Wall facing tile cutting auxiliary device for tile bonding strength detection
By designing a tile cutting auxiliary device with a support frame, operating platform, and rotating track, the problem of cutting line deviation was solved, achieving precision and efficiency in tile cutting, and improving the accuracy of bonding strength testing and project progress.
Patent Information
- Application Number
- CN202520508501.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-21
AI Technical Summary
In construction projects, the problem of cutting line misalignment in facing bricks leads to a decrease in the accuracy and reliability of pull-out tests, increases project costs and delays the schedule, and the current reliance on experienced technicians still cannot completely avoid this problem.
Design a tile cutting auxiliary device that includes a support frame, an operating platform, a rotating track, and a cutting mechanism. Through a rotating positioning mechanism and ball-assisted sliding, the cutting mechanism can achieve precise positioning and efficient cutting, ensuring the accuracy and consistency of the cutting line.
It improves the precision of tile cutting, reduces operational difficulty and time costs caused by rework, and ensures the accuracy and reliability of pull-out tests.
Smart Images

Figure CN223918323U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a wall body facing ceramic tile cutting auxiliary device for ceramic tile bonding strength detection. BACKGROUND
[0002] In construction engineering, the bonding strength of facing bricks is an important factor to ensure the appearance and safety of buildings. In order to accurately evaluate the bonding strength of facing bricks, the facing brick pull-out method is often used for detection. This method simulates external force to test the pull-out of facing bricks, so as to evaluate whether the bonding strength meets the design requirements.
[0003] According to the current building engineering facing brick bonding strength test specification requirements, before the pull-out test, four cutting lines consistent with the standard block need to be accurately cut on the ceramic tile surface. The purpose of this step is to ensure that the facing brick can fall off according to the predetermined way during the pull-out test, so as to accurately measure the bonding strength. However, in actual engineering, the cutting line offset problem often occurs.
[0004] The reasons for the cutting line offset may be various, including the inaccuracy of cutting tools, the insufficient technical level of operators, the unevenness of ceramic tile surface, etc. Once the cutting line is offset, the standard block cannot be accurately pasted on the surface of the pull-out block, which affects the accuracy and reliability of the pull-out test. In addition, the cutting line offset may also cause the rework phenomenon, which not only increases the engineering cost, but also delays the engineering progress.
[0005] In order to reduce the occurrence of cutting line offset as much as possible, currently it mainly depends on professional and experienced technical workers for operation. These technical workers usually have rich experience in ceramic tile cutting and bonding strength detection, and can accurately judge the position and depth of the cutting line, so as to ensure the accuracy and consistency of the cutting line. However, this method still has certain limitations, because even the most experienced technical workers cannot completely avoid the problem of cutting line offset. SUMMARY
[0006] The purpose of the utility model is to provide a wall body facing ceramic tile cutting auxiliary device for ceramic tile bonding strength detection to solve the technical defects pointed out in the background art.
[0007] To solve the above technical problems, the technical scheme adopted by the utility model is:
[0008] A wall body facing tile cutting auxiliary device for tile bonding strength detection, including support frame, vertical fixed operation platform on support frame, the center position of operation platform forms work round hole for cutting wall body tile, the work round hole coaxial is provided with rotating track, the rotating track is slidably connected with cutting mechanism, the operation platform is correspondingly provided with rotating positioning mechanism for positioning cutting mechanism in the position of wall body tile edge length to be cut in four positions of up and down and left and right.
[0009] Further, the rotating track is correspondingly provided as a circular track, the cutting mechanism comprises a rotating base, a cutting base provided on the rotating base, a swing arm rotatably connected at one end to the cutting base, and a cutting machine provided at the other end of the swing arm, the cutting machine rotates clockwise through the swing arm, and the cutting machine blade cuts the edge length position of the wall body tile to be cut.
[0010] Further, the rotating base is slidably connected with the rotating track, and a ball is correspondingly arranged in the rotating track.
[0011] Further, each rotating positioning mechanism comprises a positioning base fixed on the operation platform in four positions of up and down and left and right, the position of each positioning base corresponds to the edge length position of the wall body tile to be cut, and a pair of positioning rods are rotatably connected to each positioning base, the rotating base rotates to the corresponding position, and then the pair of positioning rods swing clockwise to clamp and position the rotating base in the corresponding position.
[0012] Further, the support frame comprises a pair of side frames clamping and fixing the operation platform in front and back, each side frame comprises a vertical support vertical rod, and a support inclined rod rotatably connected to the upper end of the support vertical rod, a foldable support horizontal rod is arranged between the support inclined rod and the support vertical rod, and the operation platform is fixed on the two support vertical rods.
[0013] Further, the edge length positions to be cut of adjacent wall body tiles are in a right angle structure, and the cut tiles are in a rectangular structure.
[0014] Compared with the prior art, the wall body facing tile cutting auxiliary device has the following beneficial effects:
[0015] The utility model discloses a cutting mechanism, operation platform and rotating track support frame, and is equipped with the work round hole in the operation platform center, and is equipped with the rotating track in the week side, and the cutting mechanism can be slidably connected on the track, and is positioned in the porcelain tile cutting edge length position through the rotating positioning mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will be briefly introduced the drawing needed to be used in the embodiment or prior art description, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying the creative labor, still can obtain other drawings according to these drawings.
[0017] Fig. 1 It is the side view structure schematic diagram of the utility model;
[0018] Fig. 2 It is the front view structure schematic diagram of the utility model;
[0019] Fig. 3 It is the cutting mechanism installation structure schematic diagram of the utility model. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiment of the utility model will be clearly and completely described below, obviously, the described embodiment only is a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by ordinary skilled person in the art without making the creative labor are within the scope of the utility model protection.
[0021] In the description of the utility model, it is understood that the orientation or position relation indicated by the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "inner", "outer" and the like is the orientation or position relation based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it can not be understood as the limitation to the utility model.
[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0023] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0024] like Figs. 1-3 As shown, a wall tile cutting auxiliary device for testing tile bonding strength includes a support frame and an operating platform 1 vertically fixed on the support frame. The operating platform 1 has a working circular hole 11 at its center for cutting the wall tile. A rotating track 12 is coaxially arranged around the working circular hole. A cutting mechanism 6 is slidably connected to the rotating track 12. Rotary positioning mechanisms 7 are correspondingly arranged at four positions on the operating platform 1 (up, down, left, right) to position the cutting mechanism 6 at the desired cutting edge of the wall tile. The rotating track 12 is a circular track. The cutting mechanism includes a rotating base 5, a cutting base 61 mounted on the rotating base 5, a swing arm 62 rotatably connected at one end to the cutting base 61, and a cutting machine 63 at the other end of the swing arm 62. The cutting machine 63 rotates clockwise via the swing arm 62, causing its blade to cut the desired edge of the wall tile.
[0025] The operation platform 1 is the main working area of the ceramic tile cutting, and a working circular hole is arranged at the center position of the operation platform 1, the back of the operation platform 1 is attached to the wall ceramic tile when the support frame is erected, and the working circular hole allows the cutting mechanism to cut the wall ceramic tile. A rotating track is coaxially arranged on the side of the working circular hole, and is used for guiding the movement of the cutting mechanism; the rotating track 12 is arranged as a circular track and is slidably connected with the rotating base of the cutting mechanism, so that the cutting mechanism can rotate to any position along the track; the cutting mechanism comprises the rotating base, a cutting base, a swing arm and a cutting machine. The cutting machine controls the swing arm to rotate clockwise by manual or electric control, and cuts the ceramic tile. The cutting mechanism can be flexibly moved on the rotating track to adapt to the cutting requirements at different positions.
[0026] Specifically, as shown in the drawings, the rotating base 5 is slidably connected with the rotating track 12, and a ball 8 is arranged in the rotating track 12. The ball arranged in the track helps to reduce friction and make the rotation smoother.
[0027] Specifically, as shown in the drawings, each rotating positioning mechanism 7 comprises a positioning base 71 fixed at four positions of the operation platform 1, the positions of each positioning base 71 correspond to the to-be-cut length positions of the wall ceramic tile, and a pair of positioning rods 72 are rotatably connected to each positioning base 71; after the rotating base 5 rotates to the corresponding position, a pair of positioning rods 72 swing clockwise to clamp and position the rotating base 5 at the corresponding position.
[0028] The rotating positioning mechanism 7 is fixed at four positions of the operation platform and is used for positioning the cutting mechanism at the to-be-cut length position of the ceramic tile. Each positioning mechanism comprises a positioning base and a pair of rotatable positioning rods, and when the rotating base rotates to the corresponding position, the positioning rods can swing clockwise by manual or electric control to clamp and position the rotating base, thereby ensuring the cutting accuracy.
[0029] Specifically, as shown in the drawings, the support frame comprises a pair of side frames for clamping and fixing the operation platform 1, each side frame comprises a support vertical rod 2 arranged vertically, a support inclined rod 3 rotatably connected to the upper end of the support vertical rod 2, and a foldable support horizontal rod 4 arranged between the support inclined rod 3 and the support vertical rod 2, and the operation platform 1 is fixed on the two support vertical rods 2. The support frame comprises a pair of side frames for clamping and fixing the operation platform, and the side frame is composed of a support vertical rod, a support inclined rod and a foldable support horizontal rod, so that sufficient support force is provided, and the device is convenient to fold and store.
[0030] Specifically, as shown in the drawings, the to-be-cut length positions of the adjacent wall ceramic tiles are in a right angle structure, and the cut ceramic tile is in a rectangular structure.
[0031] Specifically, the specific implementation process of the utility model is:
[0032] Set up the working platform: Place the support vertical rods close to the wall; adjust the angle between the support vertical rods and the support diagonal rods to ensure stability; pull the support horizontal rods apart to further stabilize the entire device and form a stable working platform.
[0033] Preparing to cut: Select a suitable location on the wall tile and prepare to cut; rotate the cutting device along the rotating track to the predetermined cutting position; pull down the positioning rod 72 of the corresponding rotating positioning mechanism 7 to ensure that the cutting device remains stable during the cutting process.
[0034] First cut: Turn on the cutter; rotate the cutting fixing device clockwise by swing arm 62 to make the cutting blade cut into the tile to the appropriate depth; turn off the cutting device.
[0035] Rotate the cutting fixing device counterclockwise to lift the cutting device and complete the cutting of a cutting line.
[0036] Rotate and fix the device: loosen the positioning rod 72 of the rotary positioning mechanism 7; rotate the cutting device 90 degrees along the rotary track to the next predetermined cutting position; pull down the positioning rod 72 of the other corresponding rotary positioning mechanism 7 again to ensure the position is stable.
[0037] Repeat the cutting process in step 3 until four perpendicular cutting lines are cut into the tile. After each cut, rotate the swing arm 62 counterclockwise to lift the cutting device and rotate it to the next cutting position.
[0038] Clean up the site: After completing all cutting operations, turn off the cutting device; clean up the debris and waste generated during the cutting process; fold the support frame and store the device in a suitable location.
[0039] Precautions: Ensure safety throughout the entire operation to avoid injury from the cutting blade; before cutting, check that the cutting mechanism 6 and the rotary positioning mechanism 7 are intact and functioning properly; during the cutting process, adjust the cutting depth and speed appropriately according to the material and thickness of the tile; after cutting, clean up the site promptly and keep the working environment tidy.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
[0041] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.
Claims
1. A wall facing tile cutting aid for tile bond strength detection, characterized in that, The utility model provides a cutting device for wall ceramic tile, which comprises a support frame, an operation platform vertically fixed on the support frame, a working circular hole for cutting wall ceramic tile formed in the center of the operation platform, a rotating track coaxially arranged on the circumferential side of the working circular hole, and a cutting mechanism slidingly connected to the rotating track.
2. A wall tile cutting aid for tile bonding strength detection according to claim 1, characterized in that, The rotating track is in the form of a circular track, and the cutting mechanism comprises a rotating base, a cutting base arranged on the rotating base, a swing arm rotatably connected to one end of the cutting base, and a cutting machine arranged at the other end of the swing arm. The cutting machine rotates clockwise through the swing arm to cut the edge of the wall ceramic tile to be cut.
3. A wall tile cutting aid for tile bond strength detection according to claim 2, wherein, The rotating base is slidingly connected to the rotating track, and a ball is arranged in the rotating track.
4. A wall tile cutting aid for tile bond strength detection according to claim 3, wherein, Each rotating positioning mechanism comprises a positioning base fixed on the operation platform at four positions, and each positioning base is positioned at the edge of the wall ceramic tile to be cut. A pair of positioning rods are rotatably connected to each positioning base. When the rotating base reaches the corresponding position, the pair of positioning rods rotate clockwise to clamp and position the rotating base at the corresponding position.
5. A wall tile cutting aid for tile bond strength detection according to claim 4, wherein, The support frame comprises a pair of side frames for clamping and fixing the operation platform, each side frame comprises a vertical support vertical rod and a support inclined rod rotatably connected to the upper end of the support vertical rod, a foldable support horizontal rod is arranged between the support inclined rod and the support vertical rod, and the operation platform is fixed on the two support vertical rods.
6. A wall tile cutting aid for tile bond strength detection according to claim 5, wherein, The edges of the adjacent wall ceramic tiles to be cut are in a right angle structure, and the cut ceramic tile is in a rectangular structure.