High-efficiency panoramic double-sided visual inspection machine

Abstract

The utility model discloses an efficient panoramic double-sided visual inspection machine, which comprises an inspection machine main body, an inspection assembly and a first supporting cross beam, the inspection machine main body is fixedly connected with the first supporting cross beam, the first supporting cross beam is fixedly connected with a first Y-axis driving module, the output end of the first Y-axis driving module is fixedly connected with a first transmission plate, and the output end of the first Y-axis driving module is fixedly connected with a second transmission plate. A first module supporting piece is fixedly connected to the first transmission plate, a first X-axis driving module is fixedly connected to the first module supporting piece, and a second supporting cross beam is fixedly connected to the detection machine body; according to the utility model, the first Y-axis driving module and the first X-axis driving module drive the detection assembly to carry out comprehensive detection on the top surface of the product, and the second Y-axis driving module and the second X-axis driving module drive the detection assembly to carry out comprehensive detection on the bottom surface of the product, so that acquisition and data comparative analysis of double-sided images of the product can be completed; the detection efficiency and the measurement precision of the product are effectively improved, and the labor cost is reduced at the same time.

Description

TECHNICAL FIELD

[0001] The utility model relates to visual inspection machine technical field, especially in kind high -efficient panorama double -sided visual inspection machine. BACKGROUND

[0002] Visual inspection machine is to simulate and imitate human visual function by advanced computer vision technology, to realize various detection and measurement tasks, it gathers the image in external environment through camera or other image sensor, and utilizes high -performance computer to process and analyze these images, through identifying the edge, shape, color and texture etc. In view of the improvement of circuit board double -sided component assembly quality detection demand, and in order to adapt to the trend of SMT technology to fine, multilayer development, develop more comprehensive automatic detection solution, the existing visual inspection machine basically satisfies the user's demand, but still has certain defect, and the existing visual inspection machine needs to detect two sides of product respectively when using, and the equipment volume is bigger, and the detection efficiency is lower, increases unnecessary cost, therefore designs a kind of high -efficient panorama double -sided visual inspection machine is very necessary. SUMMARY

[0003] The utility model discloses a kind of high -efficient panorama double -sided visual inspection machines, to solve the defect that the existing visual inspection machine equipment volume is bigger, simultaneously detection efficiency is lower, increases production cost.

[0004] To solve the above technical problems, the utility model provides the following technical scheme: a kind of high -efficient panorama double -sided visual inspection machine, including detection machine main body, detection component and first support crossbeam, the first support crossbeam is fixedly connected on the detection machine main body, first support crossbeam is fixedly connected with first Y-axis drive module, the output end of first Y-axis drive module is fixedly connected with first transmission plate, first transmission plate is fixedly connected with first module support piece, first module support piece is fixedly connected with first X-axis drive module, the second support crossbeam is fixedly connected on the detection machine main body, second support crossbeam is fixedly connected with second Y-axis drive module, the output end of second Y-axis drive module is fixed second transmission plate, second transmission plate is fixedly connected with second module support piece, second module support piece is fixedly connected with second X-axis drive module, the output end of first X-axis drive module and second X-axis drive module is fixedly connected with first mounting plate, the first mounting plate is fixedly connected with main support piece in detection component, main support piece is fixedly connected with frame mounting plate and camera mounting plate.

[0005] As a further technical scheme of the utility model, first slide rail is set up on the first support crossbeam, first slide rail is connected with first sliding block on the slide, and first sliding block is fixedly connected with first transmission plate.

[0006] As a further technical scheme of the utility model, second slide rail is set up on the second support crossbeam, second slide rail is connected with second sliding block on the slide, and second sliding block is fixedly connected with second transmission plate.

[0007] As a further technical scheme of the utility model, the detection component comprises a main support piece, a frame mounting plate, a camera mounting plate, a CCD camera, a protective shell, a thickness gauge structure, a long focus lens, a camera light source, light source protection and a second mounting plate, the protective shell is fixedly connected to the frame mounting plate, and the thickness gauge structure is fixedly connected to one side of the protective shell.

[0008] As a further technical scheme of the utility model, the camera mounting plate is fixedly connected with the CCD camera, and the long focus lens is fixedly connected to the output end of the CCD camera.

[0009] As a further technical scheme of the utility model, the main support piece is fixedly connected with the second mounting plate, the second mounting plate is fixedly connected with the light source protection, and the camera light source is sleeved with the light source protection.

[0010] As a further technical scheme of the utility model, the first track conveying module and the second track conveying module are fixedly connected to the support beam arranged on the detection machine main body, and the industrial computer is fixedly connected to one side of the detection machine main body.

[0011] The utility model provides a kind of efficient panoramic double-side visual inspection machine, its advantage is at:first Y axis drive module is driven first transmission plate to move, first transmission plate moves and drives first slider to slide on first slide rail, simultaneously drive first module support piece to slide, first module support piece slides and drives first X axis drive module reciprocating movement along Y axis direction, simultaneously first X axis drive module drives detection component reciprocating movement along X axis direction, to make detection component to the top surface of product carry out comprehensive detection, second Y axis drive module is driven second transmission plate to move, second transmission plate moves and drives second slider to slide on second slide rail, simultaneously drive second module support piece to slide, second module support piece slides and drives second X axis drive module reciprocating movement along Y axis direction, simultaneously second X axis drive module drives detection component reciprocating movement along X axis direction, to make detection component to the bottom surface of product carry out comprehensive detection, can complete the acquisition and data comparison analysis of product double-side image, effectively improve the detection efficiency and measurement accuracy of product, reduce artificial cost simultaneously;The appearance of equipment is simple and elegant, and the durable and aesthetic property of solid sheet metal structure and electrostatic spraying surface treatment process is ensured;Equipment uses the control and program editing technique based on PC, through the communication protocol and network interface built in system, without additional hardware support, direct communication with the production equipment data acquisition server of enterprise manufacturing execution system (MES) can be realized, and the server end software is responsible for the display, statistics, analysis and management function of data;Operating software supports bilingual interface of English and Chinese, and user can flexibly switch language according to actual demand, and it is easy to operate;Equipment is equipped with high-performance visual camera, and clear image of product can be quickly captured and generated;Illumination source uses white light with 256 levels of gray, and through light irradiation to the surface of component, fluorescence agent is induced, and is reflected to lens, forms three-dimensional display effect of two-dimensional image, to realize the accurate reflection of component height and chromatic aberration, and human visual identification object is based on the intensity of reflected light, and object appears bright when reflected light intensity is strong, and appears dark when reflected light intensity is weak. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating labor.

[0013] Figure 1 It is the internal structure schematic diagram of the utility model;

[0014] Figure 2 It is Figure 2 The structure schematic diagram of area A in the middle;

[0015] Figure 3It is the structure schematic view of the second module support piece in the utility model;

[0016] Figure 4 It is the structure schematic view of the second X axis drive module in the utility model;

[0017] Figure 5 It is the three-dimensional view of the overall structure of the detection assembly in the utility model;

[0018] Figure 6 It is the internal structure schematic view of the detection assembly in the utility model.

[0019] In the drawing: 1, detection machine main body;2, first Y axis drive module;3, first transmission plate;4, first module support piece;5, first X axis drive module;6, first mounting plate;7, detection assembly;8, second Y axis drive module;9, second transmission plate;10, first support cross beam;11, second module support piece;12, second X axis drive module;13, first track conveying module;14, second track conveying module;15, industrial computer;16, first slide rail;17, first sliding block;18, second slide rail;19, second sliding block;20, second support cross beam;71, main support piece;72, frame mounting plate;73, camera mounting plate;74, CCD camera;75, protective shell;76, thickness gauge structure;77, telephoto lens;78, camera light source;79, light source protection;80, second mounting plate. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantage of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] In the description of the utility model, it should be explained that, unless explicitly defined and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected;It can be mechanical connection, or electrical connection;It can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0022] Please refer to the drawings of the utility model Figure 1 - the drawings of the utility model Figure 6The utility model provides an embodiment: a kind of efficient panoramic double-sided visual inspection machine, including detection machine main body 1, detection component 7 and first support crossbeam 10, first support crossbeam 10 is fixedly connected on detection machine main body 1, first support crossbeam 10 is fixedly connected with first Y axis drive module 2, first Y axis drive module 2's output end is fixedly connected with first transmission plate 3, first transmission plate 3 is fixedly connected with first module support piece 4, first module support piece 4 is fixedly connected with first X axis drive module 5, detection machine main body 1 is fixedly connected with second support crossbeam 20, second support crossbeam 20 is fixedly connected with second Y axis drive module 8, second Y axis drive module 8's output end is fixed second transmission plate 9, second transmission plate 9 is fixedly connected with second module support piece 11, second module support piece 11 is fixedly connected with second X axis drive module 12, the output end of first X axis drive module 5 and second X axis drive module 12 is fixedly connected with first mounting plate 6, first mounting plate 6 is fixedly connected with the main support piece 71 in detection component 7, main support piece 71 is fixedly connected with frame mounting plate 72 and camera mounting plate 73, first support crossbeam 10 is equipped with first sliding rail 16, first sliding rail 16 is slidably connected with first sliding block 17, first sliding block 17 is fixedly connected with first transmission plate 3, second support crossbeam 20 is equipped with second sliding rail 18, second sliding rail 18 is slidably connected with second sliding block 19, second sliding block 19 is fixedly connected with second transmission plate 9, detection component 7 is by main support piece 71, frame mounting plate 72, camera mounting plate 73, CCD camera 74, protective housing 75, thickness gauge structure 76, long focus lens 77, camera light source 78, light source protection 79 and second mounting plate 80, frame mounting plate 72 is fixedly connected with protective housing 75, one side of protective housing 75 is fixedly connected with thickness gauge structure 76, camera mounting plate 73 is fixedly connected with CCD camera 74, the output end of CCD camera 74 is fixedly connected with long focus lens 77, main support piece 71 is fixedly connected with second mounting plate 80, second mounting plate 80 is fixedly connected with light source protection 79, light source protection 79 is sleeved with camera light source 78, the support beam of detection machine main body 1 is fixedly connected with first track conveying module 13 and second track conveying module 14, and one side of detection machine main body 1 is fixedly connected with industrial computer 15;

[0023] Specifically, in use, first, the first transmission plate 3 is driven to move by the first Y-axis drive module 2, the first transmission plate 3 moves to drive the first sliding block 17 to slide on the first sliding rail 16, and simultaneously drives the first module support 4 to slide, the first module support 4 slides to drive the first X-axis drive module 5 to reciprocate along the Y-axis direction, and simultaneously the first X-axis drive module 5 drives the detection assembly 7 to reciprocate along the X-axis direction, so that the detection assembly 7 comprehensively detects the top surface of the product, the second transmission plate 9 is driven to move by the second Y-axis drive module 8, the second transmission plate 9 moves to drive the second sliding block 19 to slide on the second sliding rail 18, and simultaneously drives the second module support 11 to slide, the second module support 11 slides to drive the second X-axis drive module 12 to reciprocate along the Y-axis direction, and simultaneously the second X-axis drive module 12 drives the detection assembly 7 to reciprocate along the X-axis direction, so that the detection assembly 7 comprehensively detects the bottom surface of the product, that is, the collection and data comparison and analysis of the double images of the product can be completed, the detection efficiency and the measurement precision of the product are effectively improved, the labor cost is reduced, the appearance design of the equipment is simple and elegant, the solid metal structure and the electrostatic spraying surface treatment process ensure the durability and the aesthetic appearance of the equipment, the equipment adopts the control and program editing technology based on PC, through the communication protocol and the network interface built in the system, the direct communication with the production equipment data acquisition server of the enterprise manufacturing execution system (MES) can be realized without additional hardware support, the server side software is responsible for the display, statistics, analysis and management functions of data, the operation software supports the bilingual interface of Chinese and English, the user can flexibly switch the language according to the actual demand, and the operation is simple and convenient; the equipment is provided with a high-performance visual camera, which can quickly capture and generate clear images of the product; the illumination light source adopts white light with 256 gray levels, the fluorescent agent is induced by light irradiation to the surface of the component, and reflected to the lens to form a three-dimensional display effect of a two-dimensional image, so that the height and color difference of the component are accurately reflected, and the human visual identification of objects is based on the intensity of reflected light, the object appears bright when the reflected light is strong, and the object appears dark when the reflected light is weak.

[0024] In the description of the utility model, it is to be explained that, unless there is definite and limited provision, the terms "installation", "connection", "connection" should be understood broadly, for example, it can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be the intercommunication of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0025] The device embodiments described above are merely illustrative, wherein the units described as separate components can or can not be physically separate, and the components displayed as units can or can not be physical units, i.e., can be located in one place, or can be distributed to multiple network units. Part or all of the modules can be selected to achieve the purpose of the embodiment scheme according to actual needs. Those skilled in the art can understand and implement without creative labor.

[0026] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A high efficiency panoramic double-sided vision inspection machine, comprising an inspection machine body (1), an inspection assembly (7) and a first support crossbeam (10), characterized in that: The first support beam (10) is fixedly connected to the detection machine body (1), the first Y-axis drive module (2) is fixedly connected to the first support beam (10), the output end of the first Y-axis drive module (2) is fixedly connected with the first transmission plate (3), the first transmission plate (3) is fixedly connected with the first module support (4), the first X-axis drive module (5) is fixedly connected to the first module support (4), the second support beam (20) is fixedly connected to the detection machine body (1), the second Y-axis drive module (8) is fixedly connected to the second support beam (20), the output end of the second Y-axis drive module (8) is fixedly connected with the second transmission plate (9), the second transmission plate (9) is fixedly connected with the second module support (11), the second X-axis drive module (12) is fixedly connected to the second module support (11), the output end of the first X-axis drive module (5) and the second X-axis drive module (12) is fixedly connected with the first mounting plate (6), the first mounting plate (6) is fixedly connected with the main support (71) in the detection assembly (7), the main support (71) is fixedly connected with the frame mounting plate (72) and the camera mounting plate (73).

2. The high efficiency panoramic double-sided vision inspection machine of claim 1, wherein: The first sliding rail (16) is arranged on the first support beam (10), the first sliding block (17) is slidably connected to the first sliding rail (16), and the first sliding block (17) is fixedly connected with the first transmission plate (3).

3. The high efficiency panoramic double-sided vision inspection machine of claim 1, wherein: The second sliding rail (18) is arranged on the second support beam (20), the second sliding block (19) is slidably connected to the second sliding rail (18), and the second sliding block (19) is fixedly connected with the second transmission plate (9).

4. The high efficiency panoramic double-sided vision inspection machine of claim 1, wherein: The detection assembly (7) comprises a main support (71), a frame mounting plate (72), a camera mounting plate (73), a CCD camera (74), a protective shell (75), a thickness gauge structure (76), a long-focus lens (77), a camera light source (78), a light source protection (79) and a second mounting plate (80), the protective shell (75) is fixedly connected to the frame mounting plate (72), and one side of the protective shell (75) is fixedly connected with the thickness gauge structure (76).

5. The high efficiency panoramic double-sided vision inspection machine of claim 4, wherein: The camera mounting plate (73) is fixedly connected with the CCD camera (74), and the output end of the CCD camera (74) is fixedly connected with the long-focus lens (77).

6. The high efficiency panoramic double-sided vision inspection machine of claim 4, wherein: The main support (71) is fixedly connected with the second mounting plate (80), the second mounting plate (80) is fixedly connected with the light source protection (79), and the camera light source (78) is sleeved on the light source protection (79).

7. The high efficiency panoramic double-sided vision inspection machine of claim 1, wherein: The first track conveying module (13) and the second track conveying module (14) are fixedly connected to the support beam of the detection machine body (1), and the industrial computer (15) is fixedly connected to one side of the detection machine body (1).

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