Online shaping device for food production line

Abstract

The utility model relates to the technical field of food processing, in particular to an online shaping device for a food production line. An online shaping device for a food production line comprises supporting frames and the like, the front sides and the rear sides of the tops of the multiple supporting frames are jointly and fixedly connected with mounting plates a, a plurality of cross beams are fixedly connected between the two mounting plates a at intervals, and three rotating shafts a are rotationally connected between the two mounting plates a at intervals; two belt pulley assemblies a are arranged between the left side and the middle rotating shaft a in a spaced mode, and two belt pulley assemblies b are arranged between the right side and the middle rotating shaft a in a spaced mode. Two or more parallel feeding ports are arranged and matched with the feeding device and the conveying mechanism, the multi-station requirement is met, deformed products are shaped through the mold pressing mechanism, the high consistency of the appearance of the products is ensured, and then the overall production quality of the products is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, and in particular to an online shaping device for a food production line. Background Technology

[0002] Baked goods, as convenient delicacies made from flour, yeast, salt, sugar, and water as core ingredients, and cleverly incorporating oils, dairy products, eggs, and appropriate additives through a complex and meticulous baking process, are showing increasingly strong demand in the market as people's quality of life improves and their consumption concepts evolve. Especially during holidays and various celebrations, baked goods have become the top choice for conveying joy and expressing emotions, indicating that the baked goods market has a very broad development prospect.

[0003] However, in the processing of some baked goods, although the production steps such as conveying, fermentation, heating and cooling are generally carried out uniformly after plating, due to the unique nature of each product, they often experience deformation problems after going through certain processes. This not only damages the appearance of the product, but also directly reduces the overall quality of the product and the production quality. Summary of the Invention

[0004] In order to overcome the shortcomings of the prior art, this utility model provides an online shaping device for a food production line.

[0005] The technical solution of this utility model is: an online shaping device for a food production line, including a support frame, a conveying mechanism, and a molding mechanism. Multiple support frames have mounting plates a fixedly connected to their top front and rear sides. Multiple crossbeams are fixedly connected between two mounting plates a at intervals. Three rotating shafts a are rotatably connected between two mounting plates a at intervals. Two pulley assemblies a are spaced apart between the left and middle rotating shaft a, and two pulley assemblies b are spaced apart between the right and middle rotating shaft a. Servo motors a are installed in the middle and right side of the front mounting plate a. The output shaft ends of the two servo motors a are fixedly connected to the front ends of adjacent rotating shafts a. Two support plates are fixedly connected at intervals on the opposing sidewalls of the two mounting plates a. Two feeding ports are spaced apart on the left side of the front mounting plate a. Feeding devices for transporting baking trays are provided near the two feeding ports. A conveying mechanism for transporting baking trays from the feeding devices to the two pulley assemblies a is provided between the bottom of the two mounting plates a. A molding mechanism for molding and shaping the products on the baking trays is provided between the top right sides of the two mounting plates a.

[0006] In one embodiment, the conveying mechanism includes a mounting frame a, a sliding plate, a U-shaped lifting plate, an electric push rod a, a rotating shaft b, a pulley assembly c, and a servo motor b. The mounting frame a is fixedly connected between the bottom of the two mounting plates a near the two inlets. Sliding plates are slidably connected to the left and right sides of the mounting frame. A U-shaped lifting plate is fixedly connected between the top of the two sliding plates. An electric push rod a is installed on the lower side of the mounting frame. The telescopic rod end of the electric push rod a is fixedly connected to the bottom of the U-shaped lifting plate. A rotating shaft b is rotatably connected to the front and rear sides of the U-shaped lifting plate. Two pulley assemblies c are spaced apart between the two rotating shafts b. A servo motor b is installed on the right side of the U-shaped lifting plate. The output shaft of the servo motor b is fixedly connected to the right end of the adjacent rotating shaft b.

[0007] In one embodiment, the molding mechanism includes a mounting bracket b, a fixed plate, guide rods, a connecting plate, a cylinder, a molding plate, a mounting box, an infrared transmitter, and a receiver. The mounting bracket b is fixedly connected between the top right sides of the two mounting plates a. A fixed plate is fixedly connected to the upper part of the mounting bracket b. Four guide rods are slidably connected to the fixed plate at intervals. The lower ends of the four guide rods are fixedly connected to the connecting plate. A cylinder is installed on the top of the fixed plate. The piston rod of the cylinder passes through the fixed plate and its end is fixedly connected to the connecting plate. A molding plate is fixedly connected to the bottom of the connecting plate. Openings are provided on the right sides of both mounting plates. Mounting boxes are fixedly connected to the two mounting plates near the openings. An infrared transmitter is fixedly connected through the rear side wall of the front mounting box. A receiver is fixedly connected through the front side wall of the rear mounting box, corresponding to the infrared transmitter.

[0008] In one embodiment, the device further includes a sliding rod, a clamping plate, and an electric push rod b. Two sliding rods are slidably connected at intervals on the side walls of the two mounting boxes that are close to each other. A clamping plate is fixedly connected between the ends of two adjacent sliding rods that are close to the crossbeam. An electric push rod b is installed in each of the two mounting boxes. The telescopic rods of the two electric push rods b pass through the side walls of the adjacent mounting boxes and are fixedly connected to the adjacent clamping plates respectively.

[0009] In one embodiment, a baffle plate and a pad are also included, with the baffle plate fixedly connected to the left side of the U-shaped lifting plate and the pad fixedly connected to the left side of the baffle plate.

[0010] In one embodiment, the device further includes a mounting plate b and transition rollers. The mounting plate b is fixedly connected to the front mounting plate a near the two feed inlets, and two transition rollers are fixedly connected to the top of the two mounting plates b at intervals.

[0011] The beneficial effects achieved by this utility model are as follows: by setting two or more parallel inlets, in conjunction with the feeding device and the transport mechanism, the needs of multiple workstations are met, and the molding mechanism reshapes the deformed products, ensuring a high degree of consistency in the appearance of the products, thereby greatly improving the overall production quality of the products. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a three-dimensional structural diagram of the crossbeam and rotating shaft a of this utility model;

[0014] Figure 3 This is a three-dimensional structural diagram of the mounting bracket a, sliding plate, and U-shaped lifting plate of this utility model;

[0015] Figure 4 This is a three-dimensional structural diagram of the rotating shaft b, servo motor b, and blocking plate of this utility model;

[0016] Figure 5 This is a three-dimensional structural diagram of the mounting bracket b, the fixing plate, and the guide rod of this utility model;

[0017] Figure 6 This is a three-dimensional structural diagram of the mounting box, sliding rod, and receiver of this utility model.

[0018] The above-mentioned figures include the following reference numerals: 1. Support frame; 2. Mounting plate a; 21. Crossbeam; 22. Rotating shaft a; 23. Pulley assembly a; 24. Pulley assembly b; 25. Servo motor a; 26. Support plate; 27. Feeding device; 31. Mounting frame a; 32. Sliding plate; 33. U-shaped lifting plate; 34. Electric push rod a; 35. Rotating shaft b; 36. Pulley assembly c; 37. Servo motor b; 41. Mounting frame b; 42. Fixing plate; 43. Guide rod; 44. Connecting plate; 45. Cylinder; 46. Molding plate; 47. Mounting box; 48. Infrared transmitter; 49. Receiver; 51. Sliding rod; 52. Clamping plate; 53. Electric push rod b; 61. Blocking plate; 62. Pad plate; 71. Mounting plate b; 72. Transition roller. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0020] Example: An online shaping device for a food production line, such as... Figures 1-6As shown, the structure includes a support frame 1, a conveying mechanism, and a molding mechanism. Multiple support frames 1 have mounting plates a2 welded to their top front and rear sides. Multiple crossbeams 21, used to enhance structural stability, are welded and fixed between two mounting plates a2 at intervals. Three rotating shafts a22 are rotatably connected between two mounting plates a2 at intervals. Two pulley assemblies a23 are spaced apart between the left and middle shafts a22, and two pulley assemblies b24 are spaced apart between the right and middle shafts a22. Servo motors a25 are bolted to the middle and right sides of the front mounting plate a2. The output shaft ends of the two servo motors a25 are fixedly connected to the front ends of adjacent rotating shafts a22. Two support plates 26 are bolted to the opposing sidewalls of the two mounting plates a2 at intervals. The pulley assemblies a23 and b24... Each of the 24 components consists of two pulleys and a conveyor belt wound between the two pulleys. The pulleys are fixedly mounted on three rotating shafts a22. The support plate 26 is used to support the conveyor belt to prevent deformation of its middle part. Two feeding ports are opened alternately on the left side of the front mounting plate a2. A feeding device 27 for transporting the baking tray is provided near each of the two feeding ports. The feeding device 27 is composed of a common conveying mechanism, so it will not be described in detail. The feeding ports and the matching feeding devices can be set to two or more to meet the requirements of different workstations. A conveying mechanism for transporting the baking tray from the feeding device 27 to the two pulley assemblies a23 is provided between the bottom of the two mounting plates a2. A molding mechanism for molding and shaping the products on the baking tray is provided between the top right sides of the two mounting plates a2.

[0021] like Figure 1 , Figure 3 and Figure 4 As shown, the conveying mechanism includes a mounting frame a31, a sliding plate 32, a U-shaped lifting plate 33, an electric push rod a34, a rotating shaft b35, a pulley assembly c36, and a servo motor b37. The mounting frame a31 is welded and fixed between the bottom of the two mounting plates a2 near the two inlets. Sliding plates 32 are slidably connected to the left and right sides of the mounting frame. A U-shaped lifting plate 33 is bolted between the tops of the two sliding plates 32. An electric push rod a34 is bolted to the lower side of the mounting frame. The telescopic rod end of the electric push rod a34... The part is fixedly connected to the bottom of the U-shaped lifting plate 33. The front and rear sides of the U-shaped lifting plate 33 are rotatably connected to the rotating shafts b35. Two pulley assemblies c36 are arranged at intervals between the two rotating shafts b35. The pulley assembly c36 consists of two pulleys and a conveyor belt wound between the two pulleys. The two pulleys are fixedly mounted on the two rotating shafts b35 respectively. A servo motor b37 is bolted to the right side of the U-shaped lifting plate 33. The output shaft of the servo motor b37 is fixedly connected to the right end of the adjacent rotating shaft b35.

[0022] like Figure 1 , Figure 5 and Figure 6 As shown, the molding mechanism includes a mounting bracket b41, a fixing plate 42, guide rods 43, a connecting plate 44, a cylinder 45, a molding plate 46, a mounting box 47, an infrared transmitter 48, and a receiver 49. The mounting bracket b41 is welded and fixed between the top right sides of the two mounting plates a2. A fixing plate 42 is welded and fixed to the upper part of the mounting bracket b41. Four guide rods 43 are slidably connected to the fixing plate 42 at intervals. The lower ends of the four guide rods 43 are welded and fixed to the connecting plate 44. A cylinder 45 is bolted to the top of the fixing plate 42. The cylinder 45... The plug rod passes through the fixing plate 42, and its end is fixedly connected to the connecting plate 44. The bottom of the connecting plate 44 is detachably fixed with a molding plate 46 by bolts. The molding plate 46 can be replaced to meet the molding requirements of different products. Both mounting plates have openings on their right sides. Both mounting plates are fixed with mounting boxes 47 by bolts near the openings. An infrared transmitter 48 is fixed through the rear side wall of the front mounting box 47 by bolts. A receiver 49 is fixed through the front side wall of the rear mounting box 47, corresponding to the infrared transmitter 48, by bolts.

[0023] First, the staff sets up the two feeding devices 27 near the two inlets and starts the external controller. The controller then starts the two servo motors a25 to power the conveying function of the pulley assemblies a23 and b24. The baked products are placed on the baking tray and then conveyed by the feeding devices 27. When the baking tray is conveyed by the feeding devices 27 to a position near the inlet, the electric push rod a34 is activated, pushing the U-shaped lifting plate 33 upward, causing the pulley assembly c36 to rise to a height that can fit against the bottom of the baking tray. As the feeding devices 27 continue to convey, the baking tray moves to... The baking tray is placed on the pulley assembly c36 and eventually blocked by the mounting plate a2 behind it. At this time, the telescopic rod of the electric push rod a34 retracts, causing the pulley assembly c36 to descend, so that the baking tray lands on top of the two pulley assemblies a23. Then, the pulley assembly a23 transports the baking tray to the right to the top of the pulley assembly b24. The pulley assembly b24 then drives the baking tray to move to the right. When the baking tray blocks the infrared light emitted by the infrared emitter 48, the receiver 49 no longer receives the infrared light and sends this signal to the external controller. As the pulley assembly b24 continues to transport, the baking tray moves to a position directly below the molding plate 46. At this time, the external controller, through the cooperation of infrared transmitter 48 and receiver 49, detects that the baking tray has moved to the current position, shuts down the servo motor a25, and simultaneously starts the cylinder 45. The piston rod of the cylinder 45 extends, pushing the connecting plate 44 downward, which in turn drives the molding plate 46 downward to fit against the baking tray. During the fitting process, the molding plate 46 squeezes and shapes the product in the baking tray. After the shaping is completed, the piston rod of the cylinder 45 retracts, driving the molding plate 46 to return to its original position, in preparation for shaping the product on the next baking tray. The baking tray after shaping is then conveyed to the right by the pulley assembly b24 until it leaves the device. An automatic conveyor line can be connected here for in-line control.

[0024] like Figure 6 As shown, it also includes a sliding rod 51, a clamping plate 52, and an electric push rod b53. Two sliding rods 51 are slidably connected at intervals on the side walls of the two mounting boxes 47 that are close to each other. A clamping plate 52 is welded and fixed between the ends of two adjacent sliding rods 51 near the crossbeam 21. An electric push rod b53 is installed in each of the two mounting boxes 47 by bolts. The telescopic rods of the two electric push rods b53 pass through the side walls of the adjacent mounting boxes 47 and are fixedly connected to the adjacent clamping plates 52 respectively.

[0025] When the baking tray moves directly below the molding plate 46, the external controller activates two electric push rods b53. The telescopic rods of the two electric push rods b53 extend synchronously. Under the guidance of the sliding rod 51, they push the two clamping plates 52 to move closer to each other, clamping and fixing the baking tray to prevent it from shifting.

[0026] like Figure 4 As shown, it also includes a baffle plate 61 and a pad plate 62. The baffle plate 61 is fixedly connected to the left side of the U-shaped lifting plate 33 by bolts, and the pad plate 62 is fixedly connected to the left side of the baffle plate 61. The pad plate 62 is made of plastic material to prevent the baking tray from having a rigid collision with the baffle plate 61.

[0027] By setting up the baffle plate 61, when the electric push rod a34 pushes the U-shaped lifting plate 33 upward to allow the pulley assembly c36 to receive the baking tray from the feeding device 27, the baffle plate 61 moves upward with the U-shaped lifting plate 33 to block other baking trays from the left side and prevent baking tray collision and blockage.

[0028] like Figure 3 As shown, it also includes mounting plates b71 and transition rollers 72. Mounting plates b71 are welded and fixed to the front mounting plate a2 near the two feed inlets. Two transition rollers 72 are fixedly connected to the top of the two mounting plates b71 at intervals.

[0029] When the baking tray moves from the feeding device 27 to the pulley assembly c36, the transition roller 72 supports the baking tray to prevent the front end of the baking tray from tilting up, so that its rear end can make contact with the pulley assembly a23 in advance.

[0030] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. All equivalent substitutions made within the principles of this utility model should be included within the protection scope of this utility model. Contents not described in detail in this utility model are existing technologies known to those skilled in the art.

Claims

1. An online shaping device for a food production line, characterized in that: The device includes a support frame, a conveying mechanism, and a molding mechanism. Multiple support frames have mounting plates a fixedly connected to their top front and rear sides. Multiple crossbeams are fixedly connected between two mounting plates a at intervals. Three rotating shafts a are rotatably connected between two mounting plates a at intervals. Two pulley assemblies a are spaced apart between the left and middle rotating shaft a, and two pulley assemblies b are spaced apart between the right and middle rotating shaft a. Servo motors a are mounted on the middle and right sides of the front mounting plate a. The output shaft ends of the two servo motors a are fixedly connected to the front ends of adjacent rotating shafts a. Two support plates are fixedly connected at intervals on the opposing sidewalls of the two mounting plates a. Two feeding ports are spaced apart on the left side of the front mounting plate a. Feeding devices for transporting baking trays are located near the two feeding ports. A conveying mechanism for transporting baking trays from the feeding devices to the two pulley assemblies a is located between the bottom of the two mounting plates a. A molding mechanism for molding and shaping the products on the baking trays is located between the top right sides of the two mounting plates a.

2. The online shaping device for a food production line as described in claim 1, characterized in that: The conveying mechanism includes a mounting frame a, a sliding plate, a U-shaped lifting plate, an electric push rod a, a rotating shaft b, a pulley assembly c, and a servo motor b. The mounting frame a is fixedly connected to the bottom of the two mounting plates a near the two inlets. Sliding plates are slidably connected to the left and right sides of the mounting frame. A U-shaped lifting plate is fixedly connected to the top of the two sliding plates. An electric push rod a is installed on the lower side of the mounting frame. The end of the telescopic rod of the electric push rod a is fixedly connected to the bottom of the U-shaped lifting plate. A rotating shaft b is rotatably connected to the front and rear sides of the U-shaped lifting plate. Two pulley assemblies c are spaced apart between the two rotating shafts b. A servo motor b is installed on the right side of the U-shaped lifting plate. The output shaft of the servo motor b is fixedly connected to the right end of the adjacent rotating shaft b.

3. The online shaping device for a food production line as described in claim 2, characterized in that: The molding mechanism includes a mounting bracket b, a fixed plate, guide rods, a connecting plate, a cylinder, a molding plate, a mounting box, an infrared transmitter, and a receiver. The mounting bracket b is fixedly connected between the top right sides of the two mounting plates a. A fixed plate is fixedly connected to the upper part of the mounting bracket b. Four guide rods are slidably connected to the fixed plate at intervals. The lower ends of the four guide rods are fixedly connected to the connecting plate. A cylinder is installed on the top of the fixed plate. The piston rod of the cylinder passes through the fixed plate and its end is fixedly connected to the connecting plate. A molding plate is fixedly connected to the bottom of the connecting plate. Openings are provided on the right sides of both mounting plates. Mounting boxes are fixedly connected to the two mounting plates near the openings. An infrared transmitter is fixedly connected through the rear side wall of the front mounting box. A receiver is fixedly connected through the front side wall of the rear mounting box, corresponding to the infrared transmitter.

4. The online shaping device for a food production line as described in claim 3, characterized in that: It also includes sliding rods, clamps, and electric push rods b. Two sliding rods are slidably connected at intervals on the side walls of the two mounting boxes that are close to each other. Clamps are fixedly connected between the ends of two adjacent sliding rods that are close to the crossbeam. Electric push rods b are installed in both mounting boxes. The telescopic rods of the two electric push rods b pass through the side walls of the adjacent mounting boxes and are fixedly connected to the adjacent clamps respectively.

5. The online shaping device for a food production line as described in claim 4, characterized in that: It also includes a baffle plate and a pad. The baffle plate is fixedly connected to the left side of the U-shaped lifting plate, and the pad is fixedly connected to the left side of the baffle plate.

6. The online shaping device for a food production line as described in claim 5, characterized in that: It also includes mounting plate b and transition rollers. Mounting plate b is fixedly connected to the front mounting plate a near the two feed inlets. Two transition rollers are fixedly connected to the top of the two mounting plates b at intervals.

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