Vibration disc rotor swinging machine
The automated design of the vibrating disc rotor machine solves the problems of low efficiency and high cost caused by manual material handling, and realizes efficient and automated production of rotor assembly.
Patent Information
- Application Number
- CN202520017557.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-06
AI Technical Summary
In the current assembly machine rotor production process, the reliance on manual material handling leads to low efficiency and increased labor costs.
The design utilizes a vibratory disc oscillating rotor machine to automate rotor assembly and quality inspection through vibratory disc discharge, mechanical grippers, and testing devices, thereby reducing manual intervention.
It improved production efficiency, reduced labor costs, and enabled automated production.
Smart Images

Figure CN223912383U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of assembling machine rotor, especially to the vibration disc swing rotor machine. BACKGROUND
[0002] Motor rotor is the part of rotation in motor, and is the important component of motor, and the rotor is generally composed of rotor core, rotating shaft, commutator and the like, the rotor core is composed of 0.5mm thickness silicon steel sheet punching and stacking, and there are many grooves on the outer periphery for placing rotor winding, and the motor magnetic circuit is used as a part; in the motor industry, the rotor assembling machine is a key production link, which relates to the performance, quality and production efficiency of the motor; the existing rotor assembling machine production link basically meets the demand, but still has certain defects; in the existing rotor assembling machine production process, manual material placing is often used, and manual product quality inspection is also needed, which affects the production efficiency, increases the working strength of employees, and simultaneously increases the production cost, so it is necessary to design the vibration disc swing rotor machine. CONTENT OF THE UTILITY MODEL
[0003] The utility model discloses a vibration disc swing rotor machine, which solves the problem of low efficiency and high labor cost caused by manual material placing in the existing rotor assembling machine.
[0004] In order to solve the above technical problems, the utility model provides the following technical scheme: a vibration disc swing rotor machine, which comprises a rack body, a supporting plate and a jacking cylinder, the supporting plate is fixedly connected to the rack body, a supporting frame is fixedly connected to the supporting plate, a movable back plate is fixedly connected to the supporting frame, a discharging cylinder is fixedly connected to one side of the movable back plate, a connecting plate is slidably connected to the slide rail arranged on one side of the movable back plate, an installation plate is fixedly connected to the connecting plate, a commutator detection body is fixedly connected to one side of the connecting plate, a first gripper cylinder and a second gripper cylinder are arranged on one side of the installation plate, mechanical grippers are arranged on the output ends of the first gripper cylinder and the second gripper cylinder, a backflow mechanism is fixedly connected to the rack body, the jacking cylinder is fixedly connected to the supporting plate, a sheet metal part is fixedly connected to the jacking cylinder, a rotor body is fixedly connected to the sheet metal part, and a rotor positioning mechanism is fixedly connected to the supporting plate.
[0005] As a further technical scheme of the utility model, a touch screen operating table is arranged on the rack body.
[0006] As a further technical scheme of the utility model, a conveying device body is fixedly connected to the rack body, and one end of the conveying device body is fixedly connected to the output end of the vibration disc body.
[0007] As a further technical scheme of the utility model, a soundproof cover is fixedly connected to the vibration disc body, and supporting legs are fixedly connected to the bottom of the vibration disc body.
[0008] As a further technical scheme of the utility model, the backflow mechanism is fixedly connected with a backflow frame, and a batten translation mechanism is arranged on one side of the backflow mechanism.
[0009] As a further technical scheme of the utility model, the rack body is fixedly connected with a rack support.
[0010] As a further technical scheme of the utility model, one side of the rack body is fixedly connected with a side plate.
[0011] The shaker disc swing rotor machine has the advantages that: the rotor body is conveyed into the conveying device body through the vibration of the shaker disc body, the first rotor body is lifted up by the jacking cylinder after being conveyed in place, the first rotor body and the remaining rotor bodies are dislocated, then the connecting plate and the mounting plate slide on the slide rails arranged on the moving back plate, the first gripper cylinder is moved above the jacking cylinder, the rotor body is grabbed by the mechanical gripper, then the mechanical gripper and the rotor body are moved into the rotor positioning mechanism through the sliding of the connecting plate, whether the commutator is on the rotor body or whether the rotor body is installed in place is detected by the commutator detector above the rotor positioning mechanism, the rotor body is grabbed by the mechanical gripper driven by the second gripper cylinder after detection, the discharge cylinder is extended when the rotor body is detected as waste material, the second gripper cylinder is attached to the output end of the discharge cylinder, and the waste material falls into the waste barrel from the gap between the second gripper cylinder and the discharge cylinder, the discharge cylinder is not moved when the rotor body is detected as a good product, the rotor body is placed on the groove of the backflow frame by the second gripper cylinder, the idle backflow frame is moved by the backflow mechanism, then the backflow frame is moved in place by the batten translation mechanism, the product is placed, and the backflow frame after the product is placed is guided to the subsequent equipment by the backflow mechanism; the rotor is not manually placed by workers, the production efficiency is effectively improved, and the labor cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.
[0013] Figure 1 It is the three-dimensional view of the overall structure of the utility model;
[0014] Figure 2 It is the schematic view of part of the structure of the utility model;
[0015] Figure 3 It is Figure 2 The structural schematic view of area A.
[0016] In the figure: 1, rack body; 2, rack support; 3, foot; 4, vibration disc body; 5, soundproof cover; 6, touch screen operation table; 7, moving back plate; 8, support plate; 9, support frame; 11, connecting plate; 12, mounting plate; 13, first gripper cylinder; 14, second gripper cylinder; 15, mechanical gripper; 16, rotor body; 17, jacking cylinder; 18, batten translation mechanism; 19, backflow frame; 20, discharging cylinder; 21, commutator detection body; 22, side plate; 23, backflow mechanism; 24, conveying device body; 25, rotor positioning mechanism. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0018] In the description of the present application, it should be noted that, unless explicitly specified and limited, the terms "mounting", "connecting" and "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0019] Please refer to the drawings Figure 1 - the drawings Figure 3The utility model provides an embodiment: the vibration disc swing rotor machine, including frame body 1, support plate 8 and jacking cylinder 17, the fixed connection of frame body 1 has support plate 8, the fixed connection of support plate 8 has support frame 9, the fixed connection of support frame 9 has mobile backboard 7, one side of mobile backboard 7 is fixedly connected with discharge cylinder 20, and the slide rail that mobile backboard 7 one side sets up is slidably connected with connecting plate 11, the fixed connection of connecting plate 11 has mounting plate 12, and one side of connecting plate 11 is fixedly connected with commutator detection body 21, the one side of mounting plate 12 is equipped with first gripper cylinder 13 and second gripper cylinder 14, and the output of first gripper cylinder 13 and second gripper cylinder 14 is equipped with mechanical gripper 15, the fixed connection of frame body 1 has backflow mechanism 23, the fixed connection of support plate 8 has jacking cylinder 17, the fixed connection of jacking cylinder 17 has sheet metal spare, the fixed connection of sheet metal spare has rotor body 16, the fixed connection of support plate 8 has rotor positioning mechanism 25, frame body 1 is provided with touch screen operation platform 6, the fixed connection of frame body 1 has conveying device body 24, one end of conveying device body 24 is fixedly connected on the output of vibration disc body 4, the fixed connection of vibration disc body 4 has soundproof cover 5, and the bottom of vibration disc body 4 is fixedly connected with support leg 3, the fixed connection of backflow mechanism 23 has backflow frame 19, and the one side of backflow mechanism 23 is provided with batten translation mechanism 18, the fixed connection of frame body 1 has frame support 2, the one side of frame body 1 is fixedly connected with side plate 22;
[0020] Specifically, in use, first, the first rotor body 16 is conveyed to the conveying device body 24 by the vibration of the vibration disc body 4, and then the first rotor body 16 is lifted by the jacking cylinder 17 to make the first rotor body 16 and the remaining rotor bodies 16 staggered, then the connecting plate 11 and the mounting plate 12 slide on the slide rail arranged on the mobile backboard 7, and then the first gripper cylinder 13 is moved above the jacking cylinder 17, the rotor body 16 is grabbed by the mechanical gripper 15, then the connecting plate 11 is slid to move the mechanical gripper 15 and the rotor body 16 to the rotor positioning mechanism 25, and whether the rotor body 16 has a commutator or is installed in place is detected by the commutator detection body 21 above, after the detection is completed, the second gripper cylinder 14 is used to grab the mechanical gripper 15, when the detection is waste, the discharge cylinder 20 is extended, the second gripper cylinder 14 is attached to the output end of the discharge cylinder 20, and the waste falls into the waste barrel from the gap, when the detection is a good product, the discharge cylinder 20 is not moved, the second gripper cylinder 14 places the rotor body 16 on the groove of the backflow frame 19, the backflow frame 19 is moved by the backflow mechanism 23, then the backflow frame 19 is moved to the position by the batten translation mechanism 18, the product is placed, and the backflow frame 19 is moved to the subsequent equipment by the backflow mechanism 23 after the product is placed.
[0021] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the term "mount", "link", "connect" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication.For the ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0022] The device embodiments described above are only schematic, wherein the units described as separate components can or can not be physically separate, and the components displayed as units can or can not be physical units, that is, they can be located in one place, or can be distributed on multiple network units.According to actual needs, part or all of the modules can be selected to achieve the purpose of the embodiment scheme.The ordinary skilled in the art can understand and implement without creative labor.
[0023] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the utility model, but not to limit them;Although the utility model has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features;And these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A swing-out rotary machine of a pit bottom, comprising a frame body (1), a support plate (8) and a jacking cylinder (17), characterized in that: The rack body (1) is fixedly connected with a support plate (8), the support plate (8) is fixedly connected with a support frame (9), the support frame (9) is fixedly connected with a movable back plate (7), one side of the movable back plate (7) is fixedly connected with a discharging air cylinder (20), a slide rail provided on one side of the movable back plate (7) is slidably connected with a connecting plate (11), the connecting plate (11) is fixedly connected with a mounting plate (12), one side of the connecting plate (11) is fixedly connected with a commutator detection body (21), one side of the mounting plate (12) is provided with a first gripper cylinder (13) and a second gripper cylinder (14), the output ends of the first gripper cylinder (13) and the second gripper cylinder (14) are both provided with mechanical grippers (15), the rack body (1) is fixedly connected with a backflow mechanism (23), the support plate (8) is fixedly connected with a jacking air cylinder (17), the jacking air cylinder (17) is fixedly connected with a metal part, the metal part is fixedly connected with a rotor body (16), and the support plate (8) is fixedly connected with a rotor positioning mechanism (25).
2. The turntable gyroscope of claim 1 wherein: The rack body (1) is provided with a touch screen operating table (6).
3. The turntable gyroscope of claim 2 wherein: The rack body (1) is fixedly connected with a conveying device body (24), one end of the conveying device body (24) is fixedly connected to the output end of the vibration disc body (4).
4. The gyrodisk gyro of claim 3 wherein: The vibration disc body (4) is fixedly connected with a soundproof cover (5), and the bottom of the vibration disc body (4) is fixedly connected with a support leg (3).
5. The turntable gyroscope of claim 1 wherein: The backflow mechanism (23) is fixedly connected with a backflow frame (19), and one side of the backflow mechanism (23) is provided with a batten translation mechanism (18).
6. The gyrodisk pendulous rotor machine of claim 3, wherein: The rack body (1) is fixedly connected with a rack support (2).
7. The turntable gyroscope of claim 6 wherein: One side of the rack body (1) is fixedly connected with a side plate (22).