Tubular ultrafiltration membrane packaging and pouring device

By introducing an air intake, blower, and filter box system into the tubular ultrafiltration membrane encapsulation casting device to absorb harmful gases, and by using a metering box and electronic valve to precisely control the input of the material solution, the problems of inaccurate material solution input and harmful gas emission are solved, thereby improving production efficiency and product quality.

CN223915119UActive Publication Date: 2026-02-17WUXI FULISI ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202422687011.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2026-02-17
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing tubular ultrafiltration membrane encapsulation and casting equipment cannot control the feed rate of the material solution and cannot absorb harmful gases, resulting in low production efficiency and environmental pollution.

Method used

A tubular ultrafiltration membrane encapsulation casting device was designed. Harmful gases are absorbed through an air intake, blower, and filter box system. The input amount of material solution is precisely controlled through a metering box and electronic valves to ensure the accuracy and safety of the casting process.

Benefits of technology

It achieves effective filtration of harmful gases and reduces environmental pollution, improves production efficiency and product quality stability, and reduces manual operation and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tubular ultrafiltration membrane packaging pouring device, and relates to the technical field of packaging, the tubular ultrafiltration membrane packaging pouring device comprises a main body, a material box and an electronic valve I are fixedly mounted on the upper surface of the main body in sequence, and an alternating current motor and a feed port are fixedly mounted at the upper end of the material box in sequence; a stirring rod is fixedly installed at the output end of the alternating current motor and penetrates through the interior of the material box, three stirring plates are fixedly installed on the surface of the stirring rod, a metering box and an air suction port are sequentially and fixedly installed at the top end of the interior of the main body, and a second electronic valve is fixedly installed at one end of the metering box. The utility model has the advantages that the air blower and the filter box can effectively capture and filter the gases and convert the gases into harmless substances or reduce the concentration of the gases, so that the negative influence on the environment is reduced, and the filter box can ensure that the harmful gases do not enter a working area, so that the risk that employees are in contact with the harmful gases is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of encapsulation technology, specifically to a tubular ultrafiltration membrane encapsulation casting device. Background Technology

[0002] The tubular ultrafiltration membrane encapsulation and casting device is an advanced piece of equipment that has gradually emerged with the continuous development of membrane separation technology. As a highly efficient physical filtration membrane separation technology, tubular ultrafiltration membranes have been widely used in water treatment, food processing, pharmaceutical manufacturing, and other fields due to their strong filtration stability, low energy consumption, and stable chemical properties. To meet the market demand for high-quality tubular ultrafiltration membranes, the encapsulation and casting device has been developed. This device ensures that the quality and performance of the tubular ultrafiltration membrane reach their optimal state by precisely controlling the casting process and encapsulation technology. At the same time, the device also has the advantages of simple operation and convenient maintenance, which can significantly reduce production costs and improve production efficiency. With the acceleration of industrialization and the improvement of environmental awareness, the application prospects of the tubular ultrafiltration membrane encapsulation and casting device are becoming increasingly broad. In the future, this device will play an important role in more fields and create beneficial value for alleviating the contradiction between industrial development and ecological protection.

[0003] However, existing devices cannot control the feed rate of the material solution and cannot absorb harmful gases. Therefore, we propose a tubular ultrafiltration membrane encapsulation casting device. Utility Model Content

[0004] The purpose of this invention is to provide a tubular ultrafiltration membrane encapsulation and casting device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tubular ultrafiltration membrane encapsulation and casting device, comprising a main body, on the upper surface of which a material box and an electronic valve are sequentially fixedly installed; an AC motor and a feed inlet are sequentially fixedly installed at the upper end of the material box; a stirring rod is fixedly installed at the output end of the AC motor and penetrates the interior of the material box; three stirring plates are fixedly installed on the surface of the stirring rod; a metering box and an air intake are sequentially fixedly installed at the top of the interior of the main body; an electronic valve is fixedly installed at one end of the metering box; a left extrusion plate and a hydraulic cylinder are sequentially fixedly installed on the interior surface of the main body; a mold groove is formed on the surface of the left extrusion plate; a right extrusion plate is fixedly installed at the telescopic end of the hydraulic cylinder; a guide rod is provided inside the material box; a blower and a filter box are sequentially fixedly installed on the outer surface of the material box; the air intake is connected to the air inlet of the blower through an air pipe; the air outlet of the blower is connected to the filter box through an air pipe; and a chemical plate is fixedly installed inside the filter box.

[0006] As a further embodiment of this utility model: the electronic valve is connected to the material box through a material pipe, and the three stirring plates are arranged in a circular array on the surface of the stirring rod.

[0007] As a further embodiment of this utility model: two heating tubes are fixedly installed at the top of the inside of the material box.

[0008] As a further embodiment of this utility model: the second electronic valve leads to the interior of the metering box, and the first electronic valve is connected to the metering box through a material pipe.

[0009] As a further embodiment of this utility model: the hydraulic cylinder is installed inside the material box at one end away from the left extrusion plate.

[0010] As a further embodiment of this utility model: the number of guide rods is three, the three guide rods pass through the right extrusion plate and are connected to the left extrusion plate, and the three guide rods are arranged in a triangular pattern.

[0011] As a further embodiment of this utility model: a display screen and buttons are fixedly installed at one end of the material box, and there are multiple buttons; four support legs are fixedly installed at the bottom of the material box.

[0012] Compared with the prior art, the beneficial effects of this utility model by adopting the above technical solution are as follows:

[0013] 1. This utility model connects the air intake port to the air intake port of a blower via an air pipe. The air delivery end of the blower is connected to a filter box via an air pipe. A chemical plate is fixedly installed inside the filter box. Harmful gases may be generated during the production process. If these gases are directly released into the atmosphere, they will pollute the environment. The blower draws in the harmful gases and introduces them into the filter box. After the chemical plate absorbs the harmful gases, they are discharged. The blower and the filter box can effectively capture and filter these gases, converting them into harmless substances or reducing their concentration, thereby reducing the negative impact on the environment. The filter box can ensure that harmful gases do not enter the work area, thereby reducing the risk of employees being exposed to harmful gases.

[0014] 2. This utility model utilizes a metering box, electronic valve one, and electronic valve two. The metering box pre-stores a fixed amount of material solution, and electronic valve one and electronic valve two are opened sequentially to allow the material solution to enter the mold inside the left extrusion plate. This allows for precise measurement of the input amount of material solution, ensuring that the amount of material solution cast each time is consistent. This improves the uniformity of the film thickness and the stability of product quality. Precise control of the input amount of material solution can avoid production waste caused by over- or under-input, improve production efficiency, and reduce manual operation, further saving time and labor costs.

[0015] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0016] Figure 1 This is a front view schematic diagram of the structure in the embodiment of this utility model;

[0017] Figure 2 This is a side view of the structure in an embodiment of the present utility model;

[0018] Figure 3 This is a schematic diagram of the material box structure in an embodiment of the present utility model;

[0019] Figure 4 This is a schematic diagram of the filter box structure in an embodiment of this utility model.

[0020] In the picture:

[0021] 11. Main body; 12. Material box; 13. Electronic valve one; 14. AC motor; 15. Feed inlet; 16. Stirring roller; 17. Stirring plate; 18. Heating element;

[0022] 21. Metering box; 22. Electronic valve II; 23. Left extrusion plate; 24. Guide rod; 25. Hydraulic cylinder; 26. Right extrusion plate;

[0023] 31. Air intake port; 32. Blower; 33. Filter box; 34. Chemical plate; 35. Display screen; 36. Button. Detailed Implementation

[0024] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that the description of these embodiments is for the purpose of helping to understand this utility model, but does not constitute a limitation on this utility model.

[0025] Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0026] Please see the appendix Figure 1 -Appendix Figure 4This utility model discloses a tubular ultrafiltration membrane encapsulation and casting device, comprising a main body 11. A material box 12 and an electronic valve 13 are sequentially fixedly installed on the upper surface of the main body 11. An AC motor 14 and a feed inlet 15 are sequentially fixedly installed on the upper end of the material box 12. A stirring rod 16 is fixedly installed at the output end of the AC motor 14 and penetrates the interior of the material box 12. Three stirring plates 17 are fixedly installed on the surface of the stirring rod 16. A metering box 21 and an air intake 31 are sequentially fixedly installed at the top of the interior of the main body 11. An electronic valve is fixedly installed at one end of the metering box 21. Door 22, the inner surface of the main body 11 is sequentially fixed with a left extrusion plate 23 and a hydraulic cylinder 25. The surface of the left extrusion plate 23 is provided with a mold groove. The telescopic end of the hydraulic cylinder 25 is fixedly installed with a right extrusion plate 26. The inside of the material box 12 is provided with a guide rod 24. The outer surface of the material box 12 is sequentially fixed with a blower 32 and a filter box 33. The air inlet 31 is connected to the air inlet end of the blower 32 through an air pipe. The air outlet end of the blower 32 is connected to the filter box 33 through an air pipe. The inside of the filter box 33 is fixedly installed with a chemical plate 34.

[0027] Electronic valve 13 is connected to material tank 12 via a material pipe. Three stirring plates 17 are arranged in a circular array on the surface of stirring rod 16. Activating electronic valve 13 allows a fixed amount of material solution to enter metering tank 21. Closing electronic valve 13 activates electronic valve 22, allowing the same amount of material solution to enter the mold. This precise measurement of the input material solution ensures consistent material solution volume for each casting, thereby improving the uniformity of film thickness and product quality stability. Two heating tubes 18 are fixedly installed at the top of the inside of material tank 12. These heating tubes heat the material solution to achieve the required temperature. Electronic valve 22 leads to the inside of metering tank 21. Electronic valve 13 is connected to metering tank 21 via a material pipe. By setting electronic valve 13 to start, a quantitative material solution enters metering tank 21. By closing electronic valve 13 and starting electronic valve 22, a quantitative material solution enters the mold. This allows for precise measurement of the input amount of material solution. Hydraulic cylinder 25 is installed inside material tank 12 at the end away from left extrusion plate 23. There are three guide rods 24, which pass through right extrusion plate 26 and are connected to left extrusion plate 23. The three guide rods 24 are arranged in a triangle. A display screen 35 and multiple buttons 36 are fixedly installed at one end of material tank 12. Four support legs are fixedly installed at the bottom of material tank 12.

[0028] Working principle:

[0029] First, pour the material solution into the feed inlet 15, start the AC motor 14 to drive the stirring rod 16 and stirring plate 17 to stir the material solution, start the heating tube 18 to heat the material solution, and after reaching a certain temperature, put the mold into the mold slot of the left extrusion plate 23, start the hydraulic cylinder 25 to push the right extrusion plate 26 to seal the mold, start the electronic valve 13 to let the metered material solution enter the metering box 21, close the electronic valve 13 and start the electronic valve 22 to let the metered material solution enter the mold, start the blower 32 to draw in the harmful gas released by the cooling of the material solution through the air intake 31, introduce it into the filter box 33, and after the harmful gas is absorbed by the reaction of the chemical plate 34, it is discharged. At this point, the entire process is completed.

[0030] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0032] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.

[0033] For those skilled in the art, various changes, modifications, substitutions, and alterations to these embodiments without departing from the principles and spirit of this utility model will still fall within the protection scope of this utility model.

Claims

1. A tubular ultrafiltration membrane encapsulation casting device comprising a main body (11), characterized in that: The upper surface of the main body (11) is sequentially fixedly installed with a material box (12) and an electronic valve one (13), the upper end of the material box (12) is sequentially fixedly installed with an alternating current motor (14) and a feeding port (15), the output end of the alternating current motor (14) is fixedly installed with a stirring rod (16) and penetrates the inside of the material box (12), the surface of the stirring rod (16) is fixedly installed with three stirring plates (17), the top end inside the main body (11) is sequentially fixedly installed with a metering box (21) and an air inlet (31), one end of the metering box (21) is fixedly installed with an electronic valve two (22), the inside surface of the main body (11) is sequentially fixedly installed with a left extrusion plate (23) and a hydraulic cylinder (25), the surface of the left extrusion plate (23) is provided with a mold groove, the telescopic end of the hydraulic cylinder (25) is fixedly installed with a right extrusion plate (26), the inside of the material box (12) is provided with a guide rod (24), the outer surface of the material box (12) is sequentially fixedly installed with a blower (32) and a filter box (33), the air inlet (31) is connected with the air inlet end of the blower (32) through an air pipe, the gas outlet end of the blower (32) is connected with the filter box (33) through an air pipe, the inside of the filter box (33) is fixedly installed with a chemical plate (34).

2. The pipe type ultrafiltration membrane encapsulation pouring device according to claim 1, characterized in that: The electronic valve one (13) is connected with the material box (12) through a material pipe, and the three stirring plates (17) are circularly arranged on the surface of the stirring rod (16).

3. The pipe ultrafiltration membrane encapsulation pouring device according to claim 1, characterized in that: The inside top end of the material box (12) is fixedly installed with two heating pipes (18).

4. The pipe ultrafiltration membrane encapsulation pouring device according to claim 1, characterized in that: The electronic valve two (22) is connected with the inside of the metering box (21), and the electronic valve one (13) is connected with the metering box (21) through a material pipe.

5. The pipe ultrafiltration membrane encapsulation pouring device according to claim 1, characterized in that: The hydraulic cylinder (25) is installed at the end of the material box (12) away from the left extrusion plate (23).

6. The pipe ultrafiltration membrane encapsulation pouring device according to claim 1, characterized in that: The number of the guide rods (24) is three, the three guide rods (24) penetrate the right extrusion plate (26) and are connected with the left extrusion plate (23), and the three guide rods (24) are arranged in a triangular shape.

7. The pipe ultrafiltration membrane encapsulation pouring device according to claim 1, characterized in that: One end of the material box (12) is sequentially fixedly installed with a display screen (35) and a button (36), the number of the buttons (36) is multiple, and the bottom end of the material box (12) is fixedly installed with four supporting legs.