Hot-pressing injection mold for elbow pipe of water faucet

By designing detachable and pluggable mold core components and fixing bases, the problem of damage during the demolding process of ceramic faucets was solved, achieving a stable and efficient demolding process, improving production safety and the service life of faucets.

CN223918266UActive Publication Date: 2026-02-17FUZHOU HIGH-TECH ZONE JIALI GAO CERAMICS IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520507916.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-17
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Traditional ceramic faucets are easily damaged during demolding, resulting in a reduced lifespan. Existing mold designs make it difficult to achieve stable and efficient demolding.

Method used

A hot press injection mold for a faucet bend was designed, which adopts a detachable and pluggable mold core assembly, including a first mold core and a second mold core. Through the cooperation of the mold pulling section and the plugging hole, combined with the fixing seat and the limiting component, the stable connection of the mold core and the convenient demolding are ensured.

Benefits of technology

This technology enables stable demolding of faucet bends, improving production safety and efficiency, and ensuring the integrity and lifespan of the faucets.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223918266U_ABST
    Figure CN223918266U_ABST
Patent Text Reader

Abstract

A hot-press injection mold for a faucet elbow comprises a mold body composed of an upper mold and a lower mold, the upper mold and the lower mold can be oppositely buckled, the hot-press injection mold is characterized by further comprising a mold core assembly, a mold cavity matched with the faucet elbow is formed between the upper mold and the lower mold, and the mold cavity comprises an arc-shaped section and a vertical section which are connected with each other; a first inlet communicated with the free end of the arc-shaped section and a second inlet communicated with the free end of the vertical section are formed in the mold body, the mold core assembly comprises a first mold core and a second mold core, and the second mold core is matched with the vertical section and can be inserted into the vertical section of the mold cavity from the second inlet. The first mold core is matched with the arc-shaped section and can be inserted into the arc-shaped section of the mold cavity from the first inlet, the first mold core and the second mold core which are inserted into the mold cavity are detachably connected in an inserted mode, and the first mold core and the second mold core are detachably connected in an inserted mode. In this way, the first mold core and the second mold core can be more conveniently separated from the first inlet and the second inlet respectively during mold removal, and meanwhile the integrity of the manufactured faucet is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of molds, and in particular to a hot press mold for a faucet bend. Background Technology

[0002] Ceramic faucets are gradually becoming a replacement for metal faucets due to their corrosion resistance, but they still face technical bottlenecks in manufacturing processes. Traditional metal faucets commonly suffer from oxidation and rust defects, while ceramic faucets manufactured using slip casting processes have insufficient density in the preform due to the characteristics of the process, making them prone to damage during demolding and thus reducing their service life. Utility Model Content

[0003] The purpose of this invention is to provide a hot press mold for faucet bends that is easier to demold.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A hot-press injection mold for a faucet bend includes a mold body consisting of an upper mold and a lower mold, which can be snapped together. The mold body further includes a mold core assembly. A mold cavity adapted to the faucet bend is formed between the upper and lower molds. The mold cavity includes an arc-shaped segment and a vertical segment connected to each other. The mold body has a first inlet communicating with the free end of the arc-shaped segment and a second inlet communicating with the free end of the vertical segment. The mold core assembly includes a first mold core and a second mold core. The second mold core is adapted to the vertical segment and can be inserted into the vertical segment of the mold cavity from the second inlet. The first mold core is adapted to the arc-shaped segment and can be inserted into the arc-shaped segment of the mold cavity from the first inlet. The first and second mold cores inserted into the mold cavity are detachably connected.

[0006] By adopting the above technical solution, the first mold core and the second mold core can be detachably inserted, which makes it easier to separate the first mold core and the second mold core from the first inlet and the second inlet respectively when demolding, while ensuring the integrity of the faucet after it is made.

[0007] The first mold core includes a first end and a second end. A drawing section extending out of the mold body is formed on the first end, and an insertion hole is formed on the second end. An insertion section adapted to the insertion hole is formed on the upper end of the second mold core.

[0008] By adopting the above technical solution, when it is necessary to remove the first mold core from the mold body, the mold removal section extending outside the body can be pulled to make it easier for the first mold core to detach from the mold body. The interlocking hole and the interlocking section can cooperate to make the first mold core and the second mold core more stably connected and prevent displacement during use.

[0009] The cross-section of the first mold core is circular, and the diameter gradually decreases from the first end to the second end.

[0010] By adopting the above technical solution, the diameter gradually decreases from the first end to the second end, making it easier to detach the first mold core.

[0011] The extraction section has perforations for inserting auxiliary demolding tools.

[0012] By adopting the above technical solution, during demolding, auxiliary demolding tools such as pins can be inserted into the perforations to make the first mold core easier to demold.

[0013] It also includes a fixing base, and the lower end of the second mold core is connected to the fixing base.

[0014] By adopting the above technical solution, a fixed base is connected to the lower end of the second mold core, which makes the second mold core more stable during use and prevents it from shifting.

[0015] The cross-section of the second mold core is circular, and the diameter of the second mold core gradually decreases from the bottom to the top.

[0016] By adopting the above technical solution, the diameter of the second mold core gradually decreases from the bottom to the top, which facilitates the demolding of the second mold core and prevents it from getting stuck in the mold cavity.

[0017] The top surface of the fixed base has a plurality of positioning parts, and the mold body has positioning grooves that are adapted to the positioning parts.

[0018] By adopting the above technical solution, the positioning part and the positioning groove can be quickly aligned, shorten the mold assembly time, avoid incorrect installation direction of the fixed seat, improve production safety, and further improve the stability during use.

[0019] It also includes a third mold core, which has an axially extending clearance hole through which the drawing section passes, so that the third mold core can be fitted onto the drawing section and close the first entrance. The third mold core includes a threaded section located in the arc-shaped section of the mold cavity, and the outer peripheral surface of the threaded section has an external thread.

[0020] By adopting the above technical solution, the clearance hole can facilitate the assembly of the third mold core and the mold drawing section, while the thread forming section can give the faucet outlet a threaded structure after production, so as to facilitate the subsequent addition of interfaces.

[0021] It also includes a limiting member, on which a screw hole is formed, and the third mold core includes a fixed section that is threadedly engaged with the screw hole, and the outer peripheral surface of the fixed section is formed with an external thread that is engaged with the screw hole.

[0022] By adopting the above technical solution, the limiting component and the third mold core are fixed by threaded connection, and the displacement of the third mold core is restricted.

[0023] The upper and lower molds are provided with a plurality of oppositely arranged positioning holes and / or screw holes, which allow the upper and lower molds to be engaged relative to each other by fasteners.

[0024] By adopting the above technical solution, the positioning holes ensure the alignment of the upper and lower mold cavities, avoiding flash caused by misalignment, and the screw holes, together with the fasteners, enable quick opening and closing, improving maintenance efficiency. Attached Figure Description

[0025] Figure 1 This is a front view of the present invention without the upper mold.

[0026] Figure 2 This is a front view of the lower mold of this utility model.

[0027] Figure 3 This is a front view of the upper mold of this utility model.

[0028] Figure 4 This is a front view of the second mold core and the fixing base of this utility model.

[0029] Figure 5 This is a top view of the second mold core and the fixing base of this utility model.

[0030] Figure 6 This is a front view of the first mold core of this utility model.

[0031] Figure 7 This is a bottom view of the first mold core of this utility model.

[0032] Figure 8 This is a schematic diagram of the first mold core extraction section of this utility model.

[0033] Figure 9 This is a schematic diagram of the second mold core after it has detached from the mold body.

[0034] Figure 10 This is a schematic diagram illustrating the process of removing the first mold core for this utility model.

[0035] Figure 11 This is a schematic diagram of the extraction of the first mold core according to the present invention.

[0036] Figure 12 This is a bottom view of the main body of the mold of this utility model.

[0037] Figure 13 This is a top view of the third mold core of this utility model.

[0038] Figure 14 for Figure 13 Sectional view along the AA direction. Detailed Implementation

[0039] Reference Figures 1 to 14 The hot-press injection mold for a faucet bend is shown below. The technical solution of this utility model will be further described below through specific embodiments and in conjunction with the accompanying drawings:

[0040] A hot press injection mold for a faucet bend includes a mold body 1 consisting of an upper mold 11 and a lower mold 12, and a mold core assembly, wherein the upper mold 11 and the lower mold 12 can be snapped together.

[0041] A mold cavity 13 adapted to a faucet bend is formed between the upper mold 11 and the lower mold 12. The mold cavity 13 includes an arc-shaped section 131 and a vertical section 132 connected to each other. The mold body 1 has a first inlet 14 communicating with the free end of the arc-shaped section 131 and a second inlet 15 communicating with the free end of the vertical section 132. A plurality of positioning holes and / or screw holes 133 are formed on the upper mold 11 and the lower mold 12, so that the upper mold 11 and the lower mold 12 can be fastened to each other by fasteners.

[0042] The mold core assembly includes a first mold core 2, a second mold core 3, and a third mold core 4. The first mold core 2 is adapted to the arc segment 131 and can be inserted into the arc segment 131 of the mold cavity 13 from the first inlet 14. The first mold core 2 includes a first end 21 and a second end 22. The cross-section of the first mold core 2 is circular, and the cross-sectional area of ​​the first mold core 2 gradually decreases from the first end 21 to the second end 22. A mold-drawing section 23 extending to the outside of the mold body is formed on the first end 21. A through hole 231 is also formed at the end of the mold-drawing section 23 extending to the outside of the first inlet 14. The axis of the through hole 231 is arranged perpendicular to the axis of the mold-drawing section 23. An insertion hole 221 is formed on the second end 22. The second mold core 4 has an insertion section 31 adapted to the insertion hole 221.

[0043] The second mold core 3 is adapted to the vertical section 132 and can be inserted into the vertical section 132 of the mold cavity 13 from the second inlet 15. The cross-section of the second mold core 3 is circular, and the diameter of the second mold core 3 gradually decreases from the lower end 32 to the upper end 34. The first mold core 2 and the second mold core 3 inserted into the mold cavity 13 are detachably connected. It also includes a fixing seat 33. The lower end 32 of the second mold core 3 is connected to the fixing seat 33. The second mold core 3 is vertically arranged on the fixing seat 33. The top surface of the fixing seat 33 has four positioning parts 331. The mold body 1 has positioning grooves 16 adapted to the positioning parts 331. When the second mold core 3 is inserted into the vertical section 132, the fixing seat 33 can close the second inlet 15.

[0044] The third mold core 4 has a clearance hole 43 through which the mold section 23 passes, so that the third mold core 4 can be fitted onto the mold section 23 and close the first inlet 14. It also includes a limiting member 5, which has a screw hole 51. The third mold core 4 includes a fixed section 41 and a threaded section 42 arranged from bottom to top. The fixed section 41 can be threaded into the screw hole 51. The threaded section 42 passes through the screw hole 51 and is located in the arc-shaped section 131 of the mold cavity 13, so that the water outlet of the faucet has threads after hot press injection, so as to facilitate the subsequent connection of the faucet expansion.

[0045] The mold body 1 can be used to make ceramic faucet bends. In use, the first mold core 2 is inserted into the first inlet 14, and the third mold core 4 is fitted onto the extraction section 23. Then, the limiting member 5 is used to connect the third mold core 4 to the first inlet 14 to close it. Next, the second mold core 3 is inserted into the second inlet 15, and the insertion section 31 and the second end 22 are engaged. Then, the fixing seat 33 is fixed to the second inlet 15 with bolts or pins to close it. After hot pressing, the second mold core 3 can be extracted first, then the limiting member 5 and the third mold core 4 can be removed. Then, a pin 6 is used to pass through the through hole 231 of the extraction section 23 to assist in extracting the first mold core 2 from the first inlet 14 of the mold body 1 (e.g., ...). Figures 10 to 11 As shown in the figure, after cooling, the mold body 1 can be opened to take out the hot-pressed ceramic faucet tube blank.

[0046] The above description is merely a preferred embodiment of the present utility model, and therefore cannot be construed as limiting the scope of the present utility model. All equivalent changes and modifications made in accordance with the scope of the patent application and the contents of the specification of the present utility model shall still fall within the scope of the patent of the present utility model.

Claims

1. A hot press injection mold for a faucet elbow, comprising a mold body composed of an upper mold and a lower mold, the upper mold and the lower mold being relatively claspable, characterized in that: The mold core assembly comprises a first mold core and a second mold core, the second mold core is adapted to the vertical section and can be inserted into the vertical section of the mold cavity from the second inlet, the first mold core is adapted to the arc section and can be inserted into the arc section of the mold cavity from the first inlet, and the first mold core and the second mold core inserted into the mold cavity are detachably connected.

2. A hot press injection mold for a faucet elbow according to claim 1, characterized in that: The first mold core comprises a first end and a second end, the first end is formed with a draw core section extending out of the mold body, and the second end is formed with a connecting hole.

3. A hot press injection mold for a faucet elbow according to claim 2, wherein: The first mold core is circular in cross section, and the diameter gradually decreases from the first end to the second end.

4. A hot press injection mold for a faucet elbow according to claim 2, wherein: The draw core section is formed with a through hole for inserting an auxiliary demolding tool.

5. A hot press injection mold for a faucet elbow according to any one of claims 2 to 4, characterized in that: The second mold core is connected with a fixing seat.

6. A hot press injection mold for a faucet elbow according to claim 5, wherein: The second mold core is circular in cross section, and the diameter gradually decreases from the lower end to the upper end.

7. A hot press injection mold for a faucet elbow according to claim 5, wherein: The top surface of the fixing seat is formed with a plurality of positioning portions, and the mold body is formed with a positioning groove adapted to the positioning portions.

8. A hot press injection mold for a faucet elbow according to any one of claims 2 to 4, characterized in that: The third mold core is formed with a thread forming section in the arc section of the mold cavity, and the outer periphery of the thread forming section is formed with external threads.

9. A hot press injection mold for a faucet elbow according to claim 8, wherein: The third mold core comprises a fixing section threadedly matched with the screw hole, and the outer periphery of the fixing section is formed with external threads matched with the screw hole.

10. A hot press injection mold for a faucet elbow according to any one of claims 1 to 4, characterized in that: The upper mold and the lower mold are formed with a plurality of oppositely arranged positioning holes and / or screw holes, so that the upper mold and the lower mold can be oppositely buckled by fasteners.