Storage device for valve plates

Abstract

The utility model discloses a valve plate storage device, and relates to the technical field of valve plate auxiliary production devices, the valve plate storage device comprises a plurality of supporting pieces arranged side by side at intervals and used for supporting valve plates, and a plurality of transverse isolation pieces arranged parallel to the supporting pieces and used for isolating the valve plates; the longitudinal isolation pieces are arranged perpendicular to the supporting piece and used for isolating the valve plate, the longitudinal isolation pieces are fixedly connected with the supporting piece and the transverse isolation pieces correspondingly, the longitudinal isolation pieces, the supporting piece and the transverse isolation pieces are fixed to form a stable structure for storing the valve plate, and the valve plate is supported through the supporting piece; the valve plates are transversely isolated and longitudinally isolated through the longitudinal isolation pieces and the transverse isolation pieces, so that the transversely-arranged valve plates and the longitudinally-arranged valve plates are independent of each other, the valve plates can be conveniently cleaned and taken, and the valve plate cleaning quality and the cleaning work efficiency are improved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of valve plate auxiliary production devices, in particular to a valve plate storage device. BACKGROUND

[0002] The application relates to the design and application of a valve plate loading and unloading and taking device. In modern manufacturing, valve plates are widely used as key components in the fields of automobiles and aviation. In order to ensure product quality and production efficiency, valve plates need to undergo strict cleaning and inspection processes during manufacturing. Traditional valve plate processing methods usually adopt manual operation, which has many inconveniences and potential risks.

[0003] Existing technical means mainly focus on how to improve the cleaning quality and inspection efficiency of valve plates. For example, some manufacturers adopt automatic assembly lines to send valve plates into cleaning equipment for batch processing through a conveying belt; some factories use special trays to fix valve plates to reduce cross-contamination during cleaning. In addition, some enterprises also try to use robot arms for automatic valve plate taking and placing, but these methods generally have problems such as high cost and complex maintenance.

[0004] However, these conventional means still cannot completely solve the risk of incomplete cleaning caused by disordered arrangement of valve plates, and therefore, it is urgent to develop a new device that can effectively avoid these problems to improve production efficiency and quality control level. CONTENT OF THE INVENTION

[0005] In order to help improve the quality and efficiency of valve plate cleaning, the application provides a valve plate storage device, which adopts the following technical scheme:

[0006] The valve plate storage device comprises a plurality of support members arranged side by side and spaced apart for supporting valve plates, a plurality of horizontal isolation members arranged in parallel with the support members for isolating valve plates, and a plurality of longitudinal isolation members arranged perpendicularly to the support members for isolating valve plates, wherein the longitudinal isolation members are fixedly connected with the support members and the horizontal isolation members.

[0007] By adopting the above technical scheme, the longitudinal isolation members, the support members and the horizontal isolation members are fixed to form a stable structure for storing valve plates. The valve plates are supported by the support members, and the valve plates are horizontally and longitudinally isolated by the longitudinal isolation members and the horizontal isolation members, so that the valve plates arranged horizontally and longitudinally are independent of each other, thereby facilitating the cleaning and taking of the valve plates and improving the quality of valve plate cleaning and the work efficiency of cleaning operation.

[0008] Optionally, the longitudinal partition is formed by bending a straight metal profile, comprising a plurality of support connecting portions connected to the support, a plurality of transverse connecting portions connected to the transverse partition, and a plurality of oblique connecting portions, both ends of the oblique connecting portion being connected to the support portion and the transverse connecting portion respectively.

[0009] By adopting the above technical scheme, the longitudinal partition is formed by bending a straight metal profile, the support connecting portion is connected to the support, the transverse connecting portion is connected to the transverse partition, and both ends of the oblique connecting portion are connected to the support connecting portion and the transverse connecting portion, so that the storage device can store the valve plates in multiple rows and multiple columns, improve the volume rate of the storage device, and greatly reduce the overall weight of the storage device.

[0010] Optionally, both ends of the plurality of longitudinal partitions are connected by two gripping members respectively, and a taking rod for taking the valve plate is detachably mounted on the gripping member.

[0011] By adopting the above technical scheme, the gripping member connects both ends of the plurality of longitudinal partitions to form a stable frame structure, thereby enhancing the overall rigidity of the device; the taking rod is detachably mounted on the gripping member, the taking rod is taken off the gripping member when the valve plate needs to be taken, the valve plate is conveniently taken by the taking rod, and the taking rod is mounted on the gripping member when the valve plate does not need to be taken, thereby conveniently storing the taking rod and improving the convenience of taking the valve plate.

[0012] Optionally, the gripping member is provided with a storage hole in the length direction, at least one end of the storage hole is provided with a clamping assembly, and the taking rod is clamped in the storage hole through the clamping assembly.

[0013] By adopting the above technical scheme, the storage hole is arranged along the length direction of the gripping member, facilitating the insertion and removal of the taking rod, ensuring smooth taking process, and the clamping assembly enables the taking rod to be firmly mounted in the storage hole, preventing it from falling off during transportation, thereby ensuring the safety and reliability of the operation. This design not only improves the storage and taking efficiency of the valve plate, but also effectively avoids the risks caused by frequent manual taking in the traditional way.

[0014] Optionally, the clamping assembly comprises a clamping plate fixed in one end of the storage hole, the clamping plate is provided with a clamping groove for clamping the taking rod, the opposite side of the clamping groove is provided with a compression spring, one end of the compression spring away from the clamping groove is fixed on the inner wall of the storage hole, and the other end of the compression spring close to the taking rod is tightly pressed against the taking rod.

[0015] By adopting the technical scheme, the clamping plate and the compression spring in the clamping assembly can firmly fix the taking rod, ensure that the taking rod will not fall off during use, and improve the safety of the device. Meanwhile, the design of the compression spring enables the taking rod to be easily inserted into and pulled out of the storage hole, facilitates the operator to quickly take the valve plate, and improves the work efficiency.

[0016] Optionally, the taking rod comprises a rod body capable of penetrating through the valve hole of the valve plate, one end of the rod body is provided with a sharp part, and the other end of the rod body is provided with a handle.

[0017] By adopting the technical scheme, the rod body of the taking rod can smoothly penetrate through the valve hole on the valve plate, achieving simultaneous extraction of multiple valve plates. The sharp part provided at one end of the rod body can facilitate insertion into the valve hole, reducing the operation difficulty during taking. The handle design at the other end of the rod body facilitates the user to exert force, improving the convenience and safety of taking.

[0018] Optionally, the gripping part is made of rubber or silicone material.

[0019] By adopting the technical scheme, the gripping part is made of rubber material, making the gripping more comfortable and stable, avoiding sliding, and improving the work experience and safety of the operator.

[0020] Optionally, the support member is a long strip-shaped rectangular plate, the width direction of the support member is consistent with the length direction of the longitudinal separation member, and one side of the longitudinal separation member and the support member for supporting the valve plate is fixedly connected.

[0021] By adopting the technical scheme, the support member is a long strip-shaped rectangular plate, the width direction of the support member is consistent with the length direction of the longitudinal separation member, the support member can well support the valve plate, ensure that the valve plate remains stable during cleaning and taking, and at the same time, the weight of the support member can be reduced. The longitudinal separation member and the support member are fixedly connected on the side for supporting the valve plate, so that the side of the support member away from the valve plate can be supported on the support plane of the cleaning equipment at the same time, improving the stability of the storage device.

[0022] Optionally, the transverse separation member is a long strip-shaped rectangular plate, the width direction of the transverse separation member is consistent with the length direction of the longitudinal separation member, and the longitudinal separation member and the transverse separation member are fixedly connected on the side away from the support member.

[0023] By adopting the above technical solution, the transverse isolation component is a long rectangular plate, the width of which is consistent with the length of the longitudinal isolation component. This ensures a precise fit between the transverse and longitudinal isolation components, making the valve plate more stable in the storage device and preventing displacement or tilting during transportation and cleaning. Furthermore, the longitudinal and transverse isolation components are fixedly connected on the side furthest from the support, further enhancing the structural strength of the entire device and improving the protection of the valve plate.

[0024] In summary, this application includes at least one of the following beneficial technical effects:

[0025] 1. Through the stable structure composed of support components, transverse isolation components and longitudinal isolation components, the valve plates can be evenly distributed at fixed intervals, avoiding the risk of incomplete cleaning caused by the traditional disordered placement;

[0026] 2. The longitudinal and transverse isolation components work together to ensure that each valve plate operates independently during the cleaning process, thereby improving cleaning quality and efficiency;

[0027] 3. The design of the pick-up bar allows multiple valve plates to be picked up at once for inspection, which simplifies the operation process and significantly improves the efficiency of valve plate picking and inspection. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of a valve plate storage device disclosed in this application.

[0029] Figure 2 for Figure 1 A magnified view of the area at position I.

[0030] Figure 3 This is a top view of a valve plate storage device disclosed in this application.

[0031] Explanation of reference numerals in the attached figures:

[0032] 1. Support component; 2. Lateral isolation component; 3. Longitudinal isolation component; 31. Support connection part; 32. Lateral connection part; 33. Angled connection part; 4. Grip component; 41. Storage hole; 42. Locking assembly; 421. Locking plate; 422. Compression spring; 43. Grip part; 5. Picking bar; 51. Rod body; 52. Tip; 53. Handle; 6. Valve plate. Detailed Implementation

[0033] The following combination Figures 1 to 3 This application will be described in further detail.

[0034] This application discloses a valve plate storage device.

[0035] A valve plate storage device. (See reference) Figure 1The valve plate storage device comprises a plurality of support pieces 1, a plurality of transverse isolation pieces 2 and a plurality of longitudinal isolation pieces 3, the support pieces 1 are used for supporting the valve plates 6, the plurality of support pieces 1 are arranged side by side and at intervals, so that the valve plates 6 can be arranged in a plurality of rows, the plurality of transverse isolation pieces 2 are arranged in parallel with the support pieces 1 and are used for transversely isolating the valve plates 6, and the longitudinal isolation pieces 3 are fixedly connected with the support pieces 1 and the transverse isolation pieces 2 respectively, the plurality of longitudinal isolation pieces 3 are arranged perpendicularly to the support pieces 1, the plurality of longitudinal isolation pieces 3 are used for longitudinally isolating the valve plates 6, the number of the support pieces 1 in the embodiment of the application is four, the number of the transverse isolation pieces 2 is three, and the number of the longitudinal isolation pieces 3 is 50, and other embodiments of the application can also be provided with other numbers of the support pieces 1, the transverse isolation pieces 2 and the longitudinal isolation pieces 3, the longitudinal isolation pieces 3 are fixed with the support pieces 1 and the transverse isolation pieces 2 to form a stable structure for storing the valve plates 6, the valve plates 6 are supported by the support pieces 1, the valve plates 6 are transversely and longitudinally isolated by the longitudinal isolation pieces 3 and the transverse isolation pieces 2, the valve plates 6 arranged transversely and longitudinally are independent of each other, so that the valve plates 6 are facilitated to be cleaned and taken, and the cleaning quality of the valve plates 6 and the working efficiency of the cleaning operation are improved.

[0036] With reference to Figure 1 The longitudinal isolation piece 3 is bent from a straight metal profile, and in the embodiment of the application, a round steel is used for bending, and in other embodiments of the application, a square steel is used for bending. The longitudinal isolation piece 3 comprises a plurality of support connecting portions 31 connected with the support pieces 1, a plurality of transverse connecting portions 32 connected with the transverse isolation pieces 2 and a plurality of oblique connecting portions 33, the two ends of the oblique connecting portion 33 being connected with the support connecting portion 31 and the transverse connecting portion 32 respectively. The longitudinal isolation piece 3 is bent from a straight metal profile, the support connecting portion 31 is connected with the support piece 1, the transverse connecting portion 32 is connected with the transverse isolation piece 2, and the two ends of the oblique connecting portion 33 are connected with the support connecting portion 31 and the transverse connecting portion 32, so that the storage device can store the valve plates 6 in multiple rows and multiple columns, the volume rate of the storage device is improved, and the overall weight of the storage device is greatly reduced.

[0037] With reference to Figure 1 and Figure 2 The two ends of the plurality of longitudinal isolation pieces 3 are connected by two gripping pieces 4 respectively, the gripping pieces 4 are used for gripping when the overall storage device is carried, the gripping pieces 4 are welded and fixed with the two ends of the longitudinal isolation piece 3, and a taking rod 5 used for taking the valve plates 6 is detachably mounted on the gripping piece 4. The gripping piece 4 connects the two ends of the plurality of longitudinal isolation pieces 3 to form a stable frame structure, and the overall rigidity of the device is enhanced. The taking rod 5 is detachably mounted on the gripping piece 4, the taking rod 5 is taken off the gripping piece 4 when the valve plates 6 need to be taken, the valve plates 6 are conveniently taken by the taking rod 5, and the taking rod 5 is mounted on the gripping piece 4 when the valve plates 6 are not taken, the taking rod 5 is conveniently stored, and the convenience of the operation of taking the valve plates 6 is improved.

[0038] With reference to Figure 2 , the gripping piece 4 is provided with a storage hole 41 along the length direction, at least one end of the storage hole 41 is provided with a clamping assembly 42, the taking rod 5 is inserted into the storage hole 41 and clamped in the storage hole 41 through the clamping assembly 42; the storage hole 41 is arranged along the length direction of the gripping piece 4, which facilitates the insertion and extraction of the taking rod 5, ensures the smoothness of the taking process, and does not affect the gripping of the gripping piece 4, the clamping assembly 42 is arranged to enable the taking rod 5 to be firmly installed in the storage hole 41, preventing it from falling off during the transfer process, ensuring the safety and reliability of the operation, which not only improves the storage and taking efficiency of the valve plate 6, but also effectively avoids the risks caused by frequent manual taking in the traditional way.

[0039] With reference to Figure 2 , the clamping assembly 42 includes a clamping plate 421 fixed in one end or both ends of the storage hole 41, the clamping plate 421 is provided with a clamping groove for clamping the taking rod 5, the opposite side of the clamping groove is provided with a compression spring 422, one end of the compression spring 422 away from the clamping groove is fixed on the inner wall of the storage hole 41, and the other end of the compression spring 422 close to the taking rod 5 is tightly pressed against the taking rod 5; the clamping plate 421 and the compression spring 422 in the clamping assembly 42 can firmly fix the taking rod 5, ensuring that it will not fall off during the cleaning of the valve plate 6, improving the safety of the device, and the design of the compression spring 422 enables the taking rod 5 to be easily inserted and pulled out of the storage hole 41, facilitating the operator to quickly take the valve plate 6 and improving the work efficiency.

[0040] With reference to Figure 3 , the taking rod 5 includes a rod body 51 capable of passing through the valve hole of the valve plate 6, one end of the rod body 51 is provided with a sharp part 52, and the other end of the rod body 51 is provided with a handle 53; the rod body 51 of the taking rod 5 can smoothly pass through the valve hole on the valve plate 6, realizing the simultaneous extraction of multiple valve plates 6. The sharp part 52 at one end of the rod body 51 can facilitate insertion into the valve hole, reducing the operation difficulty during taking. The handle 53 at the other end of the rod body 51 is designed to facilitate the user to exert force, improving the convenience and safety of taking.

[0041] With reference to Figure 3 , the gripping piece 4 is provided with a plurality of spaced gripping parts 43, and the gripping parts 43 are made of rubber or silicone material; the gripping piece 4 is provided with a plurality of spaced gripping parts 43, and the gripping parts 43 are made of rubber or silicone material, which makes the gripping more comfortable and stable, avoids sliding, and improves the work experience and safety of the operator.

[0042] With reference to Figure 1, the support piece 1 is a long rectangular plate, the width direction of the support piece 1 is consistent with the length direction of the longitudinal isolation piece 3, and the longitudinal isolation piece 3 is fixedly connected to the side of the support piece 1 for supporting the valve plate 6; the support piece 1 is a long rectangular plate, the width direction of the support piece 1 is consistent with the length direction of the longitudinal isolation piece 3, the support piece 1 can well support the valve plate 6, ensure that the valve plate 6 remains stable during cleaning and taking, and at the same time, the weight of the support piece 1 can be reduced, the longitudinal isolation piece 3 is fixedly connected to the side of the support piece 1 for supporting the valve plate 6, so that the side of the support piece 1 away from the valve plate 6 can be supported on the support plane of the cleaning equipment at the same time, and the stability of the storage device is improved.

[0043] Referring to Figure 1 , the transverse isolation piece 2 is a long rectangular plate, the width direction of the transverse isolation piece 2 is consistent with the length direction of the longitudinal isolation piece 3, and the longitudinal isolation piece 3 is fixedly connected to the side of the transverse isolation piece 2 away from the support piece 1; the transverse isolation piece 2 is a long rectangular plate, the width direction of the transverse isolation piece 2 is consistent with the length direction of the longitudinal isolation piece 3, which ensures the accurate cooperation between the transverse isolation piece 2 and the longitudinal isolation piece 3, so that the valve plate 6 is more stable in the storage device, and displacement or tilting of the valve plate 6 during transportation and cleaning is avoided. In addition, the longitudinal isolation piece 3 is fixedly connected to the side of the transverse isolation piece 2 away from the support piece 1, which further enhances the structural strength of the entire device and improves the protection effect on the valve plate 6.

[0044] The implementation principle of the embodiment is that when the valve plate 6 needs to be cleaned, the valve plate 6 is stored in the storage unit surrounded by the support piece 1, the transverse isolation piece 2 and the longitudinal isolation piece 3, after the valve plate 6 is cleaned, the taking rod 5 is taken out from the gripping piece 4 and inserted into the valve hole of the valve plate 6 in the same row to take out the valve plate 6, through the reasonable design of the support piece 1, the transverse isolation piece 2 and the longitudinal isolation piece 3, the orderly arrangement and stable support of the valve plate 6 during cleaning and inspection are realized, the design of the gripping piece 4 and the taking rod 5 enables the operator to conveniently and quickly carry and take out the valve plate 6, and the production efficiency and safety are greatly improved. The device not only solves the problems of incomplete cleaning and inconvenient taking of the valve plate 6 in the traditional method, but also significantly improves the overall efficiency of the production line.

[0045] The above are preferred embodiments of the present application, and are not sequentially limited to the protection scope of the present application, so that: any equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A valve plate storage device, characterized by The utility model provides a valve plate supporting and separating device, which comprises a plurality of supporting members (1) arranged side by side and used for supporting valve plates (6), a plurality of transverse separating members (2) arranged in parallel with the supporting members (1) and used for separating the valve plates (6), and a plurality of longitudinal separating members (3) arranged perpendicularly to the supporting members (1) and used for separating the valve plates (6), wherein the longitudinal separating members (3) are fixedly connected with the supporting members (1) and the transverse separating members (2) respectively, the longitudinal separating members (3) are formed by bending straight metal profiles, and each longitudinal separating member (3) comprises a plurality of supporting connecting portions (31) connected with the supporting members (1), a plurality of transverse connecting portions (32) connected with the transverse separating members (2), and a plurality of oblique connecting portions (33) connected with the supporting connecting portions (31) and the transverse connecting portions (32) respectively.

2. A valve plate storage device according to claim 1, wherein The utility model also comprises a plurality of gripping members (4), two ends of each longitudinal separating member (3) are connected by two gripping members (4) respectively, and a taking member (5) used for taking the valve plates (6) is detachably mounted on each gripping member (4).

3. A valve plate storage device according to claim 2, wherein Each gripping member (4) is provided with a storage hole (41) in the length direction, at least one end of the storage hole (41) is provided with a clamping assembly (42), the taking member (5) is arranged in the storage hole (41) and clamped in the storage hole (41) by the clamping assembly (42).

4. A valve plate storage device according to claim 3, wherein The clamping assembly (42) comprises a clamping plate (421) fixed in one end of the storage hole (41), the clamping plate (421) is provided with a clamping groove used for clamping the taking member (5), one side of the clamping groove opposite to the clamping plate (421) is provided with a compression spring (422), one end of the compression spring (422) away from the clamping groove is fixed on the inner wall of the storage hole (41), and one end of the compression spring (422) close to the taking member (5) is tightly pressed against the taking member (5).

5. The valve plate storage device of claim 2, wherein, The taking member (5) comprises a rod body (51) capable of penetrating a valve hole of a valve plate (6), one end of the rod body (51) is provided with a pointed portion (52), and the other end of the rod body (51) is provided with a handle (53).

6. A valve plate storage device according to claim 2, wherein Each gripping member (4) is provided with a plurality of spaced gripping portions (43) made of rubber or silicone.

7. The valve plate storage device of claim 1, wherein, The supporting member (1) is a long strip-shaped rectangular plate, the width direction of the supporting member (1) is consistent with the length direction of the longitudinal separating member (3), and the longitudinal separating member (3) is fixedly connected with one side of the supporting member (1) used for supporting the valve plates (6).

8. The valve plate storage device of claim 1, wherein, The transverse separating member (2) is a long strip-shaped rectangular plate, the width direction of the transverse separating member (2) is consistent with the length direction of the longitudinal separating member (3), and the longitudinal separating member (3) is fixedly connected with one side of the transverse separating member (2) away from the supporting member (1).

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