Wire harness end part separating die

By designing a wire harness end separation mold, the ends of the wire harness with a figure-eight cross-section were separated using a crescent-shaped structure and adjustment components, solving the problem of separation that is difficult in existing technologies and ensuring the smooth progress of the production process.

CN223927886UActive Publication Date: 2026-02-17SUZHOU WANRONG WIRE & CABLE TECH CO LTD
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Patent Information

Application Number
CN202423291311.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-02-17
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the existing technology, during the production of wire harnesses, it is difficult to effectively separate the ends of a wire harness with a figure-eight cross-section.

Method used

Design a wire harness end separation mold, which adopts an upper and lower mold structure. By setting a crescent-shaped structure on the upper mold, the wire harness ends are separated by adjusting the height of the crescent-shaped structure, and the upper and lower molds are precisely aligned by adjusting the components.

Benefits of technology

It enables efficient and accurate separation of the ends of a wire harness with a figure-eight cross-section, ensuring smooth production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness end part separating die which comprises an upper die and a lower die, the upper die is provided with a first crescent-shaped structure and a second crescent-shaped structure, the first crescent-shaped structure and the second crescent-shaped structure are arranged left and right, the first crescent-shaped structure is higher than the second crescent-shaped structure, and the lower die is provided with a third crescent-shaped structure and a fourth crescent-shaped structure. The third crescent-shaped structure and the fourth crescent-shaped structure are arranged left and right, the third crescent-shaped structure is higher than the fourth crescent-shaped structure, the first crescent-shaped structure and the third crescent-shaped structure are oppositely arranged up and down, and the second crescent-shaped structure and the fourth crescent-shaped structure are oppositely arranged up and down. The wire harness end part with the 8-shaped section is placed on the lower die, and the upper die and the lower die are assembled, so that two wire harnesses at the wire harness end part can be separated. According to the design, the end part of the wire harness can be conveniently separated.
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Description

Technical Field

[0001] This utility model relates to the field of wire harness processing, and more specifically to wire harness separation equipment. Background Technology

[0002] A wire harness is made up of two wire harnesses bonded together side by side. It is flat in shape and has a figure-eight cross-section. During the production of the wire harness, the ends of the figure-eight wire harness need to be separated, and each wire harness end is connected to a metal conductive component. Utility Model Content

[0003] The technical problem solved by this utility model is to provide a method for separating the ends of a wire harness with a figure-eight cross-section.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a wire harness end separation mold, including an upper mold and a lower mold. The upper mold is provided with a first crescent-shaped structure and a second crescent-shaped structure, which are arranged left and right, with the first crescent-shaped structure being higher than the second crescent-shaped structure. The lower mold is provided with a third crescent-shaped structure and a fourth crescent-shaped structure, which are arranged left and right, with the third crescent-shaped structure being higher than the fourth crescent-shaped structure. The first and third crescent-shaped structures are arranged vertically opposite each other, as are the second and fourth crescent-shaped structures. The upper mold is mounted on a front and rear adjusting block, which cooperates with a left and right adjusting block. The left and right adjusting block cooperates with an outer frame. A front and rear adjusting component is provided between the front and rear adjusting block and the left and right adjusting block, and a left and right adjusting component is provided between the left and right adjusting block and the outer frame.

[0005] According to the above technical solution, the worker places the wire harness end with an 8-shaped cross section on the lower mold. Driven by the lifting drive unit, the upper mold descends, the first crescent-shaped structure moves closer to the third crescent-shaped structure, and the second crescent-shaped structure moves closer to the fourth crescent-shaped structure. Since the first crescent-shaped structure and the second crescent-shaped structure are set at different heights, and the third crescent-shaped structure and the fourth crescent-shaped structure are set at different heights, the two wire harnesses at the end of the wire harness can be separated after the upper mold and the lower mold are closed.

[0006] After long-term use, the parts undergo slight deformation, affecting the vertical alignment of the upper and lower molds. Therefore, this utility model is equipped with front and rear adjustment blocks and left and right adjustment blocks to finely adjust the position of the upper mold so that it is aligned with the lower mold.

[0007] The bottom of the left and right adjustment blocks is provided with a square notch, and the front and rear adjustment blocks are fitted into the square notch. The side wall of the square notch is provided with a front and rear guide groove, and the side wall of the front and rear adjustment blocks is provided with a front and rear guide block. The front and rear guide block and the front and rear guide groove are fitted together.

[0008] The left and right adjusting blocks are provided with a first circular groove, which is located above the square notch. The first circular groove is connected to the square notch through the first notch. A screw is centrally connected to the first circular groove, and the screw meshes with a single toothed component, which is located on the top surface of the front and rear adjusting blocks. When the worker rotates the screw, the screw drives the single toothed component to move back and forth, and the single toothed component drives the front and rear adjusting blocks to move back and forth, thereby adjusting the front and rear position of the upper mold.

[0009] The external frame includes a pair of main uprights arranged on the left and right, a front upright installed on the front side of the main uprights, and a rear upright installed on the rear side of the main uprights. The main uprights are mounted on the top module, which is connected to the lifting drive unit. The left and right adjustment blocks are surrounded by the main uprights, the front uprights, and the rear uprights. The top module is located above the left and right adjustment blocks. The front uprights and the rear uprights are provided with left and right guide grooves, and the left and right adjustment blocks are provided with left and right guide blocks, which cooperate with the left and right guide grooves.

[0010] The top module has a second circular groove, and the bottom of the second circular groove has a second notch. A gear shaft is pivotally connected to the center of the second circular groove. The gear on the gear shaft meshes with a rack, and the rack is fixed to the top surface of the left and right adjustment blocks. When the worker rotates the gear shaft, it drives the rack to move left and right, which in turn drives the left and right adjustment blocks to move left and right, thereby adjusting the left and right position of the upper mold.

[0011] The lower mold is installed on the base, which is equipped with guide columns and vertical guide rails. The main plate is equipped with vertical guide grooves, which cooperate with the vertical guide rails.

[0012] This invention provides a mold for separating the ends of a wire harness with a figure-eight cross-section. The upper mold of the mold is adjustable, so that the upper and lower molds can be accurately aligned to ensure smooth operation. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings:

[0014] Figure 1 A schematic diagram of the wire harness end separation mold;

[0015] Figure 2 for Figure 1 Sectional view of AA;

[0016] Figure 3 for Figure 1 BB section view;

[0017] Figure 4 for Figure 1 Top view.

[0018] Explanation of symbols in the diagram:

[0019] 10. Upper mold; 11. First crescent-shaped structure; 12. Second crescent-shaped structure;

[0020] 20. Lower mold; 21. Third crescent-shaped structure; 22. Fourth crescent-shaped structure;

[0021] 30. Front and rear adjusting blocks; 31. Front and rear guide blocks; 32. Screw; 33. Single toothed component;

[0022] 40. Left and right adjusting block; 41. First circular groove; 42. Left and right guide block;

[0023] 50. Main upright plate; 51. Front upright plate; 52. Rear upright plate; 53. Top module; 54. Second circular groove; 55. Gear shaft; 56. Gear; 57. Rack; 58. Reinforcing plate connecting a pair of rear upright plates;

[0024] 60. Base; 61. Guide column; 62. Vertical guide rail. Detailed Implementation

[0025] Combination Figures 1 to 3 A wire harness end separation mold includes an upper mold 10 and a lower mold 20. The upper mold has a first crescent-shaped structure 11 and a second crescent-shaped structure 12, which are arranged horizontally and vertically, with the first crescent-shaped structure being higher than the second crescent-shaped structure. The lower mold has a third crescent-shaped structure 21 and a fourth crescent-shaped structure 22, which are arranged horizontally and vertically, with the third crescent-shaped structure being higher than the fourth crescent-shaped structure. The first and third crescent-shaped structures are arranged vertically opposite each other, as are the second and fourth crescent-shaped structures. The upper mold is mounted on a front-rear adjustment block 30, which cooperates with a left-right adjustment block 40. The left-right adjustment block cooperates with an outer frame. A front-rear adjustment component is provided between the front-rear adjustment block and the left-right adjustment block, and a left-right adjustment component is provided between the left-right adjustment block and the outer frame.

[0026] The bottom of the left and right adjustment block 40 is provided with a square notch, and the front and rear adjustment block 30 is fitted into the square notch. The side wall of the square notch is provided with a front and rear guide groove, and the side wall of the front and rear adjustment block is provided with a front and rear guide block 31. The front and rear guide block and the front and rear guide groove are fitted together.

[0027] Combination Figure 1 , Figure 3 The left and right adjustment block 40 is provided with a first circular groove 41, which is located above the square notch. The first circular groove is connected to the square notch through the first notch. A screw 32 is centrally connected to the first circular groove. The screw meshes with a single toothed member 33, which is located on the top surface of the front and rear adjustment blocks 30.

[0028] Combination Figure 1 , Figure 2The external frame includes a pair of main uprights 50 arranged on the left and right, a front upright 51 installed on the front side of the main uprights, and a rear upright 52 installed on the rear side of the main uprights. The main uprights are installed on the top module 53, which is connected to the lifting drive unit. The left and right adjustment blocks 40 are surrounded by the main uprights, the front uprights, and the rear uprights. The top module is located above the left and right adjustment blocks. The front uprights and the rear uprights are provided with left and right guide grooves. The left and right adjustment blocks are provided with left and right guide blocks 42, which cooperate with the left and right guide grooves.

[0029] Combination Figure 1 , Figure 2 The top module 53 is provided with a second circular groove 54, and the bottom of the second circular groove is provided with a second notch. A gear shaft 55 is pivotally connected to the center of the second circular groove. The gear 56 on the gear shaft meshes with the rack 57, and the rack is fixed to the top surface of the left and right adjustment blocks 40.

[0030] The lower mold 20 is mounted on the base 60, which is provided with guide posts 61 and vertical guide rails 62. The main plate 50 is provided with vertical guide grooves, which cooperate with the vertical guide rails.

[0031] The worker places the figure-eight shaped wire harness end on the lower mold 20. Driven by the lifting drive unit, the upper mold 10 descends, the first crescent-shaped structure 11 approaches the third crescent-shaped structure 21, and the second crescent-shaped structure 12 approaches the fourth crescent-shaped structure 22. Since the first crescent-shaped structure and the second crescent-shaped structure are set at different heights, and the third crescent-shaped structure and the fourth crescent-shaped structure are set at different heights, the two wire harnesses at the end of the wire harness can be separated after the upper mold 10 and the lower mold 20 are closed.

[0032] After long-term use, the parts undergo slight deformation, affecting the vertical alignment of the upper mold 10 and the lower mold 20. Therefore, this utility model is provided with a front-to-back adjustment block 30 and a left-to-right adjustment block 40, as well as a screw 32 that drives the front-to-back adjustment block to move forward and backward and a gear 56 that drives the left-to-right adjustment block to move left and right, so as to make a fine adjustment to the position of the upper mold 10 so that it is aligned with the lower mold 20.

[0033] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A wire harness end separation mold, comprising an upper mold (10) and a lower mold (20), the upper mold having a first crescent-shaped structure (11) and a second crescent-shaped structure (12), the first crescent-shaped structure and the second crescent-shaped structure being arranged horizontally, the first crescent-shaped structure being higher than the second crescent-shaped structure; the lower mold having a third crescent-shaped structure (21) and a fourth crescent-shaped structure (22), the third crescent-shaped structure and the fourth crescent-shaped structure being arranged horizontally, the third crescent-shaped structure being higher than the fourth crescent-shaped structure; the first crescent-shaped structure and the third crescent-shaped structure being arranged vertically opposite each other; the second crescent-shaped structure and the fourth crescent-shaped structure being arranged vertically opposite each other, characterized in that: The upper mold is installed on the front and rear adjustment blocks (30), the front and rear adjustment blocks cooperate with the left and right adjustment blocks (40), the left and right adjustment blocks cooperate with the outer frame, the front and rear adjustment blocks and the left and right adjustment blocks are provided with a front and rear adjustment component, and the left and right adjustment blocks and the outer frame are provided with a left and right adjustment component.

2. The wire harness end separation mold as described in claim 1, characterized in that: A square notch is provided at the bottom of the left and right adjustment block (40), and the front and rear adjustment block (30) is fitted into the square notch. The side wall of the square notch is provided with a front and rear guide groove, and the side wall of the front and rear adjustment block is provided with a front and rear guide block (31). The front and rear guide block is fitted into the front and rear guide groove.

3. The wire harness end separation mold as described in claim 2, characterized in that: The left and right adjustment block (40) is provided with a first circular groove (41). The first circular groove is located above the square notch. The first circular groove is connected to the square notch through the first notch. A screw (32) is centrally connected to the first circular groove. The screw meshes with a single toothed part (33). The single toothed part is set on the top surface of the front and rear adjustment blocks (30).

4. The wire harness end separation mold as described in claim 1, characterized in that: The external frame includes a pair of main uprights (50) arranged on the left and right, a front upright (51) installed on the front side of the main uprights, and a rear upright (52) installed on the rear side of the main uprights. The main uprights are installed on the top module (53), and the top module is connected to the lifting drive unit. The left and right adjustment blocks (40) are surrounded by the main uprights, the front uprights and the rear uprights. The top module is located above the left and right adjustment blocks. The front uprights and the rear uprights are provided with left and right guide grooves. The left and right adjustment blocks are provided with left and right guide blocks (42), and the left and right guide blocks cooperate with the left and right guide grooves.

5. The wire harness end separation mold as described in claim 4, characterized in that: The top module (53) is provided with a second circular groove (54), the bottom of the second circular groove is provided with a second notch, and a gear shaft (55) is centrally connected to the second circular groove. The gear (56) on the gear shaft meshes with the rack (57), and the rack is fixed on the top surface of the left and right adjustment blocks (40).

6. The wire harness end separation mold as described in claim 4, characterized in that: The lower mold (20) is installed on the base (60), the base is provided with guide pillars (61), the guide pillars are provided with vertical guide rails (62), the main plate (50) is provided with vertical guide grooves, and the vertical guide grooves cooperate with the vertical guide rails.