Glass bottle filling production line
By designing an integrated glass bottle filling production line that combines filling, capping, and film sealing, the problems of large footprint and complex structure of traditional equipment have been solved, achieving efficient and automated production.
Patent Information
- Application Number
- CN202520628728.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-07
AI Technical Summary
Traditional glass bottle filling equipment occupies a large area and has a complex capping mechanism, making it difficult to achieve efficient and automated production.
Design a glass bottle filling production line that includes a conveyor frame, a piston filling mechanism, a cap feeding and capping mechanism, a film-wrapping mechanism, and a film clamping and cutting mechanism, integrating filling, capping, and film wrapping into one unit and optimizing the equipment layout.
It effectively reduces the space occupied by the equipment, realizes automated and streamlined operations for bottle filling, capping, and film sealing, and improves production efficiency.
Smart Images
Figure CN223921058U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass bottle filling equipment technical field, concretely relates to a glass bottle filling production line. BACKGROUND
[0002] The bottle production line realizes automation from semi-finished product blanking, filling, cap lowering, cap screwing and label sticking, can not only save labor, but also greatly improve yield, realizes flow operation and is orderly. But the traditional glass bottle filling usually uses a conveying belt, occupies large area and has complex cap pressing mechanism. Therefore, the glass bottle filling production line is provided to solve the above problems. SUMMARY
[0003] To solve the problems in the above background technology, the technical scheme adopted by the utility model to solve the technical problems is: a glass bottle filling production line, comprising: a conveyor frame, a piston type filling mechanism is arranged on one side of the upper end of the conveyor frame, a liquid storage barrel is installed on the back of the piston type filling mechanism at the upper end of the conveyor frame, a cap feeding and covering mechanism is arranged on one side of the piston type filling mechanism at the upper end of the conveyor frame, a film covering mechanism is arranged on one side of the cap feeding and covering mechanism at the upper end of the conveyor frame, and a film shrinking mechanism is arranged on one side of the film covering mechanism at the upper end of the conveyor frame.
[0004] As a preferred technical scheme of the utility model, a front and rear bottle clamping mechanism is arranged on one side of the front of the upper end of the conveyor frame, a left and right moving mechanism is arranged on one side of the front and rear bottle clamping mechanism at the upper end of the conveyor frame, a film clamping and cutting mechanism is arranged on one side of the front of the film covering mechanism at the upper end of the conveyor frame, and a bottle feeding conveying belt is arranged on the upper end of the conveyor frame.
[0005] As a preferred technical scheme of the utility model, the initial position of the left and right moving mechanism is located at the left limit position, the initial position of the front and rear bottle clamping mechanism is located at the front limit position, the initial position of the piston type filling mechanism is located at the upper limit position, the initial position of the film covering mechanism is located at the upper limit position, and the initial position of the film clamping and cutting mechanism is located at the rear limit position.
[0006] As a preferred technical scheme of the utility model, the piston type filling mechanism comprises a filling lifting cylinder, a filling cylinder piston rod, a filling cylinder barrel, a cylinder barrel limiting plate, a conical piston, a piston sleeve and a plug sleeve limiting plate, one end of the cylinder barrel limiting plate is connected to the output end of the filling lifting cylinder, the filling cylinder piston rod is arranged inside the upper end of the filling cylinder barrel, the conical piston is connected to the bottom end of the filling cylinder piston rod, the piston sleeve is arranged outside the conical piston, and the bottom end of the conical piston is connected to the plug sleeve limiting plate.
[0007] As a preferred technical scheme of the utility model, the filling lifting cylinder is fixedly installed on one side of the longitudinal guide rail plate, one side of the cylinder barrel limiting plate is longitudinally and slidably connected to the other side of the longitudinal guide rail plate, the cylinder barrel limiting plate is connected with the filling cylinder, and the longitudinal guide rail plate is installed on the upper end of the conveyor frame.
[0008] As a preferred technical scheme of the utility model, the film covering mechanism comprises a film roll fixing frame, a film pressing cylinder, a film passing plate, a film passing rubber column, a film passing roller, a film covering lifting cylinder, a film covering barrel and a film clamping cylinder, the film pressing cylinder is installed on one side of the upper end of the mounting frame, the film passing plate is located above the output end of the film pressing cylinder, the film roll fixing frame is connected to the upper end of the film passing rubber column, and the film covering lifting cylinder is installed on one side of the mounting frame.
[0009] As a preferred technical scheme of the utility model, the film covering lifting cylinder is connected with a lifting plate, the film passing roller is arranged on the inner side of the lifting plate, the film clamping cylinder is installed on one side of the lower end of the mounting frame, the film covering barrel is arranged on the outer side of the lower end of the film passing rubber column, and the mounting frame is arranged on the upper end of the conveyor frame.
[0010] The utility model has the advantages that the glass bottle filling production line is designed as a linear type and based on piston filling, so that the filling, capping, film covering and sealing are integrated, the equipment occupying space is effectively reduced, and the production can be largely increased. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is the whole structure schematic diagram of the preferred embodiment of the utility model;
[0012] Figure 2 It is the front surface schematic diagram of the piston filling mechanism of the preferred embodiment of the utility model;
[0013] Figure 3 It is the side surface schematic diagram of the piston filling mechanism of the preferred embodiment of the utility model;
[0014] Figure 4 It is the three-dimensional schematic diagram of the film covering mechanism of the preferred embodiment of the utility model;
[0015] Figure 5 It is the side surface schematic diagram of the film covering mechanism of the preferred embodiment of the utility model.
[0016] 1, piston filling mechanism; 101, filling lifting cylinder; 102, filling cylinder piston rod; 103, filling cylinder barrel; 104, cylinder barrel limiting plate; 105, conical piston; 106, piston sleeve; 107, plug sleeve limiting plate; 2, liquid storage barrel; 3, cover feeding belt cover mechanism; 4, film covering mechanism; 401, film roll fixing frame; 402, film pressing cylinder; 403, film passing plate; 404, film passing rubber column; 405, film passing roller; 406, film covering lifting cylinder; 407, film covering cylinder; 408, film clamping cylinder; 5, film shrinking mechanism; 6, front and rear bottle clamping mechanism; 7, left and right moving mechanism; 8, film clamping and cutting mechanism; 9, bottle conveying belt. DETAILED DESCRIPTION
[0017] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying the importance of the opposite.
[0018] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0019] The present application will be further described below in conjunction with the drawings.
[0020] Please refer to Figures 1-5The utility model discloses a glass bottle filling production line, which comprises a conveyor frame, a piston type filling mechanism 1 is arranged on one side of the upper end of the conveyor frame, a liquid storage barrel 2 is installed on the back of the piston type filling mechanism 1 at the upper end of the conveyor frame, an in-cover taking cover mechanism 3 is arranged on one side of the piston type filling mechanism 1 at the upper end of the conveyor frame, a film covering mechanism 4 is arranged on one side of the in-cover taking cover mechanism 3 at the upper end of the conveyor frame, a film shrinking mechanism 5 is arranged on one side of the film covering mechanism 4 at the upper end of the conveyor frame. A front and rear bottle clamping mechanism 6 is arranged on one side of the front of the piston type filling mechanism 1 at the upper end of the conveyor frame, a left and right moving mechanism 7 is arranged on one side of the front and rear bottle clamping mechanism 6 at the upper end of the conveyor frame, a film clamping and cutting mechanism 8 is arranged on one side of the front of the film covering mechanism 4 at the upper end of the conveyor frame, and a bottle conveying belt 9 is arranged at the upper end of the conveyor frame.
[0021] Combining Figure 2 As shown in the figure, the initial position of the left and right moving mechanism 7 is located at the left limit position, the initial position of the front and rear bottle clamping mechanism 6 is located at the front limit position, the initial position of the piston type filling mechanism 1 is located at the upper limit position, the initial position of the film covering mechanism 4 is located at the upper limit position, and the initial position of the film clamping and cutting mechanism 8 is located at the rear limit position. The piston type filling mechanism 1 comprises a filling lifting cylinder 101, a filling cylinder piston rod 102, a filling cylinder barrel 103, a cylinder barrel limiting plate 104, a conical piston 105, a piston sleeve 106 and a plug sleeve limiting plate 107. One end of the cylinder barrel limiting plate 104 is connected to the output end of the filling lifting cylinder 101, the filling cylinder piston rod 102 is arranged inside the upper end of the filling cylinder barrel 103, the conical piston 105 is connected to the bottom end of the filling cylinder piston rod 102, the piston sleeve 106 is arranged outside the conical piston 105, the bottom end of the conical piston 105 is connected to the plug sleeve limiting plate 107, the filling lifting cylinder 101 is fixedly installed on one side of a longitudinal guide rail plate, one side of the cylinder barrel limiting plate 104 is longitudinally and slidably connected to the other side of the longitudinal guide rail plate, the cylinder barrel limiting plate 104 is connected to the filling cylinder barrel 103, and the longitudinal guide rail plate is installed on the upper end of the conveyor frame. Figure 2 The filling lifting cylinder 101 is connected to the filling cylinder piston rod 102 through a sheet metal part, the filling cylinder piston rod 102 is connected to the conical piston 105 through a pin shaft, a wire hole is punched in the center of the bottom of the conical piston 105, the plug sleeve limiting plate 107 is fixed on a screw through a circlip and connected to the conical piston 105, so that the piston sleeve 106 is driven to rise when the filling cylinder piston rod 102 rises, and there is a certain gap between the conical piston 105 and the piston sleeve 106, which can enable liquid to flow through, and there are sealing rings outside the conical piston 105 and the piston sleeve 106.
[0022] Combining Figure 3 And Figure 4As shown, wherein the film covering mechanism 4 comprises a film roll fixing frame 401, a film pressing cylinder 402, a film passing plate 403, a film passing rubber column 404, a film passing roller 405, a film covering lifting cylinder 406, a film covering cylinder 407, and a film clamping cylinder 408. The film pressing cylinder 402 is installed on one side of the upper end of the fixing frame, the film passing plate 403 is located above the output end of the film pressing cylinder 402, the film roll fixing frame 401 is connected to the upper end of the film passing rubber column 404, the film covering lifting cylinder 406 is installed on one side of the fixing frame, the output end of the film covering lifting cylinder 406 is connected with a lifting plate, the film passing roller 405 is arranged on the inner side of the lifting plate, the film clamping cylinder 408 is installed on one side of the lower end of the fixing frame, the film covering cylinder 407 is arranged on the outer side of the lower end of the film passing rubber column 404, and the fixing frame is arranged on the upper end of the conveyor frame. The film passing plate 403 and the film passing rubber column 404 are connected by screws, the film covering cylinder 407 is milled with a long groove to pass a shaft and is connected with the film passing rubber column 404 and can move up and down, the side surface of the film passing rubber column 404 is milled with a long groove to pass a shaft to fix eight bearings between the film passing rollers 405, and the film passing rollers 405 are connected with the film covering lifting cylinder 406 through a metal piece.
[0023] Specifically, when the production line is started, the bottle conveying belt 9 starts to feed bottles, and the left-right moving mechanism 7 moves to the right to bring the bottles to the lower side of the piston type filling mechanism 1 at equal intervals. During filling, the filling cylinder barrel 103 drops to the position of the cylinder barrel limiting plate 104 due to the friction of the sealing ring, at this time, the bottom thin tube enters the bottle, the filling cylinder piston rod 102 continues to drop to drive the conical piston 105 and the piston sleeve 106 to pour the liquid into the bottle, and then delays for 1 second;
[0024] The liquid in the liquid storage barrel 2 enters the filling cylinder barrel 103 from the top of the filling cylinder and is discharged from the top exhaust pipe. Then the filling cylinder piston rod 102 rises, first driving the filling cylinder barrel 103 to rise, and stopping the filling cylinder barrel 103 from rising after reaching the cylinder barrel limiting plate 104, at this time, the thin tube is pulled out of the bottle, and the filling cylinder piston rod 102 continues to rise, so that the liquid above in the filling cylinder barrel 103 flows through the gap between the conical piston 105 and the piston sleeve 106. Because there is a one-way valve at the bottom of the cylinder, the liquid will remain in the filling cylinder.
[0025] The bottle moving action is as follows: the front and rear bottle clamping mechanism 6 moves to the rear limit position, the left and right moving mechanism 7 moves to the left limit position, the front and rear bottle clamping mechanism 6 moves to the front limit position, and the left and right moving mechanism 7 moves to the right limit position. At this time, the bottle originally located under the piston type filling mechanism 1 is taken to the filling mechanism by the cap taking and covering mechanism 3, and the bottle with the cap is taken to the film covering mechanism 4 after the filling is completed. Before the production line is started, the film roll needs to be sleeved on the film roll fixing frame 401, the film is straightened and then sleeved through the film plate 403, the film is sleeved through the film rubber column 404 downwards, and then the film is sleeved through the film sleeve 407 downwards, and the lower end of the film is flush with the lower end surface of the film sleeve 407. Before the film sleeve starts to be sleeved, the film sleeve lifting cylinder 406 is located at the upper limit position, the film pressing cylinder 402 is located at the front limit position, and the film clamping cylinder 408 is located at the rear limit position. When the film sleeve is sleeved, the film sleeve lifting cylinder 406 is lowered to the lower limit position, the film sleeve 407 is pressed on the bottle in a concentric manner, and since the film sleeve 407 can move upward relative to the film rubber column 404, the film can be sleeved outside the bottle mouth. Then, the film clamping cylinder 408 extends to clamp the film and the bottle mouth, so that the relative position of the film and the bottle mouth is kept unchanged. Then, the film pressing cylinder 402 is retracted, the film sleeve lifting cylinder 406 is raised to the upper limit position, and then the film pressing cylinder 402 extends. At this time, since the film clamping cylinder 408 fixes the lower end surface of the film, the film is pulled out to a certain length, and the film sleeve 407 is lowered to the original position due to gravity, and there is a gap of 5mm between the bottle mouth and the film sleeve 407. Then, the film clamping and cutting mechanism 8 extends the film cutting blade, the film is cut off, the blade is retracted, and the film clamping cylinder 408 is retracted. Then, the bottle moving action is repeated, the bottle with the film is pushed out along a straight line to the film shrinking mechanism 5 to shrink the film and is conveyed to the end by the conveying belt, and the filling process is completed.
[0026] The preferred embodiments of the present application have been described above, it should be noted that, for those skilled in the art, without departing from the principles of the present application, some improvements and refinements can be made, and these improvements and refinements should be regarded as the protection scope of the present application.
[0027] The other parts not described in the present application are all prior art, and therefore will not be described here.
[0028] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: the technical solutions recorded in the foregoing embodiments can still be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not change the essence of the corresponding technical solutions out of the scope of the technical solutions of the embodiments of the present application.
Claims
1. A glass bottling line, characterized in that, The machine frame is provided with a piston filling mechanism (1) on one side of the upper end, a liquid storage barrel (2) is installed on the back of the piston filling mechanism (1), a cover feeding and covering mechanism (3) is arranged on one side of the piston filling mechanism (1), a film covering mechanism (4) is arranged on one side of the cover feeding and covering mechanism (3), and a film shrinking mechanism (5) is arranged on one side of the film covering mechanism (4). The machine frame is provided with a front and rear bottle clamping mechanism (6) on one side of the front of the piston filling mechanism (1), a left and right moving mechanism (7) is arranged on one side of the front and rear bottle clamping mechanism (6), a film clamping and cutting mechanism (8) is arranged on one side of the front of the film covering mechanism (4), and a bottle feeding conveying belt (9) is arranged on the upper end of the machine frame.
2. The glass bottling line of claim 1, wherein, The initial position of the left and right moving mechanism (7) is located at the left limit position, the initial position of the front and rear bottle clamping mechanism (6) is located at the front limit position, the initial position of the piston filling mechanism (1) is located at the upper limit position, the initial position of the film covering mechanism (4) is located at the upper limit position, and the initial position of the film clamping and cutting mechanism (8) is located at the rear limit position.
3. The glass bottling line of claim 2, wherein, The piston filling mechanism (1) comprises a filling lifting cylinder (101), a filling cylinder piston rod (102), a filling cylinder barrel (103), a cylinder barrel limiting plate (104), a conical piston (105), a piston sleeve (106), and a plug sleeve limiting plate (107). One end of the cylinder barrel limiting plate (104) is connected to the output end of the filling lifting cylinder (101), the filling cylinder piston rod (102) is arranged inside the upper end of the filling cylinder barrel (103), the conical piston (105) is connected to the bottom end of the filling cylinder piston rod (102), the piston sleeve (106) is arranged outside the conical piston (105), and the bottom end of the conical piston (105) is connected to the plug sleeve limiting plate (107).
4. The glass bottling line of claim 1, wherein, The filling lifting cylinder (101) is fixedly installed on one side of a longitudinal guide rail plate, one side of the cylinder barrel limiting plate (104) is longitudinally and slidably connected to the other side of the longitudinal guide rail plate, the cylinder barrel limiting plate (104) is connected to the filling cylinder barrel (103), and the longitudinal guide rail plate is installed on the upper end of the machine frame.
5. The glass bottling line according to claim 4, characterized in that, The film covering mechanism (4) comprises a film roll fixing frame (401), a film pressing cylinder (402), a film passing plate (403), a film passing rubber column (404), a film passing roller (405), a film covering lifting cylinder (406), a film covering barrel (407), and a film clamping cylinder (408). The film pressing cylinder (402) is installed on one side of the upper end of the mounting frame, the film passing plate (403) is located above the output end of the film pressing cylinder (402), the film roll fixing frame (401) is connected to the upper end of the film passing rubber column (404), and the film covering lifting cylinder (406) is installed on one side of the mounting frame.
6. The glass bottling line of claim 1, wherein, 7. The glass bottling line according to claim 6, characterized in that, The sleeve film lifting cylinder (406) output end is connected with a lifting plate, the film passing roller (405) is arranged on the inner side of the lifting plate, the film clamping cylinder (408) is installed on one side of the lower end of the mounting frame, the sleeve film cylinder (407) is arranged on the outer side of the lower end of the film passing rubber column (404), and the mounting frame is arranged on the upper end of the conveyor frame.