Press-proof wire wrapper for electroplated diamond wire
By designing an automated process, the automation problem of electroplated diamond wire packaging machines in existing technologies has been solved, thereby improving production efficiency, reducing labor costs, avoiding mechanical stress on the diamond wire, and increasing production efficiency.
Patent Information
- Application Number
- CN202520474861.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing electroplated diamond wire packaging machines have a simple structure, low efficiency, high workload for workers, and are prone to damage to the diamond wire due to mechanical pressure.
A pressure-resistant wire packaging device was designed, comprising components such as a frame, wire feeder, winding post, guide ring, wire cutter, pressure bar, buffer spring, packaging rack, control pump, and suction cup. The device automates the winding, cutting, packaging, and sealing of diamond wire, reducing manual operation and avoiding damage to the diamond wire from mechanical pressure.
The automated packaging of electroplated diamond wire has been achieved, reducing labor intensity for workers, improving production efficiency, and avoiding mechanical stress on the diamond wire.
Smart Images
Figure CN223905446U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to diamond wire packaging technical field more specifically, it relates to a kind of electroplated diamond wire anti-pressing line packing device. BACKGROUND
[0002] Diamond has super high hardness, so diamond wire made of diamond material has very high hardness, and electroplated diamond wire has the advantages of smooth cutting surface, high cutting efficiency, small environmental pollution, etc., and has a relatively wide use environment in industry.
[0003] The existing electroplated diamond wire is often packaged and transported in a long bundle during production. During packaging, workers generally need to manually wind the diamond wire into a coil, and then load it into the subsequent packaging, which requires a lot of worker pulling and has a large labor intensity and low work efficiency. Moreover, to make the diamond wire stably located at the appropriate position in the packaging bag, the common packaging device is provided with a pushing device to push the diamond wire inward, avoiding the influence of the sealing device. However, when the diamond wire is pushed, it may be pressed if not handled carefully, which may damage the diamond wire and affect its quality. In addition, to facilitate cooperation with the feeding device, the common packaging device is provided with a conveying structure to transport the packaging bag, which needs to be opened by workers in time and placed on the transportation device for subsequent transportation and sealing, which requires workers to pull and has a high labor requirement. UTILITY MODEL CONTENT
[0004] (I) Technical problem solved
[0005] To solve the problems in the prior art, the utility model provides an electroplated diamond wire anti-pressing line packaging device to solve the technical problem of simple structure and low efficiency of the electroplated diamond wire packaging device mentioned in the background.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an electroplated diamond wire anti-pressing line packaging device, comprising a rack, a wire feeder is arranged at one end of the rack, a wire winding column is arranged at one end of the wire feeder, a guide ring is arranged outside the wire winding column, the guide ring and the wire winding column are matched with the wire feeder, a top bias ring is arranged between the guide ring and the wire winding column, and a wire cutter is arranged between the wire feeder and the guide ring.
[0008] A conveyor is arranged on the rack, a packaging frame is arranged on the conveyor, a pressing rod is arranged on the rack, an output end of the pressing rod is provided with a movable plate, a pressing plate is arranged at the lower end of the movable plate, a buffer spring is arranged between the pressing plate and the movable plate, and the movable plate is matched with the pressing plate through the buffer spring.
[0009] The utility model further sets up, be equipped with control pump on the packing frame, the packing frame both ends are equipped with control push rod, the output of control push rod is equipped with sucking disc, control pump and sucking disc cooperate, the one end of conveyor is equipped with sealing machine, the provision of convenient packing bag, convenient operation, improve efficiency.
[0010] The utility model further sets up, the conveyor includes rotation motor and rotation frame, rotation frame sets up on the output of rotation motor, the packing frame is provided with multiple groups, and is around rotation frame setting, convenient for driving equipment moves.
[0011] The utility model further sets up, the lower end of packing frame is equipped with support backing plate, makes packing bag stable.
[0012] The utility model further sets up, be equipped with movable push rod on the rack, the output of movable push rod is equipped with push frame, the movable hole is seted up on the top eccentric ring, push frame and movable hole slide cooperation, and the front end of push frame and the surface of top eccentric ring adaptation, make easy to unload.
[0013] The utility model further sets up, the front end of rack is equipped with baffle, baffle and winding column cooperate, make diamond wire fall stable.
[0014] The utility model further sets up, the upper end of pressure plate is equipped with guide slide rod, guide slide rod and movable plate cooperate, the upper end of guide slide rod is equipped with limit block, makes pressure plate move stable.
[0015] The utility model further sets up, the lower end of pressure plate is equipped with buffer pad, further improve the effect of preventing pressure.
[0016] (Three) beneficial effects
[0017] Compared with the prior art, the utility model provides a kind of electroplated diamond wire anti-pressing wire packing device, with following beneficial effects:
[0018] 1, through rack support equipment, through line feeder guide electroplated diamond wire enters, through winding column and guide ring and line feeder cooperate, enclose circle, through top eccentric ring and winding column and guide ring cooperate, make the electroplated diamond wire sent can be automatically around winding column into circle bundle, again through wire cutter and divide, whole process does not need worker to participate, reduce worker labor, improve work efficiency.
[0019] 2, through pressure rod and provide power, control movable plate and pressure plate move, through movable plate, pressure plate and buffer spring cooperate, provide buffer structure, so that pressure plate can contract when pushing electroplated diamond wire, reduce the pressure provided by pressure plate to electroplated diamond wire, to reduce the influence of pressure to diamond wire, avoid diamond wire damage.
[0020] 3, through the support of the packaging frame, through the cooperation of the conveyor and the packaging frame to provide power, so that the multiple groups of packaging frames move with the control push rod, through the cooperation of the control push rod and the suction cup, control the movement of the suction cup, through the control of the pump to control the work of the suction cup, so that the suction cup opens the bag opening of the packaging bag in the movement, and avoids after the electroplated diamond wire is packed, facilitates transportation, and cooperates with the subsequent sealing machine to seal, the whole process requires less labor of workers, reduces the pulling amount of workers, and facilitates workers to use. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a front structure schematic view of a plating diamond wire anti-pressing packaging device in the utility model.
[0022] Figure 2 It is a schematic view of the cooperation structure of the pressing plate and the winding column in the utility model.
[0023] Figure 3 It is a schematic view of the cooperation structure of the winding column and the guide ring on the rack and the wire feeder in the utility model.
[0024] Figure 4 It is a schematic view of the cooperation structure of the movable push rod and the top offset ring after disassembly in the utility model.
[0025] Figure 5 It is a schematic view of the cooperation structure of the packaging frame and the suction cup after disassembly in the utility model.
[0026] In the figure: 1, rack; 2, wire feeder; 3, winding column; 4, guide ring; 5, top offset ring; 6, wire cutter; 7, conveyor; 8, packaging frame; 9, pressing rod; 10, movable plate; 11, pressing plate; 12, buffer spring; 13, control pump; 14, control push rod; 15, suction cup; 16, sealing machine; 17, rotating motor; 18, rotating frame; 19, supporting plate; 20, movable push rod; 21, push frame; 22, movable hole; 23, shielding plate; 24, guide slide rod; 25, limiting block; 26, buffer pad. DETAILED DESCRIPTION
[0027] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0029] In the utility model, in the case that no opposite statement is made, the orientation such as "upper, lower" is usually for the direction shown in the drawing or for the vertical, perpendicular or gravity direction; similarly, for the convenience of understanding and description, "left, right" is usually for the left and right shown in the drawing; "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the utility model.
[0030] Please refer to Figures 1-5 A kind of electroplating diamond wire anti-pressing wire packing device, including rack 1, the one end of rack 1 is equipped with wire feeder 2, wire feeder 2 one end is equipped with winding column 3, winding column 3 outside is equipped with guide ring 4, guide ring 4 and winding column 3 are all with wire feeder 2 cooperation, guide ring 4 and winding column 3 between are equipped with top offset ring 5, wire feeder 2 and guide ring 4 between are equipped with wire cutter 6;
[0031] Rack 1 is equipped with conveyor 7, conveyor 7 is equipped with packing frame 8, rack 1 is equipped with pressing rod 9, the output end of pressing rod 9 is equipped with movable plate 10, movable plate 10 lower end is equipped with pressing plate 11, pressing plate 11 and movable plate 10 between are equipped with buffer spring 12, movable plate 10 is cooperated with pressing plate 11 by buffer spring 12.
[0032] In the embodiment, support equipment by rack 1, the electroplated diamond wire that needs to be packed is input through wire feeder 2, makes wire feeder 2 guide diamond wire into between winding column 3 and guide ring 4, under the guidance of guide ring 4, makes diamond wire revolve around winding column 3, and top offset ring 5 will also guide diamond wire to deflect to outside, makes diamond wire become coil, the whole process does not need worker to participate, facilitates the progress of packing work.
[0033] More specifically, install packing bag on packing frame 8, provide power by conveyor 7, make packing frame 8 with packing bag move to the lower end of winding column 3, receive the electroplated diamond wire bundle, then control pressing rod 9 to work, make pressing rod 9 with movable plate 10 move downward, make pressing plate 11 contact with diamond wire bundle, push diamond wire bundle to the lower part of packing bag, avoid diamond wire bundle to stay in the upper part of packing bag, for subsequent sealing, and by the buffering effect of buffer spring 12, when pressing plate 11 pushes diamond wire bundle to the bottom, buffer spring 12 contracts, moves to movable plate 10 direction, prevent excessive pressure to affect diamond wire.
[0034] Please refer to Figure 1 And Figure 5 As a kind of embodiment of packing frame: packing frame 8 is equipped with control pump 13, packing frame 8 two ends are equipped with control push rod 14, the output end of control push rod 14 is equipped with suction cup 15, control pump 13 is cooperated with suction cup 15, conveyor 7 one end is equipped with sealing machine 16.
[0035] Specifically, when the packaging bag is placed on the packaging frame 8, the suction cup 15 is moved by controlling the push rod 14 to contact the two ends of the bag opening of the packaging bag, the pump 13 is controlled to make the suction cup 15 suck the two ends of the packaging bag, the bag opening is opened and maintained in the open state by controlling the push rod 14, and after the electroplated diamond wire is loaded, the bag opening is closed by controlling the push rod 14, and then sealed by the subsequent sealing machine 16.
[0036] Please refer to Figure 1 , as a further embodiment of the conveyor: the conveyor 7 comprises a rotating motor 17 and a rotating frame 18, the rotating frame 18 is arranged on the output end of the rotating motor 17, and the packaging frame 8 is arranged in multiple groups and around the rotating frame 18.
[0037] Specifically, the rotating motor 17 provides power to drive the rotating frame 18 to rotate, thereby forming the conveyor 7, and simultaneously driving the multiple groups of packaging frames 8 to rotate.
[0038] Please refer to Figure 5 , as a further embodiment of the packaging frame: the lower end of the packaging frame 8 is provided with a supporting plate 19.
[0039] Specifically, the supporting plate 19 provides a supporting structure to prevent the packaging bag from being separated from the suction cup 15.
[0040] Please refer to Figure 3 and Figure 4 , as a further embodiment of the rack: the rack 1 is provided with a movable push rod 20, the output end of the movable push rod 20 is provided with a push frame 21, the top offset ring 5 is provided with a movable hole 22, the push frame 21 and the movable hole 22 are in sliding fit, and the front end of the push frame 21 is adapted to the surface of the top offset ring 5.
[0041] Specifically, the movable push rod 20 provides a pushing force to move the push frame 21, and the front end of the push frame 21 extends out of the movable hole 22 to push the diamond wire bundle forward to separate it from the support of the winding column 3.
[0042] Please refer to Figure 1 , as a further embodiment of the rack: the front end of the rack 1 is provided with a shielding plate 23, and the shielding plate 23 cooperates with the winding column 3.
[0043] Specifically, the shielding plate 23 is used to limit and block the pushed-off diamond wire to prevent it from flying far and falling into the packaging bag.
[0044] Please refer to Figure 2 , as a further embodiment of the pressing plate: the upper end of the pressing plate 11 is provided with a guide slide rod 24, the guide slide rod 24 cooperates with the movable plate 10, and the upper end of the guide slide rod 24 is provided with a limiting block 25.
[0045] Specifically, the movement of the pressing plate 11 is guided to keep stable and avoid deviation by the cooperation of the guide slide rod 24 and the movable plate 10.
[0046] Please refer to Figure 2 As a further embodiment of the pressing plate, the lower end of the pressing plate 11 is provided with a buffer pad 26.
[0047] Specifically, the pressing plate 11 contacts the diamond wire through the buffer pad 26 to provide protection at one end and avoid damage to the diamond wire caused by pressure.
[0048] In summary, when the whole device is in use or operation:
[0049] When using the device, connect the device to the external power supply, support the device through the rack 1, input the electroplated diamond wire to be packaged through the wire feeder 2, make the wire feeder 2 guide the diamond wire between the winding column 3 and the guide ring 4, make the diamond wire rotate around the winding column 3 under the guidance of the guide ring 4, and the top deflection ring 5 will also guide the diamond wire to deflect outward, so that the diamond wire becomes a coil, the whole process does not require workers to participate, which is convenient for packaging work, then control the wire cutter 6 to work to cut the wound diamond wire, then control the movable push rod 20 to work to provide a pushing force, make the pusher 21 move, the front end of the pusher 21 extends from the movable hole 22, can push the diamond wire bundle forward to make it separate from the support of the winding column 3, limit and block the pushed away diamond wire through the shielding plate 23 to avoid flying far, but fall under the shielding plate 23 into the packaging bag, then control the pressing rod 9 to work, the pressing rod 9 moves downward with the movable plate 10, makes the pressing plate 11 contact the diamond wire bundle, pushes the diamond wire bundle to the lower part of the packaging bag, avoids the diamond wire bundle staying at the upper part of the packaging bag for subsequent sealing, and through the buffering effect of the buffer spring 12, when the pressing plate 11 pushes the diamond wire bundle to the bottom, the buffer spring 12 contracts and moves to the movable plate 10 direction to prevent excessive pressure from affecting the diamond wire, and through the cooperation of the guide slide rod 24 and the movable plate 10, the movement of the pressing plate 11 is guided to keep stable and avoid deviation, in addition, the pressing plate 11 contacts the diamond wire through the buffer pad 26 to provide protection at one end and avoid damage to the diamond wire caused by pressure.
[0050] In the process of the endless wire coil being discharged, the packaging bag is supported by the packaging frame 8, the rotating motor 17 is powered to drive the rotating frame 18 to rotate, thereby forming the conveyor 7, and a plurality of sets of the packaging frame 8 are driven to rotate to place the packaging bag on the idle packaging frame 8. The packaging bag is supported by the packaging frame 8, the push rod 14 is controlled to drive the suction cup 15 to move, so that the suction cup 15 contacts the two ends of the bag opening of the packaging bag, the pump 13 is controlled to enable the suction cup 15 to suck the two ends of the packaging bag, the supporting plate 19 provides a supporting structure to avoid the packaging bag from being separated from the suction cup 15, the push rod 14 is controlled to open the bag opening and maintain the open state. In this process, the conveyor 7 moves the packaging frame 8 with the packaging bag to the lower end of the winding column 3 to receive the bundled electroplated diamond wire, and then sends the packaging bag containing the diamond wire out, during which the push rod 14 is controlled to close the bag opening, and then the subsequent sealing machine 16 is used for sealing, thereby completing the packaging. The packaged diamond wire is taken off, and a new packaging bag is replaced.
[0051] In all the above-mentioned solutions, the connection between the two components can be selected according to the actual situation, such as welding, bolt and nut cooperation connection, bolt or screw connection or other known connection mode, which will not be described one by one. In the above, whenever there is a fixed connection, welding is preferred. Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model. The scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A kind of electroplating diamond wire anti-pressing line packer, including rack (1), it is characterized by: One end of the frame (1) is provided with a wire feeder (2), one end of the wire feeder (2) is provided with a winding column (3), the outer side of the winding column (3) is provided with a guide ring (4), the guide ring (4) and the winding column (3) are matched with the wire feeder (2), the guide ring (4) and the winding column (3) are provided with a top bias ring (5), the wire feeder (2) and the guide ring (4) are provided with a tangent cutter (6). The frame (1) is provided with a conveyor (7), the conveyor (7) is provided with a packaging frame (8), the frame (1) is provided with a pressure rod (9), the output end of the pressure rod (9) is provided with a movable plate (10), the lower end of the movable plate (10) is provided with a pressure plate (11), the pressure plate (11) and the movable plate (10) are provided with a buffer spring (12), the movable plate (10) is matched with the pressure plate (11) through the buffer spring (12).
2. The gold plating diamond wire anti-pressing packaging device according to claim 1, characterized in that: The packaging frame (8) is provided with a control pump (13), both ends of the packaging frame (8) are provided with a control push rod (14), the output end of the control push rod (14) is provided with a suction cup (15), the control pump (13) is matched with the suction cup (15), one end of the conveyor (7) is provided with a sealing machine (16).
3. The gold plating diamond wire anti-pressing packing device according to claim 2, characterized in that: The conveyor (7) comprises a rotating motor (17) and a rotating frame (18), the rotating frame (18) is arranged on the output end of the rotating motor (17), the packaging frame (8) is provided with a plurality of groups and is arranged around the rotating frame (18).
4. The gold plating diamond wire anti-pressing packing device according to claim 1, characterized in that: The lower end of the packaging frame (8) is provided with a supporting plate (19).
5. The gold plating diamond wire anti-pressing packing device according to claim 1, characterized in that: The frame (1) is provided with a movable push rod (20), the output end of the movable push rod (20) is provided with a push frame (21), the top bias ring (5) is provided with a movable hole (22), the push frame (21) is matched with the movable hole (22) in sliding mode, and the front end of the push frame (21) is matched with the surface of the top bias ring (5).
6. The gold plating diamond wire anti-pressing packaging device according to claim 5, characterized in that: The front end of the frame (1) is provided with a shielding plate (23), the shielding plate (23) is matched with the winding column (3).
7. The gold plating diamond wire anti-pressing packing device according to claim 1, characterized in that: The upper end of the pressure plate (11) is provided with a guide sliding rod (24), the guide sliding rod (24) is matched with the movable plate (10), the upper end of the guide sliding rod (24) is provided with a limiting block (25).
8. The gold plating diamond wire anti-pressing packaging device according to claim 7, characterized in that: The lower end of the pressure plate (11) is provided with a buffer pad (26).