Full-automatic component analysis system

Abstract

The utility model provides a full-automatic component analysis system, which belongs to the technical field of detection equipment and comprises two parallel Y-axis guide rails, an X-axis guide rail, a Z-axis guide rail, a connecting piece, component detection equipment, an X-axis electric drive, a Y-axis electric drive, a Z-axis electric drive, a power supply control box and a computer controller. According to the utility model, full-automatic substance composition detection analysis is realized, batch and multi-point sample testing of multiple columns, multiple rows, oblique points, scattered points and the like can be carried out, and the functions of automatic testing of large-batch samples and data integration display are realized; the detection efficiency is improved, the labor cost is reduced, and personal errors are avoided. The connecting piece is in sliding connection with the component detection equipment in the vertical direction, the distance between the component detection equipment and a sample to be detected can be automatically and finely adjusted during detection, the buffering effect is achieved, the situation that a probe is damaged due to the fact that the upper surface of the sample to be detected makes contact with the component detection equipment is avoided, and the component detection equipment is well protected.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of detection equipment, more specifically, relate to a full -automatic component analysis system. BACKGROUND

[0002] The existing portable material component analysis system is constituted by a portable / handheld analyzer, such as handheld alloy analyzer, portable XRF analyzer, handheld X fluorescence spectrometer, handheld near infrared analyzer, handheld laser induced breakdown spectrometer, handheld raman spectrometer etc., and this kind of portable material component analyzer is held by operating personnel and is analyzed and tested on the surface of material, so that the component information and data of measured material are obtained.

[0003] However, this kind of portable material component analysis equipment has the defects such as low detection efficiency, large artificial cost and human error for batch detection, multipoint detection and large-area point testing, and the detection data cannot be real-time summarized and the overall data law is presented. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a full -automatic component analysis system, which realizes automatic analysis and testing, can test batch multipoint samples such as multiple columns, multiple rows and scattered points, realizes batch sample automatic testing and data integration display function, improves detection efficiency, reduces artificial cost and avoids human error.

[0005] To realize the above-mentioned purpose, the utility model provides a full -automatic component analysis system, which comprises:

[0006] Two parallelly arranged Y-axis guide rails;

[0007] X-axis guide rail, both ends are slidably connected on two Y-axis guide rails through two first sliding blocks;

[0008] Z-axis guide rail, which is slidably connected on the X-axis guide rail through a second sliding block;

[0009] Connecting piece, which is slidably connected on the Z-axis guide rail through a third sliding block;The connecting piece is equipped with vertical sliding slot;

[0010] Component detection equipment, which is slidably connected with the vertical sliding slot;

[0011] X-axis electric drive, for driving the second sliding block to slide along the X-axis guide rail;

[0012] Y-axis electric drive, for driving the first sliding block to slide along the Y-axis guide rail;

[0013] Z-axis electric drive, for driving the third sliding block to slide along the Z-axis guide rail;

[0014] a power supply control box for turning on the power supply and powering the X-axis electric drive, the Y-axis electric drive and the Z-axis electric drive, and

[0015] a computer controller electrically connected with the power supply control box for controlling the start and stop of the X-axis electric drive, the Y-axis electric drive and the Z-axis electric drive; the computer controller is electrically connected with the component detection device for receiving and displaying the detection data of the component detection device.

[0016] Further, a Y-axis connecting rod is arranged between the two Y-axis guide rails, the Y-axis connecting rod is coaxial with the rotating shaft of the Y-axis electric drive and is in transmission connection, and the Y-axis connecting rod is used to drive the two first sliders to slide synchronously.

[0017] Further, the connecting piece comprises a Z-axis fixing plate, a Z-axis connecting plate and a device shell sleeve; the Z-axis fixing plate is fixedly connected with the third slider, one side of the Z-axis connecting plate is fixedly connected with the Z-axis fixing plate, and the other side is provided with the vertical sliding groove; one side of the device shell sleeve is provided with a sliding part in sliding connection with the vertical sliding groove, and the device shell sleeve is further provided with a clamping groove for clamping the component detection device.

[0018] Further, the Z-axis connecting plate comprises a first vertical plate and two first L-shaped plates symmetrically connected on both sides of the first vertical plate, and the sliding part comprises two second L-shaped plates symmetrically arranged on one side of the device shell sleeve.

[0019] Further, the device shell sleeve comprises a second vertical plate and two side wall baffle plates symmetrically connected on both sides of the second vertical plate, each side wall baffle plate comprises two rectangular plates which are connected at an angle in the vertical direction, and the side wall baffle plates are connected with a surrounding plate on the side away from the second vertical plate.

[0020] Further, the clamping groove is larger on the upper side than on the lower side.

[0021] Further, the inner wall of the clamping groove is further bonded with a layer of elastic sponge layer.

[0022] Further, the power supply control box comprises a power supply controller and three electric drive drivers, the power supply controller is electrically connected with the power supply, and the power supply controller is electrically connected with the three electric drive drivers; the three electric drive drivers are respectively electrically connected with the X-axis electric drive, the Y-axis electric drive and the Z-axis electric drive, and the three electric drive drivers are electrically connected with the computer controller.

[0023] Further, a plurality of floor stands are connected to the lower side of the two Y-axis guide rails.

[0024] Furthermore, the X-axis guide rail, the Y-axis guide rail, and the Z-axis guide rail are all belt pulley type slide rails.

[0025] Compared with the prior art, the present invention has the following technical effects:

[0026] This invention discloses a fully automated component analysis system that utilizes an XYZ three-axis platform to mount a component detection device, achieving fully automated material component detection and analysis. The detection results are synchronously transmitted to a computer controller and can be displayed in real time, realizing automated analysis and testing. It can perform batch and multi-point sample testing (multiple columns, multiple rows, oblique points, scattered points, etc.), achieving automated testing and data integration display for large-scale samples. This improves detection efficiency, reduces labor costs, and avoids human error. The connecting parts of this fully automated component analysis system are vertically slidably connected to the component detection device, allowing for automatic fine-tuning of the distance between the device and the sample during testing. This buffering effect prevents contact between the sample's upper surface and the device, avoiding probe damage and providing excellent protection for the component detection device.

[0027] The connector design of this utility model for a fully automated component analysis system is unique and versatile, and can be equipped with material composition analysis equipment such as handheld fluorescence analyzers, handheld laser-induced breakdown spectrometers, handheld near-infrared analyzers, handheld Raman spectrometers, and portable XRF analyzers. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 A schematic diagram of the overall structure of a fully automated component analysis system provided in this embodiment of the present invention;

[0030] Figure 2 for Figure 1 A schematic diagram of the overall structure from another perspective;

[0031] Figure 3 for Figure 1 Schematic diagram of the middle connector;

[0032] Figure 4 for Figure 3 Another structural diagram from a different perspective;

[0033] Figure 5 for Figure 3Structure diagram of Z-axis connecting plate;

[0034] Figure 6 For Figure 3 Structure diagram of equipment shell sleeve;

[0035] Figure 7 For Figure 1 Electric connection relationship schematic diagram of power control box, computer controller and each shaft electric drive;

[0036] Figure 8 The present application provides a full-automatic component analysis system for a column, an inclined point, a row, a scatter point and other batch multi-point sample test placement diagrams.

[0037] In the drawings, various reference signs represent:

[0038] 1, Y-axis guide rail, 2, X-axis guide rail, 3, Z-axis guide rail, 4, connecting piece, 5, component detection equipment, 6, X-axis electric drive, 7, Y-axis electric drive, 8, Z-axis electric drive, 9, power control box, 10, computer controller, 11, first sliding block, 12, second sliding block, 13, third sliding block, 14, power supply, 15, Y-axis connecting rod, 16, floor stand, 401, vertical sliding groove, 402, Z-axis fixed plate, 403, Z-axis connecting plate, 404, equipment shell sleeve, 405, sliding part, 406, clamping groove, 4031, first vertical plate, 4032, first L-shaped plate, 4041, second vertical plate, 4042, side wall baffle, 4043, baffle, 901, power controller, 902, electric drive driver. DETAILED DESCRIPTION

[0039] In order to make the technical problems, technical solutions and beneficial effects of the present application clearer, the following will be further described in detail with reference to the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.

[0040] In the present application, the term "and / or" describes the association relationship of the associated objects, which means that there can be three kinds of relationships, for example, A and / or B, which means that A exists alone, A and B exist together, and B exists alone. Wherein A and B can be singular or plural. The character " / " generally represents that the associated objects before and after it are in an "or" relationship.

[0041] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0042] It should be understood that the terms "length", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0043] The terms used in the embodiments of the present application are merely for the purpose of describing specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise.

[0044] The terms "first", "second" are only for the purpose of description, used to distinguish objects such as substances from each other, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. For example, without departing from the scope of the embodiments of the present application, the first XX can also be referred to as the second XX, and similarly, the second XX can also be referred to as the first XX. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features.

[0045] Please refer to Figures 1-7 , now a kind of full-automatic component analysis system provided in the embodiments of the present application will be described.

[0046] In an embodiment of the utility model, the utility model discloses a kind of full-automatic component analysis systems of embodiment, comprising: two parallelly arranged Y axis guide rail 1, X axis guide rail 2, Z axis guide rail 3, connecting piece 4, component detection equipment 5, X axis electric drive 6, Y axis electric drive 7, Z axis electric drive 8, power control box 9 and computer controller 10.X axis guide rail 2 is slidably connected on two Y axis guide rails 1 by two first sliders 11 at both ends;Z axis guide rail 3 is slidably connected on X axis guide rail 2 by second slider 12;Connecting piece 4 is slidably connected on Z axis guide rail 3 by third slider 13;Connecting piece 4 is equipped with vertical sliding slot 401;Component detection equipment 5 is slidably connected with the vertical sliding slot 401 of connecting piece 4;X axis electric drive 6 is used to drive second slider 12 along X axis guide rail 2 sliding;Y axis electric drive 7 is used to drive first slider 11 along Y axis guide rail 1 sliding;Z axis electric drive 8 is used to drive third slider 13 along Z axis guide rail 3 sliding;Power control box 9 is used to connect power supply 14 and power supply X axis electric drive 6, Y axis electric drive 7 and Z axis electric drive 8.Computer controller 10 is electrically connected with power control box 9, for controlling the start-stop of X axis electric drive 6, Y axis electric drive 7 and Z axis electric drive 8;Computer controller 10 is electrically connected with component detection equipment 5, for receiving the detection data of component detection equipment 5 and display detection data.

[0047] The component detection equipment 5 of the embodiment of the utility model can be a handheld fluorescence analyzer, a handheld laser-induced breakdown spectrometer, a handheld near-infrared analyzer, a handheld Raman spectrometer, a portable XRF analyzer, etc.

[0048] The length of the Y axis guide rail 1, the X axis guide rail 2 and the Z axis guide rail 3 of the full-automatic component analysis system of the embodiment of the utility model can be customized according to user requirements, the component detection equipment 5 is installed on the Z axis guide rail 3, and the X axis electric drive 6, the Y axis electric drive 7 and the Z axis electric drive 8 can be configured with different driving force motors according to user requirements, such as a stepper motor or a servo motor, etc.In the embodiment, the X axis guide rail 2, the Y axis guide rail 1 and the Z axis guide rail 3 can all be belt pulley type slide rails, or can be other existing sliding drive structures, such as a ball screw type drive guide rail, a slider screw type drive guide rail, etc., and are preferably belt pulley type slide rails, because the belt pulley type slide rail runs smoothly, has low noise, low vibration, simple structure, is easy to adjust and has relatively low cost.

[0049] The full-automatic component analysis system in the embodiment of the utility model is used, the sample to be detected is placed in the detection area surrounded by the two Y-axis guide rails 1 and the X-axis guide rail 2, the component detection equipment 5 is fixed to the connecting piece 4, according to the position of the sample to be detected, the power control box 9 is controlled through the computer controller 10, and the start-stop of the X-axis electric drive 6, the Y-axis electric drive 7 and the Z-axis electric drive 8 is controlled, so that the movement of the first sliding block 11, the second sliding block 12 and the third sliding block 13 is controlled, the purpose of adjusting the position of the component detection equipment 5 is achieved, the component detection equipment 5 is just moved above the sample to be detected to analyze the component of the sample to be detected, meanwhile, the detection data of the component detection equipment 5 is received and the detection data is displayed by the computer controller 10.

[0050] In the embodiment, the placement position of the sample to be detected in the detection area can be a column, a diagonal point, a row, a scattered point (as shown in the figure), and can also be multiple columns, multiple rows, two-dimensional multi-point distribution, etc. Figure 8 The computer controller 10 can set the corresponding detection mode according to the placement characteristics of the sample to be detected, for example, column-by-column test, row-by-row test, diagonal multi-point test, multi-point test, specific position scattered point test, etc.

[0051] In addition, when the height of the sample to be detected is high, for example, the height of the previous detection sample is normal (that is, the upper surface of the detection sample is below the position of the component detection equipment 5 and does not contact the surface of the component detection equipment 5), and the height of the subsequent sample to be detected is high, when the component detection equipment 5 is moved above the sample to be detected, the surface of the component detection equipment 5 will contact and collide with the upper surface of the sample to be detected, since the component detection equipment 5 and the connecting piece 4 are connected through the vertical sliding groove 401, at this time, the component detection equipment 5 will slightly move upward along the vertical sliding groove 401 under the abutting action of the sample to be detected, that is, the component detection equipment 5 can automatically fine-tune its height in the vertical direction, that is, the sliding connection at the vertical sliding groove 401 can play a buffering role, so as to avoid the hard contact between the component detection equipment 5 and the sample to be detected, which can damage the detection probe of the component detection equipment 5, and the component detection equipment 5 is well protected.

[0052] The full-automatic component analysis system of the embodiment of the utility model realizes automatic analysis test, can carry out sample test of batch multipoint such as multiple columns, multiple rows, oblique points and scattered points, realizes the function of automatic test of large batch sample and data integration display, improves detection efficiency, reduces artificial cost and avoids human error.

[0053] Further, the two Y-axis connecting rods 15 are arranged between the two Y-axis guide rails 1 of the embodiment, the Y-axis connecting rod 15 is coaxial with the rotating shaft of the Y-axis electric drive 7 and is in transmission connection, and the Y-axis connecting rod 15 is used to drive the two first sliders 11 to slide synchronously. In this way, only one Y-axis electric drive 7 can be arranged to drive the two first sliders 11 to slide synchronously along the two Y-axis guide rails 1.

[0054] Further, the connecting piece 4 of the embodiment comprises a Z-axis fixed plate 402, a Z-axis connecting plate 403 and a device shell sleeve 404; the Z-axis fixed plate 402 is fixedly connected with the third slider 13, one side of the Z-axis connecting plate 403 is fixedly connected with the Z-axis fixed plate 402, and the other side is provided with a vertical sliding groove 401; one side of the device shell sleeve 404 is provided with a sliding part 405 in sliding connection with the vertical sliding groove 401, and the device shell sleeve 404 is further provided with a clamping groove 406 used for clamping the component detection equipment 5. In this way, the connecting piece 4 of the embodiment is fixedly connected with the third slider 13 as a whole, and the connecting piece 4 can move along with the movement of the third slider 13; at the same time, the device shell sleeve 404 used for clamping the component detection equipment 5 is in sliding connection with the Z-axis connecting plate 403, so that the component detection equipment 5 can be finely adjusted in position in the vertical direction during detection, and the buffering effect is achieved.

[0055] Further, the Z-axis connecting plate 403 of the embodiment comprises a first vertical plate 4031 and two first L-shaped plates 4032 symmetrically connected on both sides of the first vertical plate 4031, and the sliding part 405 is two second L-shaped plates symmetrically arranged on one side of the device shell sleeve 404. In this way, the two first L-shaped plates 4032 of the Z-axis connecting plate 403 and the first vertical plate 4031 form a vertical sliding groove 401 in the shape of U or C, so that the sliding part 405 of the device shell sleeve 404 can smoothly slide up and down in the vertical sliding groove 404, so as to finely adjust the position of the component detection equipment 5 in the vertical direction.

[0056] Further, the device shell sleeve 404 of the embodiment comprises a second vertical plate 4041 and two side wall baffles 4042 symmetrically connected on both sides of the second vertical plate 4041, each side wall baffle 4042 comprises two rectangular plates connected at an angle in the vertical direction, and the two side wall baffles 4042 are connected with a coaming 4043 on the side away from the second vertical plate 4041. Each side wall baffle 4042 of the embodiment comprises two rectangular plates connected at an angle in the vertical direction. By connecting the two rectangular plates at an angle in the vertical direction, the card slot 406 of the device shell sleeve 404 has a large end and a small end. When in use, the small end of the card slot 406 is directed downward to better match the size of the component detection device 5, such as a handheld fluorescence analyzer, a handheld laser-induced breakdown spectrometer, a handheld near-infrared analyzer, a handheld Raman spectrometer, and a portable XRF analyzer. In this way, the component detection device 5 can be more firmly clamped into the card slot 406 to better complete the detection work.

[0057] In addition, the card slot 406 of the embodiment can also be designed in other shapes as long as the upper end of the card slot 406 is larger than the lower end, and the component detection device 5 can be firmly clamped.

[0058] Further, the inner wall of the card slot 406 of the embodiment is also bonded with a layer of elastic sponge layer (not shown in the figure). The component detection devices 5 produced by different manufacturers may have slight differences in size. By bonding a layer of elastic sponge layer on the inner wall of the card slot 406, the versatility of the card slot 406 can be better, and the elastic deformation of the elastic sponge layer can make the card slot 406 load more component detection devices 5 of different shapes and sizes, and further enhance the firmness of the clamping between the component detection device 5 and the card slot 406.

[0059] Further, the power control box 9 of the embodiment comprises a power controller 901 and three electric drive drivers 902. The power controller 901 is electrically connected with the power supply 14, and the power controller 901 is electrically connected with the three electric drive drivers 902. The three electric drive drivers 902 are respectively electrically connected with the X-axis electric drive 6, the Y-axis electric drive 7 and the Z-axis electric drive 8, and the three electric drive drivers 902 are electrically connected with the computer controller 10, as shown in Figure 7 The power control box 9 provides power for the three electric drive drivers 902. The electric drive drivers 902 of the XYZ three-axis are respectively connected with the electric drives, and the electric drive drivers 902 are connected with the computer controller 10 through the connection line. The computer controller 10 controls the start and stop of the electric drive.

[0060] Further, the full-automatic component analysis system of the embodiment further comprises a plurality of floor stands 16 connected to the lower side of the two Y-axis rails 1, which provide support force for the whole analysis system and raise the height of the Y-axis rails 1, so that the detection area meets the requirement of placing higher samples to be detected.

[0061] The above embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A fully automated constituent analysis system, characterized by, The utility model relates to a kind of component detection equipment, including: Two parallel Y-axis guide rails are arranged; X-axis guide rail, both ends are slidably connected to two Y-axis guide rails by two first sliders; Z-axis guide rail, which is slidably connected to the X-axis guide rail by a second slider; Connecting piece, which is slidably connected to the Z-axis guide rail by a third slider;Vertical sliding slot is provided on the connecting piece; Component detection equipment, which is slidably connected to the vertical sliding slot; X-axis electric drive, for driving the second slider to slide along the X-axis guide rail; Y-axis electric drive, for driving the first slider to slide along the Y-axis guide rail; Z-axis electric drive, for driving the third slider to slide along the Z-axis guide rail; Power supply control box, for turning on power supply and supplying power to the X-axis electric drive, the Y-axis electric drive and the Z-axis electric drive, and Computer controller, electrically connected to the power supply control box, for controlling the start and stop of the X-axis electric drive, the Y-axis electric drive and the Z-axis electric drive;The computer controller is electrically connected to the component detection equipment, for receiving detection data of the component detection equipment and displaying detection data.

2. A fully automated constituent analysis system as claimed in claim 1, characterized in that A Y-axis connecting rod is provided between the two Y-axis guide rails, the Y-axis connecting rod is coaxial with the rotating shaft of the Y-axis electric drive and is in transmission connection, and the Y-axis connecting rod is used to drive the two first sliders to slide synchronously.

3. The fully automated constituent analysis system of claim 1, wherein, The connecting piece includes a Z-axis fixed plate, a Z-axis connecting plate and a device shell sleeve;The Z-axis fixed plate is fixedly connected with the third slider, one side of the Z-axis connecting plate is fixedly connected with the Z-axis fixed plate, and the other side is provided with the vertical sliding slot;One side of the device shell sleeve is provided with a sliding part slidably connected with the vertical sliding slot, and the device shell sleeve is also provided with a clamping groove for clamping the component detection equipment.

4. A fully automated constituent analysis system as claimed in claim 3, characterized in that The Z-axis connecting plate includes a first vertical plate and two first L-shaped plates symmetrically connected on both sides of the first vertical plate, and the sliding part is two second L-shaped plates symmetrically arranged on one side of the device shell sleeve.

5. A fully automated constituent analysis system as claimed in claim 3, characterized in that The device shell sleeve includes a second vertical plate and two side wall baffle plates symmetrically connected on both sides of the second vertical plate, each side wall baffle plate includes two rectangular plates angularly connected in the vertical direction, and each side wall baffle plate is connected with a surrounding plate on the side away from the second vertical plate.

6. A fully automated constituent analysis system as claimed in claim 3, characterized in that The clamping groove on the upper side is larger than the clamping groove on the lower side.

7. A fully automated constituent analysis system as claimed in claim 3, characterized in that, The inner wall of the clamping groove is also bonded with a layer of elastic sponge layer.

8. The fully automated constituent analysis system of claim 1, wherein, The power supply control box includes a power supply controller and three electric drive drivers, the power supply controller is electrically connected with the power supply, and the power supply controller is electrically connected with the three electric drive drivers;Three electric drive drivers are respectively electrically connected with the X-axis electric drive, the Y-axis electric drive and the Z-axis electric drive, and three electric drive drivers are electrically connected with the computer controller.

9. The fully automated constituent analysis system of claim 1, wherein, It also includes a plurality of floor standings, and the plurality of floor standings are connected to the lower side of the two Y-axis guide rails.

10. A fully automated component analysis system according to any one of claims 1-9, characterized in that The X-axis guide rail, the Y-axis guide rail and the Z-axis guide rail are all belt pulley type slide rails.

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