Multifunctional thermal insulation mortar forming device

By designing a multi-functional thermal insulation mortar molding device, the problem of air bubbles being introduced during the mortar molding process is solved by using a motor-driven mold shaking and a scraper for smoothing, thus improving the molding quality of the mortar.

CN223918246UActive Publication Date: 2026-02-17AKSU JINGNIU AGRI & ANIMAL HUSBANDRY MASCH MFG CO LTD
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Patent Information

Application Number
CN202520282256.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-02-17
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

During the mortar molding process, the introduction of air bubbles causes voids inside the molded mortar block, affecting its performance.

Method used

A multi-functional thermal insulation mortar molding device is adopted. The impact fan driven by the No. 2 motor makes the mold chamber shake. Combined with the cooperation of the lead screw and scraper driven by the No. 1 motor, air bubbles are eliminated and the mortar surface is smoothed.

Benefits of technology

It effectively removes air bubbles from mortar, improves the quality of the mortar after molding, and ensures a smooth surface and dense interior.

✦ Generated by Eureka AI based on patent content.

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Abstract

The multifunctional thermal insulation mortar forming device comprises a forming bin, moving grooves are fixedly connected to the two sides of the inner wall of the forming bin, a second moving seat is slidably connected to the inner walls of the moving grooves, a mold bin is fixedly connected to the side surfaces of the second moving seat, and springs are fixedly connected to the positions, away from the second moving seat, of the inner walls of the moving grooves. A first moving seat is fixedly connected to the other end of the spring, a moving groove is formed in the position, close to the spring, of the first moving seat, a connecting rod is slidably connected to the inner wall of the moving groove, and the other end of the connecting rod is fixedly connected with the inner wall of the moving groove; the output end of the second motor penetrates through the side surface of the forming bin and is fixedly connected with a striking fan. A striking fan, a first motor, a spring, a lead screw and a scraping plate are arranged. And the mold bin shakes in a reciprocating mode, bubbles in mortar are effectively eliminated, and corrugations on the surface of the mortar are effectively smoothed.
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Description

Technical Field

[0001] This utility model relates to the field of molding technology, specifically a multifunctional thermal insulation mortar molding device. Background Technology

[0002] Mortar forming plays a crucial role in building construction, involving the precise shaping and configuration of mortar into pre-defined shapes and dimensions. This technique allows construction teams to ensure the stability and durability of the building structure while meeting the detailed aesthetic requirements of the design drawings. Mortar forming is not only essential for the building's appearance but also fundamental to ensuring its safety and functionality.

[0003] During the process of pouring the mortar into the mold after mixing, air will inevitably be introduced, forming air bubbles. This will result in voids inside the molded mortar block, thus negatively affecting the performance of the mortar. Utility Model Content

[0004] This utility model provides a multifunctional thermal insulation mortar molding device that can treat air bubbles in mortar and improve the quality of the mortar after molding.

[0005] To achieve the above objectives, a multifunctional thermal insulation mortar molding device is provided, comprising a molding chamber, movable grooves fixedly connected to both sides of the inner wall of the molding chamber, a second movable seat slidably connected to the inner wall of the movable groove, a mold chamber fixedly connected to the side surface of the second movable seat, a spring fixedly connected to the inner wall of the movable groove away from the second movable seat, a first movable seat fixedly connected to the other end of the spring, a movable groove provided near the spring on the first movable seat, a connecting rod slidably connected to the inner wall of the movable groove, the other end of the connecting rod fixedly connected to the inner wall of the movable groove, a second motor fixedly connected to the side surface of the molding chamber, and a striking fan fixedly connected to the output end of the second motor passing through the side surface of the molding chamber. The movable grooves facilitate the movement of components, the second movable seat connects to the mold chamber for movement, the mold chamber assists in mortar molding, the spring transmits motion, the first movable seat connects components, the movable grooves facilitate the movement of the connecting rod, the connecting rod prevents the spring from bending, and the second motor drives the striking fan to rotate.

[0006] According to the multifunctional thermal insulation mortar molding device, the other end of the movable seat is fixedly connected to the mold chamber. Sliding grooves are provided on both sides of the mold chamber. An installation shaft is rotatably connected to the inner wall of the molding chamber near the sliding grooves. A lead screw is rotatably connected to the inner wall of the installation shaft. A scraper is provided on the surface of the lead screw, and a threaded hole is provided on the surface of the scraper near the lead screw. The lead screw and the threaded hole mesh. The sliding grooves are provided to facilitate the movement of the scraper, and the threaded hole is provided to cooperate with the movement of the lead screw.

[0007] According to the multifunctional thermal insulation mortar molding device, a No. 1 motor is fixedly connected to the side surface of the molding chamber near the lead screw. The output end of the No. 1 motor passes through the surface of the molding chamber and is fixedly connected to the other end of the lead screw. The No. 1 motor is used to drive the lead screw to rotate.

[0008] According to the multifunctional thermal insulation mortar molding device, a connecting hole is fixedly connected to the upper surface of the mold chamber, and a feed pipe is fixedly connected to the mold chamber near the connecting hole. The connecting hole is provided to facilitate the installation of the feed pipe, and the feed pipe is provided to transport materials.

[0009] According to the multifunctional thermal insulation mortar molding device, an on / off valve is fixedly connected to the other end of the feed pipe, and a mixing chamber is fixedly connected to the upper surface of the on / off valve through the molding chamber. The on / off valve is used to control the material inflow and outflow, and the mixing chamber is used to provide mixing space.

[0010] According to the multifunctional thermal insulation mortar molding device, a door is provided on the front surface of the molding chamber, and a motor is fixedly connected to the upper surface of the mixing chamber. The door is provided to facilitate the removal of the molded mortar blocks, and the motor is provided to drive the components to rotate.

[0011] According to the aforementioned multifunctional thermal insulation mortar molding device, the output end of the motor is fixedly connected to a stirring column passing through the upper surface of the mixing chamber, and the surface of the stirring column is provided with stirring blades. The stirring column is used to drive the component to rotate, and the stirring blades are used to ensure uniform mixing.

[0012] According to the multifunctional thermal insulation mortar molding device, a feed inlet is fixedly connected to the upper surface of the mixing chamber, and a thermal insulation board is provided on the surface of the molding chamber. The feed inlet is provided to facilitate the entry of materials, and the thermal insulation board is provided to keep the mortar in the mold chamber warm.

[0013] The beneficial effects of this invention are as follows: By incorporating a second motor, a lead screw, a scraper, a striking fan, a first motor, a spring, a connecting column, a second movable seat, and a first movable seat, the striking fan applies rotational impact to the second movable seat. When it rotates to the gap position, the spring rebounds, and the connecting rod slides within the movable groove. This cycle repeats, causing the mold chamber to vibrate back and forth, effectively eliminating air bubbles in the mortar. Subsequently, driven by the first motor, the scraper smooths the ripples on the mortar surface.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the overall structure of a multifunctional thermal insulation mortar molding device according to the present invention.

[0017] Figure 2 This is a schematic diagram of the screw installation structure of a multifunctional thermal insulation mortar molding device according to this utility model;

[0018] Figure 3 This is a schematic diagram of the mixing blade installation structure of a multifunctional thermal insulation mortar forming device according to the present invention.

[0019] Figure 4 This is a schematic diagram of the scraper installation structure of a multifunctional thermal insulation mortar forming device according to this utility model;

[0020] Figure 5 This is a schematic diagram of the movable groove installation structure of a multifunctional thermal insulation mortar molding device according to this utility model;

[0021] Figure 6 This is a schematic diagram of the installation structure of the percussion fan of a multifunctional thermal insulation mortar molding device according to this utility model.

[0022] Legend:

[0023] 1. Molding chamber; 2. Mixing chamber; 3. Feed inlet; 4. Electric motor; 5. Box door; 6. Motor No. 1; 7. Motor No. 2; 8. Mixing blade; 9. Mixing column; 10. Moving groove; 11. Mounting shaft; 12. Opening and closing valve; 13. Feed pipe; 14. Sliding groove; 15. Mold chamber; 16. Scraper; 17. Stamping fan; 18. Lead screw; 19. Spring; 20. Connecting rod; 21. Moving seat one; 22. Movable groove; 23. Moving seat two. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figures 1 to 6 This utility model discloses a multifunctional thermal insulation mortar molding device, which includes a molding chamber 1. Movable grooves 10 are fixedly connected to both sides of the inner wall of the molding chamber 1. A second movable seat 23 is slidably connected to the inner wall of the movable groove 10. A mold chamber 15 is fixedly connected to the side surface of the second movable seat 23. A spring 19 is fixedly connected to the inner wall of the movable groove 10 away from the second movable seat 23. A first movable seat 21 is fixedly connected to the other end of the spring 19. A movable groove 22 is provided on the first movable seat 21 near the spring 19. A connecting rod 20 is slidably connected to the inner wall of the movable groove 22. The other end of the connecting rod 20 is connected to... The inner wall of the moving trough 10 is fixedly connected, and a second motor 7 is fixedly connected to the side surface of the forming chamber 1. The output end of the second motor 7 passes through the side surface of the forming chamber 1 and is fixedly connected to a striking fan 17. The other end of the moving seat 23 is fixedly connected to the mold chamber 15. Sliding grooves 14 are provided on both sides of the mold chamber 15. An installation shaft 11 is rotatably connected to the inner wall of the forming chamber 1 near the sliding grooves 14. A lead screw 18 is rotatably connected to the inner wall of the installation shaft 11. A scraper 16 is provided on the surface of the lead screw 18, and a threaded hole is provided on the surface of the scraper 16 near the lead screw 18. The lead screw 18 and the threaded hole mesh. After shaking to remove air bubbles, a wavy texture will form on the mortar surface. The first motor 6 drives the lead screw 18 to rotate, thereby causing the scraper 16 on the surface to smooth the mortar surface.

[0026] The other end of the feed pipe 13 is fixedly connected to the opening and closing valve 12. The upper surface of the opening and closing valve 12 passes through the molding chamber 1 and is fixedly connected to the mixing chamber 2. The upper surface of the mold chamber 15 is fixedly connected to the connecting hole. The feed pipe 13 is fixedly connected to the mold chamber 15 near the connecting hole. The side surface of the molding chamber 1 is fixedly connected to the No. 6 motor near the lead screw 18. The output end of the No. 6 motor passes through the surface of the molding chamber 1 and is fixedly connected to the other end of the lead screw 18.

[0027] A feed inlet 3 is fixedly connected to the upper surface of the mixing chamber 2. An insulation board is installed on the surface of the forming chamber 1. The output end of the motor 4 passes through the upper surface of the mixing chamber 2 and is fixedly connected to a stirring column 9. Stirring blades 8 are installed on the surface of the stirring column 9. A door 5 is installed on the front surface of the forming chamber 1. The motor 4 is fixedly connected to the upper surface of the mixing chamber 2. The insulation board can effectively keep the surface temperature of the forming chamber 1 warm and insulate it from the external temperature, thereby reducing heat loss.

[0028] Working Principle: During operation, mortar and other materials are first added through the inlet 3. After material addition, the inlet 3 is sealed with a cover plate or lid to reduce air entry during mixing and minimize bubble formation. Next, the motor 4 starts, driving the mixing column 9 to rotate, and the mixing blades 8 rotate accordingly, ensuring uniform mixing. After mixing, the valve 12 opens, and the uniformly mixed material is conveyed to the mold chamber 15 through the inlet pipe 13. After filling, the valve 12 closes. Subsequently, the second motor 7 starts, driving the impact fan 17 to rotate. The arc surface of the impact fan 17 contacts the moving seat 23, pushing the mold chamber 15 towards the spring 19, compressing the spring 19. Simultaneously, the connecting rod 20 moves within the movable groove 22. When the impact fan 17 rotates to the gap, the spring 19 rebounds, pushing the moving seat 21, causing the mold chamber 15 to move and shake within the movable groove 10, thereby reducing air bubbles in the mortar and minimizing internal quality problems in the mortar blocks. After a period of defoaming treatment, a wavy texture will appear on the surface of the mortar in the mold chamber 15. At this time, motor 6 starts and drives the lead screw 18 on the mounting shaft 11 to rotate reciprocally. The scraper 16 then moves through the sliding groove 14 to smooth the wavy texture on the mortar surface and ensure a smooth surface.

[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A multi-functional thermal insulation mortar molding device, characterized by, The utility model provides a kind of moulding bin (1), mobile groove (10) is fixedly connected with the inside wall both sides in the moulding bin (1), mobile seat two (23) is slidably connected with the inside wall of mobile groove (10), moulding bin (15) is fixedly connected with the side surface of mobile seat two (23), spring (19) is fixedly connected with the inside wall of mobile groove (10) away from mobile seat two (23), mobile seat one (21) is fixedly connected with the other end of spring (19), mobile groove (10) is slidably connected with the inside wall of the other end of connecting rod (20) and mobile seat one (21) is close to spring (19) and is provided with movable groove (22), connecting rod (20) is fixedly connected with the other end and the inside wall of mobile groove (10), moulding bin (1) side surface is fixedly connected with second motor (7), and second motor (7) output is fixedly connected with beating fan (17) through the side surface of moulding bin (1).

2. The multifunctional thermal insulation mortar forming device according to claim 1, characterized in that, The other end of mobile seat two (23) and moulding bin (15) are fixedly connected, the both side surfaces of moulding bin (15) are provided with sliding groove (14), the inside wall of moulding bin (1) is rotatably connected with mounting shaft (11) close to sliding groove (14), the inside wall of mounting shaft (11) is rotatably connected with screw rod (18), the surface of screw rod (18) is provided with scraper (16), the surface of scraper (16) is provided with screw hole close to screw rod (18), and screw rod (18) is engaged with screw hole.

3. The multifunctional thermal insulation mortar forming device according to claim 2, characterized in that, The side surface of moulding bin (1) is fixedly connected with first motor (6) close to screw rod (18), and the output of first motor (6) is fixedly connected with the other end of screw rod (18) through the surface of moulding bin (1).

4. The multifunctional thermal insulation mortar forming device according to claim 1, characterized in that, The upper surface of moulding bin (15) is fixedly connected with connecting hole, and the upper surface of moulding bin (15) is fixedly connected with inlet pipe (13) close to connecting hole.

5. The multifunctional thermal insulation mortar forming device according to claim 4, characterized in that, The other end of inlet pipe (13) is fixedly connected with on-off valve (12), and the upper surface of on-off valve (12) is fixedly connected with stirring bin (2) through moulding bin (1).

6. The multifunctional thermal insulation mortar forming device according to claim 5, characterized in that, The front end surface of moulding bin (1) is provided with box door (5), and the upper surface of stirring bin (2) is fixedly connected with motor (4).

7. The multifunctional thermal insulation mortar forming device according to claim 6, characterized in that, The output of motor (4) is fixedly connected with stirring column (9) through the upper surface of stirring bin (2), and the surface of stirring column (9) is provided with stirring blade (8).

8. The multifunctional thermal insulation mortar forming device according to claim 5, characterized in that, The upper surface of stirring bin (2) is fixedly connected with inlet (3), and the surface of moulding bin (1) is provided with heat preservation plate.