Patch jig for sputter coating
By designing a patch fixture for sputtering coating, the problem of high-cost equipment investment is solved, and low-cost sputtering coating pretreatment is achieved, which improves production efficiency and product positioning accuracy. It is suitable for the production of small batches and prototype products.
Patent Information
- Application Number
- CN202520589318.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-31
AI Technical Summary
In the current production of sputtered products, the high cost of equipment investment leads to low equipment utilization, high unit product cost, and frequent product replacement increases production difficulty and cost.
A sputtering coating patch fixture is used, including a feeding tray, a picking tray, an annular frame, a base, and a pressure plate. Through their coordinated work, the patch application and pressing process before sputtering coating is realized, avoiding high equipment purchase costs.
It reduces equipment purchase and operating costs, improves production efficiency and product positioning accuracy, reduces misalignment and drop problems, and is suitable for small-batch and prototype production.
Smart Images
Figure CN223921529U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to patch technical field, specifically, relate to a sputtering film pasting jig. BACKGROUND
[0002] In the production process of sputtering products, patching and pressing are two crucial links. At present, the market generally uses patching machines and pressing machines specially used for sputtering products, as well as supporting carriers and other equipment to operate these two links. However, this production method requires a huge investment in the early stage.
[0003] For the case of many projects but small quantities, such high-cost investment is particularly unprofitable. Because the production capacity of each project is limited, the production capacity of the equipment cannot be fully utilized, resulting in low equipment utilization and rising production cost per unit product. At the same time, due to the large number of projects, frequent product changes and equipment parameter adjustments also increase production difficulty and cost. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a sputtering film pasting jig, which saves cost compared with using an automatic patching machine for patching and has great advantages for small-batch products and sample products.
[0005] A sputtering film pasting jig, comprising:
[0006] A feeding tray on which a plurality of products are placed;
[0007] A taking tray provided with a product placement area, the taking tray being detachably covered on the feeding tray and being turned over to transfer the products to the product placement area of the taking tray;
[0008] An annular frame, one surface of the annular frame being formed into an adhesive surface for attaching a sputtering adhesive film, the annular frame being detachably covered on the taking tray and making the sputtering adhesive film cover the product placement area, so that the products placed in the product placement area are in contact with the sputtering adhesive film for adhesion;
[0009] A base provided with a positioning groove matching the outer contour of the annular frame, when the annular frame with the products adhered is placed in the positioning groove, the products are located away from the base;
[0010] A pressing plate that can be pressed on the products to apply a pressing force perpendicular to the base to the products, so that the products are tightly adhered to the sputtering adhesive film.
[0011] In the above technical solution, the feeding tray is used for placing products to be processed. During operation, the operator covers the taking tray on the feeding tray, and through the overturning action, the products are transferred to the product placing area of the taking tray. Then the annular frame covered with the sputtering adhesive film is arranged on the taking tray, so as to ensure that the sputtering adhesive film covers the product placing area. Subsequently, the annular frame and the products on the taking tray are transferred to the base together, and the annular frame is arranged in the positioning groove. Then the pressing plate is covered on the products, and the pressing plate applies pressing force to the products through its own pressure, so as to ensure that the products are tightly bonded with the sputtering adhesive film. After the pressing is completed, the pressing plate is removed, the annular frame and the products are taken off from the base, and the subsequent sputtering film coating process is carried out. Through the cooperative work of the feeding tray, the taking tray, the annular frame, the base and the pressing plate and the like, the patching and pressing process before sputtering film coating are realized. This not only avoids high equipment purchase cost, but also reduces subsequent maintenance and operation cost, so that the company newly introducing the sputtering process can start the project at a lower cost.
[0012] Further, the size of the feeding tray is matched with the size of the product placing area.
[0013] In the above technical solution, since the size of the feeding tray and the product placing area is matched, the products can be accurately transferred from the feeding tray to the product placing area of the taking tray, avoiding the misalignment or falling problem caused by the size mismatch.
[0014] Further, at least one observation through hole is arranged on the taking tray, and the observation through hole is adjacent to the product placing area.
[0015] In the above technical solution, the observation through hole enables the operator to directly observe the alignment between the product placing area and the feeding tray before overturning the taking tray, so as to ensure that each product can be correctly aligned, avoiding the misalignment or falling problem caused by inaccurate alignment.
[0016] Further, the product placing area comprises a plurality of matrix-arranged grooves, and the products are placed in the grooves one by one.
[0017] In the above technical solution, through the matrix-arranged groove design, each product can be accurately placed in a groove, avoiding the misalignment or overlap between the products, and improving the positioning accuracy of the products.
[0018] Further, the four corners of the taking tray are provided with detachable first limiting protrusions, and when the annular frame is arranged on the taking tray, the corners of the annular frame abut against the first limiting protrusions one by one.
[0019] In the above technical solution, through the abutment of the first limiting protrusion and the corner of the annular frame, the stable placement of the annular frame on the taking tray is ensured, avoiding the misalignment problem caused by shaking or moving.
[0020] Further, the edge of the taking tray is provided with at least one notch for a user to take and place the annular frame.
[0021] In the above technical solution, the design of the notch enables the user to complete the taking and placing operation of the annular frame faster, thereby improving the production efficiency.
[0022] Further, the four corners of the base are each provided with a detachable second limiting protrusion, and when the annular frame is placed on the base, the corners of the annular frame abut against the second limiting protrusions one by one.
[0023] In the above technical solution, the design of the second limiting protrusion ensures the stable placement of the annular frame on the base, preventing the occurrence of sliding or misplacement.
[0024] Further, the side of the pressing plate facing the product extends outwardly a pressing boss, which is used to abut against the product.
[0025] In the above technical solution, the design of the pressing boss ensures that the product can be subjected to uniform pressure distribution during the pressing process, thereby improving the pressing quality and stability of the product.
[0026] Further, the side of the pressing plate away from the pressing boss is provided with a handle.
[0027] In the above technical solution, the presence of the handle enables the user to easily hold and operate the pressing plate, improving the convenience and efficiency of the operation.
[0028] Compared with the prior art, the utility model has the beneficial effects that: the material placing tray is used for placing products to be processed. When operating, the operator covers the taking tray on the material placing tray, and through a turning action, the product is transferred to the product placing area of the taking tray. Then, the annular frame cover with the sputtering adhesive film is covered on the taking tray, so as to ensure that the sputtering adhesive film covers the product placing area. Subsequently, the annular frame and the product on the taking tray are transferred to the base together, and the annular frame is placed in the positioning groove. Then, the pressing plate is covered on the product, and the pressing plate applies pressing force to the product through its own pressure, so as to ensure that the product is tightly bonded with the sputtering adhesive film. After the pressing is completed, the pressing plate is removed, the annular frame and the product are taken off from the base, and the subsequent sputtering film coating process is carried out. Through the cooperative work of the material placing tray, the taking tray, the annular frame, the base and the pressing plate and the like, the utility model realizes the patching and pressing process before sputtering film coating. This not only avoids high equipment purchase cost, but also reduces the subsequent maintenance and operation cost, so that the company newly introducing the sputtering process can start the project at a lower cost. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a structural schematic view of the material placing tray and the taking tray of the utility model embodiment.
[0030] Figure 2 The assembly drawing of the base, the annular frame and the sputtering film coating (without product) for the embodiment of the utility model.
[0031] Figure 3 The perspective view of the base for the embodiment of the utility model.
[0032] Figure 4 The assembly drawing of the base, the annular frame and the sputtering film coating (without product) for the embodiment of the utility model.
[0033] Figure 5 The perspective view of the pressing plate for the embodiment of the utility model.
[0034] BRIEF DESCRIPTION OF DRAWINGS
[0035] The material discharging tray;
[0036] The material discharging tray; 201, product placing area; 2011, recess; 202, observation through hole; 203, first limiting bump; 204, notch;
[0037] The annular frame; 301, bonding surface;
[0038] The base; 401, positioning groove; 402, second limiting bump;
[0039] The pressing plate; 501, pressing boss; 502, handle;
[0040] The sputtering adhesive film. DETAILED DESCRIPTION
[0041] The sputtering film coating patch jig of the utility model will be described in further detail below in combination with specific embodiments and drawings. The preferred embodiments of the utility model are shown in the drawings. However, the utility model can be realized in many different forms and is not limited to the embodiments described herein.
[0042] Please refer to Figures 1 to 5 In a preferred embodiment, the sputtering film coating patch jig of the utility model comprises:
[0043] The material discharging tray 1 has a plurality of products placed thereon;
[0044] The material discharging tray 2 is provided with a product placing area 201, and the material discharging tray 2 is detachably combined with the material discharging tray 1 and is turned over to transfer the products to the product placing area 201 of the material discharging tray 2;
[0045] The annular frame 3 is detachably covered on the tray 2 and makes the sputtering adhesive film cover the product placing area 201, so that the product placed in the product placing area 201 is in contact with the sputtering adhesive film and is bonded;
[0046] The base 4 is provided with a positioning groove 401 matched with the outer contour of the annular frame 3, when the annular frame 3 with the product bonded is placed in the positioning groove 401, the product is located away from the base 4;
[0047] The pressing plate 5 can be pressed on the product to apply a pressing force perpendicular to the base 4 to the product, so that the product is tightly bonded with the sputtering adhesive film.
[0048] Specifically, as an initial stage in actual application, the tray 1 is placed with a plurality of products to be pasted. These products are arranged neatly according to production requirements, facilitating subsequent operations. The tray 2 is provided with a special product placing area 201, which is designed to match the size and shape of the product. The tray 2 can be detachably covered on the tray 1, and through a turnover action, the products on the tray 1 are transferred to the product placing area 201 of the tray 2. This process realizes the preliminary positioning and preparation of the products. One surface of the annular frame 3 is specially designed as a bonding surface 301 for attaching the sputtering adhesive film 6. The annular frame 3 can be detachably covered on the tray 2 to ensure that the sputtering adhesive film 6 can completely cover the product placing area 201, so that the product placed in the area is in contact with the sputtering adhesive film 6 and bonded together. The base 4 is provided with a positioning groove 401 matched with the outer contour of the annular frame 3. When the annular frame 3 with the product bonded is placed in the positioning groove 401, the product is located away from the base, ensuring the stability and accuracy of the subsequent pressing operation. The pressing plate 5 is a movable component for applying a pressing force perpendicular to the base 4. When the annular frame 3 and the product therein are correctly placed in the positioning groove 401 of the base 4, the pressing plate 5 is pressed on the product to ensure that the product is tightly bonded with the sputtering adhesive film 6. Through the design of the tray 1, the tray 2 and the annular frame 3 and other components, the rapid transfer and positioning of the product are realized, greatly shortening the time of pasting operation and improving the production efficiency. Compared with the traditional pasting machine and pressing plate machine, the pasting jig structure of the utility model is simpler, the manufacturing cost is lower, and the components are easy to maintain and replace.
[0049] It should be noted that the size of the feeding tray 1 matches the size of the product placement area 201. The size of the feeding tray 1 matches the size of the product placement area 201 on the taking tray 2. This means that the product arrangement layout on the feeding tray 1 is consistent with the design layout of the product placement area 201. When the taking tray 2 is closed on the feeding tray 1, each product can be exactly matched to a position of the product placement area 201, ensuring that the operator can accurately transfer the product to the product placement area 201 when the taking tray 2 is flipped.
[0050] Further, the taking tray 2 is provided with at least one observation hole 202 adjacent to the product placement area 201. The observation hole 202 allows the operator to directly observe the alignment between the product placement area 201 and the feeding tray 1 before flipping the taking tray 2, thereby ensuring that each product is correctly aligned and avoiding misalignment or falling problems caused by inaccurate alignment.
[0051] Please refer to Figure 1 In some embodiments of the utility model, the product placement area 201 includes a plurality of matrix-arranged grooves 2011, and the products are placed one by one in the grooves 2011. The product placement area 201 is designed to include a plurality of matrix-arranged grooves 2011. The size and shape of these grooves 2011 match the products to be pasted, ensuring that each product can be stably placed in a groove 2011. When the taking tray 2 is closed on the feeding tray 1 and flipped, the products on the feeding tray 1 will fall one by one into the corresponding grooves 2011, thereby achieving accurate positioning and fixing of the products. Since the products are accurately and stably positioned, the operator can more quickly complete the transfer and pasting operation of the products, thereby improving production efficiency. At the same time, since the products are accurately and stably positioned, the loss caused by improper operation or misalignment of the products is reduced, further reducing production costs.
[0052] Please refer to Figure 2, four corners of the take-out tray 2 are provided with detachable first limiting protrusions 203, and when the annular frame 3 is placed on the take-out tray 2, the corners of the annular frame 3 correspondingly abut against the first limiting protrusions 203. Through the abutment of the first limiting protrusions 203 and the corners of the annular frame 3, the stable placement of the annular frame 3 on the take-out tray 2 is ensured, and the misplacement problem caused by shaking or moving is avoided. Specifically, after the sputtering film is attached to the annular frame 3, the annular frame 3 is placed on the take-out tray 2, and at this time, the four corners of the annular frame 3 correspondingly abut against the first limiting protrusions 203 on the annular frame 3, thereby limiting the movement of the annular frame 3 in the horizontal direction. This design ensures the stability and accuracy of the annular frame 3 on the take-out tray 2, preventing misplacement or damage caused by movement of the annular frame 3. Since the annular frame 3 can be stably and accurately placed on the take-out tray 2, the operator can more quickly complete the product transfer and patching operation, thereby improving production efficiency.
[0053] In addition, the edge of the take-out tray 2 is provided with at least one notch 204 for the user to take and place the annular frame 3. The design of the notch makes it easier for the user to grasp the edge of the annular frame 3, thereby picking it up or placing it on the take-out tray 2. Since the taking and placing operation is more convenient, the user can more quickly complete the replacement of the annular frame 3, thereby reducing the operation time and improving the production efficiency.
[0054] Please refer to Figure 3 and Figure 4 , four corners of the base 4 are provided with detachable second limiting protrusions 402, and when the annular frame 3 is placed on the base 4, the corners of the annular frame 3 correspondingly abut against the second limiting protrusions 402. The design of the second limiting protrusions 402 ensures the stable placement of the annular frame 3 on the base, preventing the occurrence of sliding or misplacement, thereby ensuring the stability of the product during pressing.
[0055] Please refer to Figure 5 , the pressing plate 5 extends outwardly on the side facing the product to form a pressing boss 501, which is used to abut against the product. The design of the pressing boss 501 ensures that the product can receive uniform pressure distribution during the pressing process, thereby improving the pressing quality and stability of the product. It should be noted that during operation, the pressing plate 5 only needs to be placed on the product to press the product by relying on its own gravity, without the need for manual pressing.
[0056] At the same time, the side of the pressing plate 5 away from the pressing boss is provided with a handle 502. The presence of the handle 502 makes it easy for the user to hold and operate the pressing plate 5, improving the convenience and efficiency of the operation. During use, the operator can hold the handle 502 and then move the pressing plate 5 to the product.
[0057] In the description of the utility model, it is understood that the terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0058] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.
[0059] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0060] Although the description of the utility model is combined with the above specific embodiments, it is obvious that many substitutions, modifications and changes can be made by those skilled in the art according to the above content. Therefore, all such substitutions, improvements and changes are included in the spirit and scope of the appended claims.
Claims
1. A patch jig for sputter coating, characterized by, The application relates to a product transfer device, comprising: a feeding tray on which a plurality of products are placed; a taking tray provided with a product placing area, the taking tray being detachably covered on the feeding tray and being turned over to transfer the products to the product placing area of the taking tray; a ring-shaped frame, one surface of the ring-shaped frame being formed into an adhesive surface for attaching a sputtering adhesive film, the ring-shaped frame being detachably covered on the taking tray and making the sputtering adhesive film cover the product placing area, so that the products placed in the product placing area are in contact with the sputtering adhesive film and are adhered; a base provided with a positioning groove matched with the outer contour of the ring-shaped frame, when the ring-shaped frame with the adhered products is placed in the positioning groove, the products are located away from the base; a pressing plate which can be pressed on the products to apply a pressing force on the products perpendicular to the base, so that the products are tightly adhered to the sputtering adhesive film.
2. The sputter coating patch jig of claim 1, wherein, The feeding tray is matched in size with the product placing area.
3. The sputter coating patch jig of claim 1, wherein, The taking tray is provided with at least one observation through hole adjacent to the product placing area.
4. The sputter coating patch jig of claim 1, wherein, The product placing area comprises a plurality of matrix-arranged grooves, and the products are one-to-one placed in the grooves.
5. The sputter coating patch jig of claim 1, wherein, The four corners of the taking tray are provided with detachable first limiting protrusions, when the ring-shaped frame is placed on the taking tray, the corners of the ring-shaped frame are one-to-one abutted against the first limiting protrusions.
6. The sputter patch tool of claim 1, wherein, The edge of the taking tray is provided with at least one notch for a user to take and place the ring-shaped frame.
7. The sputter patch tool of claim 1, wherein, The four corners of the base are provided with detachable second limiting protrusions, when the ring-shaped frame is placed on the base, the corners of the ring-shaped frame are one-to-one abutted against the second limiting protrusions.
8. The sputter patch tool of claim 1, wherein, The side of the pressing plate facing the products extends outwardly a pressing protrusion for abutting against the products.
9. The sputter patch tool of claim 8, wherein, The side of the pressing plate away from the pressing protrusion is provided with a handle.