Nail taking suction nozzle device
By introducing a negative pressure generating mechanism and a lifting and fine-tuning component into the nail removal nozzle device, the problem of concentricity deviation of the sealing nails was solved, realizing an efficient and stable battery assembly process and improving production efficiency and automation.
Patent Information
- Application Number
- CN202422875083.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing nail removal nozzle devices have difficulty in compatibility with the concentricity deviation between the sealing nail and the concave step structure during battery assembly, leading to nail removal failure and affecting battery production efficiency and quality.
Design a nail-removing suction nozzle device, which uses a negative pressure generating mechanism to provide power, the contact surface between the nail-removing nozzle and the sealing nail is flat, and is equipped with lifting and fine-tuning components. The auxiliary components stabilize the position of the nail-removing nozzle to ensure nail removal accuracy and efficiency.
It improves the compatibility and stability of the nail removal nozzle, enhances the automation and production efficiency of battery assembly, and reduces the need for manual screening of unassembled batteries.
Smart Images

Figure CN223920492U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery assembly device technical field, concretely relates to a nail taking suction nozzle device. BACKGROUND
[0002] In the battery assembly process, often use nail taking suction nozzle to suck glue nail and carry out pre-pressing nail operation, pre-pressing nail is a step in the battery manufacturing process, and the purpose is to seal the liquid injection hole of the battery,
[0003] In the prior art, the contact surface of the nail taking suction nozzle and the sealing nail has an inner recessed step structure, which is used to wrap the tail of the glue nail in the inner recessed step structure, and the recessed step structure needs to be concentric with the sealing nail so that the nail taking suction nozzle can accurately grasp the nail. However, in actual working conditions, it is impossible to completely ensure that the sealing nail is concentric with the nail taking suction nozzle, so it is difficult to ensure that the nail is completely sucked into the inner recessed step structure, especially when multiple nail taking suction nozzles are driven by one lifting driving member. If one of the sealing nails is misaligned with the inner recessed step structure, the sealing nail is pressed against the output end of the lifting driving member, so that all the nail taking suction nozzles cannot grasp the sealing nail. In the process of high-speed operation, the un-assembled battery corresponding to this nail taking process still maintains the un-assembled state and flows out of the system, which needs to be manually screened out in the later stage, affecting the production operation of the battery. SUMMARY
[0004] In order to overcome the shortcomings of the prior art, the utility model provides a suction nozzle assembly convenient for taking nails.
[0005] The utility model solves the technical problems thereof by adopting the following technical scheme:
[0006] A nail taking suction nozzle device comprises a negative pressure generating mechanism and a nail taking nozzle connected to the negative pressure generating mechanism, and the contact surface of the nail taking nozzle and the sealing nail is a plane.
[0007] The nail taking suction nozzle device as described above further comprises auxiliary members arranged on both sides of the nail taking nozzle, and the auxiliary members are used to stabilize the nail taking nozzle on the surface of the battery.
[0008] The nail taking suction nozzle device as described above further comprises a lifting mechanism, and the lifting mechanism is used to drive the nail taking nozzle to lift.
[0009] The nail taking suction nozzle device as described above further comprises a fixing panel, the lifting mechanism comprises a first lifting assembly and a fine adjustment assembly, the first lifting assembly is used to drive the nail taking nozzle and the auxiliary members to lift synchronously, and the fine adjustment assembly is used to adjust the height difference between the nail taking nozzle and the auxiliary members.
[0010] The nail taking suction nozzle device as described above, the first lifting assembly comprises a lifting driving element, the fixed end of the lifting driving element is arranged on the fixed panel, the output end of the lifting driving element is connected with a sliding block which slides on the fixed panel, and a first fixed block which is perpendicular to the driving direction of the lifting mechanism is fixedly connected to the sliding block;
[0011] The fine adjustment assembly comprises a bolt which is rotationally connected with the first fixed block and a second sliding block which is threadedly connected with the bolt, the second sliding block is slidingly arranged on the sliding block, and the nail taking nozzle is fixed to the second sliding block; the bolt is rotated to drive the second sliding block to slide on the sliding block, so that the height of the nail taking nozzle is adjusted.
[0012] The nail taking suction nozzle device as described above, the sliding block is fixedly connected with a second fixed block below the first fixed block, the auxiliary members are connected to the two sides of the second fixed block respectively, a clearance groove is arranged on the second fixed block and between the two auxiliary members, and the nail taking nozzle is arranged in the clearance groove.
[0013] The nail taking suction nozzle device as described above, the fine adjustment assembly further comprises a sliding groove arranged on the second sliding block, a sliding limiting member is fixed in the sliding groove, and the sliding limiting member is used to limit the maximum distance and the minimum distance of fine adjustment of the nail taking nozzle; the bolt is rotated to drive the sliding groove to slide relative to the sliding limiting member.
[0014] The nail taking suction nozzle device as described above, the lifting driving element is a gas cylinder.
[0015] The nail taking suction nozzle device as described above, the contact surface of the auxiliary member and the battery is a plane.
[0016] The nail taking suction nozzle device as described above, the contact surface of the auxiliary member and the battery is a plane.
[0017] The beneficial effects of the utility model are as follows:
[0018] The negative pressure generating mechanism is communicated with the nail taking nozzle, the nail taking nozzle is provided with power, the nail taking nozzle can quickly and stably suck the sealing nails; the contact surface of the nail taking nozzle and the sealing nails is a plane, the nail taking nozzle can be compatible with the sealing nails which are different from the center, and the nail taking efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] The utility model will be further described in connection with the drawings and embodiments.
[0020] Figure 1 is a schematic view of a three-dimensional structure of a nail taking suction nozzle device;
[0021] Figure 2 is Figure 1Structure of the middle A part is enlarged view;
[0022] Figure 3 Is the schematic diagram of the two-dimensional structure of the nail suction nozzle device. DETAILED DESCRIPTION
[0023] The concept, specific structure and technical effects of the present application will be described clearly and completely in combination with the embodiments and the drawings, so as to fully understand the purpose, features and effects of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments, and other embodiments obtained by those skilled in the art without creative labor based on the embodiments of the present application all belong to the scope of protection of the present application. In addition, all the connection / connection relationships involved in the patent do not mean that the components are directly connected, but that a better connection structure can be composed by adding or reducing connection auxiliary parts according to the specific implementation situation. The various technical features in the present application can be interactively combined without mutual contradiction and conflict.
[0024] REFERENCE Figures 1-3 A nail suction nozzle device, comprising: a negative pressure generating mechanism, a nail suction nozzle 2 connected with the negative pressure generating mechanism; the negative pressure generating mechanism provides power for the nail suction nozzle to quickly and stably suck the sealing nail; the contact surface of the nail suction nozzle 2 with the sealing nail is a plane, and the nail suction nozzle can be compatible with sealing nails of different centers when taking nails, thereby improving the efficiency of taking nails.
[0025] As an example, the negative pressure generating mechanism is a vacuum pump;
[0026] More specifically, the vacuum pump is connected with a vacuum breaking member (not shown in the figure), which breaks the negative pressure state of the nail suction nozzle 2, and the nail suction nozzle 2 releases the grip on the sealing nail; the nail is sucked by the vacuum pump under negative pressure, and the vacuum breaking member breaks the vacuum under positive pressure, greatly improving the efficiency of taking and inserting the sealing nail;
[0027] As an example, the vacuum breaking member is a solenoid valve.
[0028] In an embodiment, it further comprises an auxiliary member 3 arranged on both sides of the nail suction nozzle 2, which is used to stabilize the nail suction nozzle 2 on the surface of the battery.
[0029] Taking the pre-pressing nail process as an example, the two auxiliary members 3 are arranged on the surface of the battery, and as long as the positions of the nail suction nozzle 2 and the auxiliary member 3 relative to the battery are set, the sealing nail can be quickly pre-pressed into the liquid injection hole of the battery; the auxiliary member 3 is arranged on both sides of the nail suction nozzle 2, which helps to stabilize the relative position of the nail suction nozzle 2 and the battery, and ensures that the reference between the nail suction nozzle 2 and the nail does not deviate during the nail taking process, and the relative position between the battery and the nail suction nozzle 2 is stable.
[0030] Further, the device further comprises a lifting mechanism 4, which is used to drive the nail taking nozzle 2 to lift. In an automatic or semi-automatic assembly line, the lifting mechanism 4 can match the nail taking nozzle device with the workstations at different heights on the assembly line, thereby improving the degree of automation and production efficiency.
[0031] Specifically, the lifting mechanism 4 comprises a first lifting assembly 41 and a fine adjustment assembly 42, the first lifting assembly 41 is used to drive the nail taking nozzle 2 and the auxiliary member 3 to lift synchronously, and the fine adjustment assembly 42 is used to adjust the height difference between the nail taking nozzle 2 and the auxiliary member 3.
[0032] In the pre-pressing step, the liquid injection hole level of the battery is generally lower than the upper surface of the battery, and the liquid injection hole level and the upper surface of the battery have slight differences between different batteries. By adjusting the height difference between the nail taking nozzle 2 and the auxiliary member 3 to the appropriate position through the fine adjustment assembly 42, batch pre-pressing operation can be performed on the same specification of batteries, and the probability of the nail taking nozzle 2 being contaminated by electrolyte in repeated operation can be reduced, and the occurrence of blockage can be reduced.
[0033] More specifically, the device further comprises a fixed panel 5, the first lifting assembly 41 comprises a lifting driving member 411, the fixed end of the lifting driving member 411 is arranged on the fixed panel 5, the output end of the lifting driving member 411 is connected with a sliding block 61 which slides on the fixed panel 5, and a first fixed block 71 perpendicular to the driving direction of the lifting mechanism 4 is fixedly connected on the sliding block 61.
[0034] The fine adjustment assembly 42 comprises a bolt 421 which is rotationally connected with the first fixed block 71, and a second sliding block 422 which is threadedly connected with the bolt 421; the second sliding block 422 is slidingly arranged on the sliding block 61, and the nail taking nozzle 2 is fixedly connected on the second sliding block 422; the bolt 421 is rotated to drive the second sliding block 422 to slide on the sliding block 61, so as to adjust the height of the nail taking nozzle 2 to adapt to different models of batteries and sealing nails.
[0035] The bolt 421 is threadedly connected with the second sliding block 422, and the thread connection can meet the need of fine adjustment of the height of the nail taking nozzle 2, and the bolt 421 has self-locking function along the axial direction, so as to avoid the change of the height difference between the nail taking nozzle 2 and the auxiliary member 3 in the process of repeated nail pressing.
[0036] More specifically, the end of the bolt 421 away from the nail taking nozzle 2 is connected with a rotating knob 425, and the rotating knob 425 is provided with anti-slip patterns, and the rotating knob 425 is arranged to facilitate the rotation of the bolt 421.
[0037] More specifically, the lifting drive 411 is a cylinder. The cylinder drives the sliding block 61 to slide on the fixed panel 5, and has a buffering function when the nail taking nozzle 2 and the auxiliary piece 3 are lowered to be attached to the battery. In the prior art, the buffer between the nail taking nozzle and the battery is a spring, which aims to avoid the impact between the nail taking nozzle and the battery. However, with the passage of time, the spring will have dust friction falling off, and the spring force will change or fail, thereby affecting the buffering effect. In the present embodiment, the cylinder is used instead of the spring, which ensures that the force between the auxiliary piece 3 and the battery will not cause damage to the battery due to excessive impact force, so that the nail taking nozzle 2 and the auxiliary piece 3 have a certain amount of floating.
[0038] More specifically, the cylinder is connected with a pressure regulating valve (not shown in the figure), which adjusts the output pressure of the cylinder, further ensuring that the force between the nail taking nozzle 2 and the auxiliary piece 3 and the battery will not cause damage to the battery due to excessive impact force.
[0039] More specifically, the sliding block 61 is fixedly connected with a second fixed block 72 below the first fixed block 71, and the auxiliary piece 3 is connected to the two sides of the second fixed block 72, respectively. A clearance groove 721 is provided on the second fixed block 72 between the two auxiliary pieces 3, and the nail taking nozzle 2 is arranged in the clearance groove 721.
[0040] More specifically, the fine adjustment assembly 42 further comprises a sliding groove 423 provided on the second sliding block 422, and a sliding limiting piece 424 is fixed in the sliding groove 423. The sliding limiting piece 424 is used to limit the maximum distance and the minimum distance of the fine adjustment of the nail taking nozzle 2. The bolt 421 is rotated to drive the sliding groove 423 to slide relative to the sliding limiting piece 424.
[0041] It can be understood that when the sliding limiting piece 424 abuts against the top of the sliding groove 423, the height difference between the nail taking nozzle 2 and the auxiliary piece 3 is the largest. When the sliding limiting piece 424 abuts against the bottom of the sliding groove 423, the height difference between the nail taking nozzle 2 and the auxiliary piece 3 is the smallest.
[0042] As an example, the sliding limiting piece 424 can be a screw, and the diameter of the screw nut is equal to the width of the sliding groove 423, so as to avoid the sliding groove 423 from falling off.
[0043] Further, the contact surface between the auxiliary piece 3 and the battery is a plane, which can reduce the probability of damage to the battery by the auxiliary piece 3 during the pre-pressing process, and is not easy to cause scratches or deformation on the surface of the battery.
[0044] Specifically, the contact surface between the auxiliary piece 3 and the battery is connected with the side wall of the auxiliary piece 3 in a rounded corner manner, further reducing the probability of scratching the surface of the battery.
[0045] The above is a specific description of the preferred embodiment of the present application, but the present application is not limited to the described embodiment, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the present application, and these equivalent modifications or replacements are all included in the scope defined by the claims of the present application.
Claims
1. A nail extractor nozzle device, characterized in that The device comprises a negative pressure generating mechanism, a nail taking nozzle (2) connected with the negative pressure generating mechanism, and a contact surface of the nail taking nozzle (2) and the sealed nail is a plane. The device further comprises auxiliary members (3) arranged on both sides of the nail taking nozzle (2), which are used to stabilize the nail taking nozzle (2) on the surface of the battery. The device further comprises a lifting mechanism (4) used to drive the nail taking nozzle (2) and the auxiliary members (3) to lift.
2. The nail extractor nozzle device of claim 1, wherein: The lifting mechanism (4) comprises a first lifting assembly (41) used to drive the nail taking nozzle (2) and the auxiliary members (3) to lift synchronously, and a fine adjustment assembly (42) used to adjust the height difference between the nail taking nozzle (2) and the auxiliary members (3).
3. The nail extractor nozzle device of claim 2, wherein: The first lifting assembly (41) comprises a lifting driving member (411) with a fixed end arranged on a fixed panel (5), and an output end of the lifting driving member (411) is connected with a sliding block (61) sliding on the fixed panel (5), and a first fixed block (71) perpendicular to the driving direction of the lifting mechanism (4) is fixedly connected to the sliding block (61).
4. The nail extractor nozzle device of claim 3, wherein: The fine adjustment assembly (42) comprises a screw (421) rotationally connected with the first fixed block (71), and a second sliding block (422) threadedly connected with the screw (421), and the second sliding block (422) is slidingly arranged on the sliding block (61), and the nail taking nozzle (2) is fixed to the second sliding block (422), and the screw (421) is rotated to drive the second sliding block (422) to slide on the sliding block (61) to adjust the height of the nail taking nozzle (2). A second fixed block (72) is fixedly connected to the sliding block (61) below the first fixed block (71), the auxiliary members (3) are respectively connected to both sides of the second fixed block (72), a clearance slot (721) is arranged on the second fixed block (72) and between the two auxiliary members (3), and the nail taking nozzle (2) is arranged in the clearance slot (721).
5. The nail extractor nozzle device of claim 4, wherein: The fine adjustment assembly (42) further comprises a sliding groove (423) arranged on the second sliding block (422), a sliding limiting member (424) is fixed in the sliding groove (423), the sliding limiting member (424) is used to limit the maximum distance and the minimum distance of the fine adjustment of the nail taking nozzle (2), and the screw (421) is rotated to drive the sliding groove (423) to slide relative to the sliding limiting member (424).
6. The nail extractor nozzle device of claim 4, wherein: The lifting driving member (411) is a pneumatic cylinder.
7. The nail extractor nozzle device of claim 4, wherein: The contact surface of the auxiliary members (3) and the battery is a plane.
8. The nail extractor nozzle device of claim 1, wherein: The contact surface of the auxiliary members (3) and the battery and the side wall of the auxiliary members (3) are arranged in a rounded corner connection.
9. The nail extractor nozzle device of claim 8, wherein: