Particle quality inspection equipment of dry granulation system

By using a single-cylinder and clamping plate structure to fix the granule placement bowl in the dry granulation system, the problem of white marks after hardness testing was solved, ensuring the accuracy of the test results and improving equipment efficiency.

CN223926200UActive Publication Date: 2026-02-17SHIJIAZHUANG KEYUAN MACHNERY EQUIP CO LTD
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Patent Information

Application Number
CN202520407049.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-17
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

After testing the hardness of particles using a particle hardness meter, white marks may remain at the location of broken particles due to the adhesion of sticky or soluble materials, affecting the accuracy of subsequent test results, and the cleaning process also affects testing efficiency.

Method used

A particle quality inspection device for a dry granulation system was designed. A single-cylinder pushes a hardness testing probe and a clamping plate and spring structure fix the particle placement bowl to ensure particle stability during the testing process. After the test, the particle placement bowl with white marks can be quickly replaced.

Benefits of technology

This technology prevents white marks from affecting the testing process, ensures the accuracy of test results, and improves the testing efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses particle quality inspection equipment of a dry granulation system, which comprises a particle hardness quality inspection table, a horizontal bar air cylinder is fixedly arranged on the upper side in the particle hardness quality inspection table, a piston rod of the horizontal bar air cylinder is connected with a lower pressing plate, two sides of the lower end face of the lower pressing plate are respectively and fixedly provided with a push rod, and the push rods are connected with the horizontal bar air cylinder. The lower end face of the pushing rod is an inclined face. When the particle hardness detection device is used for detecting the hardness of particles, the particle containing bowl for containing the detected particles can be automatically fixed, when the detection operation is completed, the fixation of the particle containing bowl can be automatically relieved, and if white marks are generated in the particle containing bowl due to broken particles, the particle containing bowl can be automatically fixed. According to the technical scheme, when white marks are generated in the particle containing bowl used for containing the particles, the particle containing bowl can be rapidly replaced, and therefore the situation that the detection efficiency of equipment is affected by the white marks can be prevented from occurring.
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Description

Technical Field

[0001] This utility model relates to the field of granulation technology, specifically to a particle quality inspection device for a dry granulation system. Background Technology

[0002] Dry granulation is a process in which drugs are mixed with diluents, disintegrants, lubricants and other powders, then processed 1-3 times by rolling or open rubber mixing mills to form thin sheets of the required hardness, and then crushed into granules by a swing granulator. It is widely used in pharmaceutical, food and chemical industries.

[0003] The particle quality inspection equipment of a dry granulation system is a type of testing equipment used to inspect various aspects of the quality of particles produced by the dry granulation system. For example, it includes laser particle size analyzers used to detect particle size to avoid particles that are too coarse or too fine, which could affect subsequent processing; and particle hardness measuring instruments used to detect particle hardness to assess the particles' resistance to breakage and ensure that they will not break due to external forces during subsequent processing, transportation, and use, thus affecting product quality. These testing devices used to detect particle quality can be referred to as particle quality inspection equipment for a dry granulation system.

[0004] However, after using a particle hardness tester to test the hardness of particles, the location of broken particles may be affected by the physical properties of the raw materials, such as viscosity or solubility, resulting in white marks adhering to the particle's placement location. These white marks may affect the stress on the particles during subsequent tests, thus impacting the test results. To ensure the accuracy of the next test results, the white marks need to be cleaned, which affects the equipment's testing efficiency. Therefore, this does not meet the existing requirements. To address this, we propose a particle quality inspection device for a dry granulation system. Utility Model Content

[0005] The purpose of this invention is to provide a particle quality inspection device for a dry granulation system, in order to solve the problems mentioned in the background art, such as the white marks that may adhere to the particle placement location due to the physical properties of the raw material, such as viscosity or solubility, after the particle hardness test is performed using a particle hardness measuring instrument. These white marks may affect the stress on the particles in the next test, thus affecting the test results. In order to ensure the accuracy of the next test results, it is necessary to clean the white marks, which affects the testing efficiency of the equipment.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a particle quality inspection device for a dry granulation system, comprising a particle hardness inspection table, wherein a single-cylinder cylinder is fixedly installed on the upper side inside the particle hardness inspection table, the piston rod of the single-cylinder cylinder is connected to a lower pressure plate, and a push rod is fixedly provided on both sides of the lower end face of the lower pressure plate, the lower end face of the push rod is an inclined surface, and a rectangular push block is provided below the inclined surface, and a second spring is connected to the opposite faces of the two rectangular push blocks;

[0007] The lower end face of the rectangular push block is fixedly provided with a metal rod that is slidably connected to the inside of the particle hardness inspection table. A connecting rod is fixedly provided on the opposite faces of the two metal rods. A retaining plate is provided on the outer side of the rear end of the first connecting rod and the outer side of the front end of the second connecting rod from left to right. The retaining plate is provided with a spring groove inside. The spring groove contains a first spring. A metal ring located inside the spring groove is connected to the front end face of the first first spring and the rear end face of the second first spring from left to right. The two metal rings are respectively fixedly sleeved on the outer surfaces of the two connecting rods.

[0008] Both of the card plates have arc-shaped fixing grooves on their opposite surfaces, and a positioning groove is provided between the two arc-shaped fixing grooves. A particle placement bowl is placed inside the positioning groove, and an annular fixing groove is provided on the lower side of the outer surface of the particle placement bowl. The position of the annular fixing groove corresponds to the position of the arc-shaped fixing groove.

[0009] Preferably, a hardness testing probe is fixedly installed at the middle position of the lower end face of the pressure plate, and the pressure plate and the hardness testing probe are fixed together by screws.

[0010] Preferably, a control panel is fixedly installed on one side of the outer surface of the particle hardness inspection bench, and the hardness testing probe and the single-cylinder are electrically connected to the control panel.

[0011] Preferably, the metal rod is a square column, and the lower end face of the metal rod is slidably connected to the interior of the particle hardness inspection bench.

[0012] Preferably, the outer surface of the bottom end of the particle placement bowl is in contact with the inner wall of the positioning groove, and the particle placement bowl and the positioning groove are slidably connected.

[0013] Preferably, a protective cover plate is provided above the single-cylinder on the outer surface of the particle hardness inspection table, and the particle hardness inspection table and the protective cover plate are fixed together by screws.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention relates to a method for testing the hardness of particles. When particles need to be tested using equipment, the particles are placed inside a particle holding bowl. A single-cylinder pushes a hardness testing probe to measure the hardness of the particles inside the bowl. During this process, the single-cylinder pushes two clamping plates inward simultaneously to secure the particle holding bowl. Once the testing is complete and the hardness testing probe returns to its original position, the bowl is released. If white marks are found inside the particle holding bowl due to broken particles, the bowl can be easily removed and replaced. This technical solution allows for quick replacement of the particle holding bowl if white marks appear, preventing the testing efficiency from being affected by these marks. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a front view of the entire utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged view of the structure at point A in the middle.

[0019] In the diagram: 1. Particle hardness inspection table; 2. Control panel; 3. Particle placement bowl; 4. Positioning groove; 5. Annular fixing groove; 6. Single-cylinder cylinder; 7. Lower pressure plate; 8. Hardness testing probe; 9. Push rod; 10. Inclined surface; 11. Rectangular push block; 12. Metal rod; 13. Clamping plate; 14. Arc-shaped fixing groove; 15. Spring groove; 16. First spring; 17. Metal ring; 18. Connecting rod; 19. Second spring. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] The particle hardness inspection bench 1 (model GYJ-30C), single-cylinder cylinder 6 (model SC-32), and first spring 16 (model JX110) mentioned in this utility model can all be obtained from the market or through private customization.

[0022] Please see Figures 1 to 3An embodiment of this utility model provides a particle quality inspection device for a dry granulation system, including a particle hardness inspection table 1. A single-cylinder cylinder 6 is fixedly installed on the upper side inside the particle hardness inspection table 1. The piston rod of the single-cylinder cylinder 6 is connected to a lower pressure plate 7. A push rod 9 is fixedly provided on both sides of the lower end face of the lower pressure plate 7. The lower end face of the push rod 9 is an inclined surface 10. A rectangular push block 11 is provided below the inclined surface 10. A second spring 19 is connected to the opposite face of the two rectangular push blocks 11.

[0023] The lower end face of the rectangular push block 11 is fixed with a metal rod 12 that is slidably connected to the inside of the particle hardness inspection table 1. A connecting rod 18 is fixedly provided on the opposite face of the two metal rods 12. A locking plate 13 is provided on the outer side of the rear end of the first connecting rod 18 and the outer side of the front end of the second connecting rod 18 from left to right. A spring groove 15 is provided inside the locking plate 13. A first spring 16 is contained inside the spring groove 15. A metal ring 17 located inside the spring groove 15 is connected to the front end face of the first first spring 16 and the rear end face of the second first spring 16 from left to right. The two metal rings 17 are respectively fixedly sleeved on the outer surface of the two connecting rods 18.

[0024] Both of the two card plates 13 have arc-shaped fixing grooves 14 on their opposite sides. A positioning groove 4 is provided between the two arc-shaped fixing grooves 14. A particle placement bowl 3 is placed inside the positioning groove 4. An annular fixing groove 5 is provided on the lower side of the outer surface of the particle placement bowl 3, and the position of the annular fixing groove 5 corresponds to the position of the arc-shaped fixing groove 14.

[0025] A hardness testing probe 8 is fixedly installed at the middle position of the lower end face of the lower pressure plate 7, and the lower pressure plate 7 and the hardness testing probe 8 are fixed together by screws; a control panel 2 is fixedly installed on one side of the outer surface of the particle hardness inspection table 1, and the hardness testing probe 8 and the single-cylinder cylinder 6 are electrically connected to the control panel 2; the hardness testing probe 8 and the single-cylinder cylinder 6 can be controlled through the control panel 2.

[0026] When it is necessary to test the hardness of the particles using the equipment, the particles are placed inside the particle placement bowl 3. Then, the lower pressure plate 7 connected to it is pushed down by the single-cylinder cylinder 6. As the lower pressure plate 7 moves downward, the hardness testing probe 8 fixed to the lower end face of the lower pressure plate 7 will also move downward. When the hardness testing probe 8 contacts the particles inside the particle placement bowl 3, the hardness of the particles can be tested as the hardness testing probe 8 descends, and the test result is displayed on the control panel 2.

[0027] When the pressure plate 7 is pushed downward, the push rod 9 fixed to it will move downward together. As the push rod 9 descends, the inclined surface 10 on the lower end face of the push rod 9 will contact the rectangular push block 11. Under the push of the inclined surface 10, as the push rod 9 descends, the rectangular push block 11 will move inward. During the inward movement of the rectangular push block 11, the metal rod 12 fixed to the lower end face of the rectangular push block 11 and the clamping plate 13 connected to the metal rod 12 will move inward together. As the clamping plate 13 moves, the end of the arc-shaped fixing groove 14 on the outer surface of the clamping plate 13 will be locked into the annular fixing groove 5 on the outer surface of the particle placement bowl 3, thereby fixing the particle placement bowl 3. By fixing the particle placement bowl 3, it can be prevented that when the particles inside the particle placement bowl 3 are not in the middle position inside the particle placement bowl 3, the particle placement bowl 3 may be subjected to excessive downward pressure on one side, which may cause the particle placement bowl 3 to tilt.

[0028] When the rectangular push block 11 is pushed inward, it will compress the second spring 19 connected to it. After the hardness test of the particles is completed, the lower pressure plate 7, hardness test probe 8 and push rod 9 are pulled back to their original positions by the single-cylinder cylinder 6. With the movement of the push rod 9 and the reaction force of the compressed second spring 19, the rectangular push block 11 and the card plate 13 indirectly connected to it can be pushed back to their original positions, thereby releasing the fixation of the particle placement bowl 3. If there are white marks inside the particle placement bowl 3 due to broken particles, the particle placement bowl 3 can be removed and replaced directly. With the above technical solution, if white marks are produced inside the particle placement bowl 3 used to store particles, it can be quickly replaced, thereby preventing the detection efficiency of the equipment from being affected by white marks.

[0029] When the clamping plate 13 is already inserted into the annular fixing groove 5 on the outer surface of the particle placement bowl 3 and cannot move further inward, but the hardness testing probe 8 has not yet contacted the particle due to its small size, as the metal rod 12 moves, the metal ring 17 connected to it via the connecting rod 18 will penetrate into the spring groove 15 and compress the first spring 16. This structure can prevent the hardness testing probe 8 from being unable to move further downward because the clamping plate 13 is already inserted into the annular fixing groove 5.

[0030] The metal rod 12 is a square column, and the lower end face of the metal rod 12 is slidably connected to the interior of the particle hardness inspection table 1. This structure can prevent the metal rod 12 from rotating, which would cause the position of the rectangular push block 11 to change and prevent the downward-moving inclined surface 10 from contacting the rectangular push block 11.

[0031] The outer surface of the bottom end of the particle placement bowl 3 is in contact with the inner wall of the positioning groove 4, and the particle placement bowl 3 and the positioning groove 4 are slidably connected; this structure can prevent the particle placement bowl 3 from shaking.

[0032] A protective cover plate is provided above the single-cylinder cylinder 6 on the outer surface of the particle hardness inspection table 1, and the particle hardness inspection table 1 and the protective cover plate are fixed together by screws; the protective cover plate can protect the internal structure of the particle hardness inspection table 1, and when the internal structure of the particle hardness inspection table 1 fails, the protective cover plate can be removed to repair the internal structure of the particle hardness inspection table 1.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A granule quality inspection apparatus for a dry granulation system, comprising a granule hardness quality inspection station (1), characterized in that: The upper side of the inside of the particle hardness quality inspection platform (1) is fixedly provided with a single rod air cylinder (6), the piston rod of the single rod air cylinder (6) is connected with a pressing plate (7), the lower end surface of the pressing plate (7) is fixedly provided with a pushing rod (9) on both sides, the lower end surface of the pushing rod (9) is an inclined surface (10), and the lower side of the inclined surface (10) is provided with a rectangular pushing block (11). The lower end surface of the rectangular pushing block (11) is fixedly provided with a metal rod (12) which is slidably connected with the inside of the particle hardness quality inspection platform (1), the opposite surfaces of the two metal rods (12) are fixedly provided with a connecting rod (18), the outer side of the rear end of the first connecting rod (18) and the outer side of the front end of the second connecting rod (18) are provided with a clamping plate (13), the inside of the clamping plate (13) is provided with a spring groove (15), the inside of the spring groove (15) contains a first spring (16), the front end surface of the first spring (16) and the rear end surface of the second first spring (16) are connected with a metal ring (17) which is located in the spring groove (15), and the two metal rings (17) are fixedly sleeved on the outer surfaces of the two connecting rods (18). The opposite surfaces of the two clamping plates (13) are provided with arc-shaped fixed grooves (14), and a positioning groove (4) is arranged between the two arc-shaped fixed grooves (14).

2. A granule inspection apparatus for a dry granulation system according to claim 1, characterized in that: The lower end surface of the pressing plate (7) is fixedly provided with a hardness detection probe (8) at the middle position, and the pressing plate (7) and the hardness detection probe (8) are fixedly connected through screws.

3. A granule inspection apparatus for a dry granulation system according to claim 2, characterized in that: The outer surface of the particle hardness quality inspection platform (1) is fixedly provided with a control panel (2) on one side, and the hardness detection probe (8) and the single rod air cylinder (6) are electrically connected with the control panel (2).

4. A granule inspection apparatus for a dry granulation system according to claim 1, characterized in that: The metal rod (12) is a square column in shape, and the lower end surface of the metal rod (12) is slidably connected with the inside of the particle hardness quality inspection platform (1).

5. A granule inspection apparatus for a dry granulation system as claimed in claim 1, wherein: The outer surface of the bottom end of the particle placing bowl (3) is attached to the inner wall of the positioning groove (4), and the particle placing bowl (3) is slidably connected with the positioning groove (4).

6. A granule inspection apparatus for a dry granulation system according to claim 1, characterized in that: The upper side of the single rod air cylinder (6) is provided with a protective cover plate which is located on the outer surface of the particle hardness quality inspection platform (1), and the particle hardness quality inspection platform (1) and the protective cover plate are fixedly connected through screws.