous structure, support beam 2 is located between left cutting workbench 1 and right cutting workbench 3, and support beam 2 with C-shaped porous structure reduces overall weight under the premise of ensuring strength and stability.
[0027] Further, the outside of cutting main shaft 9 is movably connected with cutting wire 8, and cutting wire 8 is processed by diamond material, so that cutting wire 8 is more solid and durable and is not easy to damage.
[0028] Further, four cutting main shafts 9 are provided, the four cutting main shafts 9 are the same in size and shape, and cutting wire 8 can operate by cutting main shaft 9, so as to cut stone.
[0029] Working principle: after installation, first check the installation and safety protection of the utility model, the cutting line 8 is wound to the pay-off mechanism 4 with proper length, then the cutting line 8 is drawn out, the auxiliary winding procedure is carried out, the cutting line 8 is wound to the guide pulley of the left tension mechanism 6 through the guide pulley of the left wire arrangement mechanism 5, is wound to the guide pulley of the left reversing mechanism 7 again, and is wound to the cutting main shaft 9 inward, four cutting main shafts 9 are wound by spiral winding mode, when the spiral winding of the cutting main shaft 9 is finished, the cutting line 8 is wound to the guide pulley of the right reversing mechanism 10 outward, the cutting line 8 is wound to the guide pulley of the right tension mechanism 11 from the guide pulley of the right reversing mechanism 10, is wound to the guide pulley of the right wire arrangement mechanism 12 again, and is wound to the take-up mechanism 13 finally and is pasted and fixed, when cutting stone, the cutting main shaft 9 is rotated by the main motor 14, so that the cutting line 8 is operated, and the cutting line 8 can cut stone, so the use process of the utility model is completed, the utility model is simple in structure, safe and convenient to use.
[0030] The above only is the preferred embodiment of the utility model, and does not use to limit the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be contained in the protection scope of the utility model.
Claims
1. A wire saw for stone material with constant wire tension, comprising a support beam (2), characterized in that: One side of the supporting beam (2) is provided with a left cutting workbench (1), one side of the left cutting workbench (1) is fixedly connected with a pay-off mechanism (4), the bottom of the pay-off mechanism (4) is fixedly connected with a left wire arranging mechanism (5), the bottom of the left wire arranging mechanism (5) is provided with a left tension mechanism (6), one side of the left tension mechanism (6) is fixedly connected with a left reversing mechanism (7), the other side of the supporting beam (2) is fixedly connected with a take-up mechanism (13), the bottom of the take-up mechanism (13) is provided with a right wire arranging mechanism (12), the bottom of the right wire arranging mechanism (12) is provided with a right tension mechanism (11), one side of the right tension mechanism (11) is provided with a right reversing mechanism (10).
2. A line release-stable stone wire saw according to claim 1, characterized in that: The front of the supporting beam (2) is provided with a main motor (14), and the driving end of the main motor (14) is fixedly connected with a cutting main shaft (9).
3. A line release-stable stone wire saw according to claim 1, characterized in that: The left cutting workbench (1), the supporting beam (2) and the right cutting workbench (3) are all made of casting material, and the outer surfaces of the left cutting workbench (1), the supporting beam (2) and the right cutting workbench (3) are smooth.
4. A line release-stable stone wiresaw as defined in claim 1, wherein: The supporting beam (2) is a C-shaped porous structure, and is located between the left cutting workbench (1) and the right cutting workbench (3).
5. A line release stabilized stone wire saw as claimed in claim 2, characterized in that: The outer side of the cutting main shaft (9) is movably connected with a cutting wire (8), and the cutting wire (8) is made of diamond material.
6. A line release stabilized stone wire saw as claimed in claim 2, wherein: The cutting main shaft (9) is provided with four, and the four cutting main shafts (9) are the same in size and shape.