Heating assembly of die-casting machine

By designing a heating assembly for the die-casting machine with bolts and springs, the problems of easy damage and difficult maintenance of the heating module were solved, achieving stable heating and rapid maintenance, reducing maintenance costs and downtime, and improving production efficiency.

CN223932564UActive Publication Date: 2026-02-24CHANGSHA DESINO AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202520332435.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-02-24
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

The existing heating modules of die-casting machines are prone to damage during the heating process of the die-casting machine's holding furnace. Self-repair is difficult, and outsourced repair is expensive and ineffective, resulting in high maintenance costs and long machine downtime.

Method used

A heating component for a die-casting machine was designed. The heating module is stably connected and quickly disassembled through a bolt and spring structure, ensuring stable three-phase current output and facilitating quick installation, removal and maintenance of the heating component.

Benefits of technology

This achieves stable heating of the heating components, extends their service life, reduces maintenance costs, minimizes machine downtime due to abnormalities, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of die-casting machines, in particular to a die-casting machine heating assembly which comprises a heating module, a first bolt is movably connected to the surface of the heating module, a connecting base is movably connected to the surface of the first bolt, and a second bolt is movably connected to the surface of the connecting base. The surface of the second bolt is movably connected with a connecting line. The heating module is movably connected with the first bolt, the first bolt is movably connected with the connecting seat, the connecting seat is movably connected with the second bolt, the second bolt is movably connected with the connecting wire, the heating module is movably connected with the mounting rod, the mounting rod is movably connected with the protective plate, and the protective plate is movably connected with the third bolt. The three-phase current output of the heating assembly of the die-casting machine can be stable, the heating assembly is stable in heating and long in service life, the material maintenance cost can be saved, the abnormal shutdown time of a machine table is shortened, production is smoother, and the productivity is improved.
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Description

Technical Field

[0001] This utility model relates to the field of die casting machine technology, specifically a heating component for a die casting machine. Background Technology

[0002] A die casting machine is a machine used for pressure casting. It includes both hot-chamber and cold-chamber types, and both are further divided into vertical and horizontal types. Under pressure, the die casting machine injects molten metal into a mold to cool and solidify. After the mold is opened, a solid metal casting is obtained. It was initially used for die casting lead type.

[0003] Die casting is a metal casting process characterized by applying high pressure to molten metal within a mold cavity. The mold is typically made of a high-strength alloy. This process is somewhat similar to injection molding. Most die-cast parts are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys. Depending on the type of die casting, either a cold chamber die casting machine or a hot chamber die casting machine is required. With the advancement of science and technology and industrial production, especially with the development of industries such as automobiles, motorcycles, and household appliances, die casting technology has developed extremely rapidly. The heating module is one of the important structures of a die casting machine. However, existing die casting machine heating modules are prone to damage during the heating process in the die casting machine's holding furnace. Furthermore, self-repair of the heating module is difficult, outsourced repair is expensive, and outsourced repairs often fail to meet usage requirements, leading to high maintenance costs and long machine downtime. Utility Model Content

[0004] The purpose of this utility model is to provide a heating component for a die-casting machine to solve the problems mentioned in the background art, such as the existing heating modules of the die-casting machine being easily damaged during the heating process of the die-casting machine's holding furnace, the difficulty of self-repair of the heating modules, the high cost of outsourced repair, and the failure of outsourced repairs to meet the usage requirements, which in turn leads to high maintenance costs and long machine downtime for the die-casting machine.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a heating assembly for a die-casting machine, comprising a heating module, a first bolt movably connected to the surface of the heating module, a connecting seat movably connected to the surface of the first bolt, a second bolt movably connected to the surface of the connecting seat, a connecting wire movably connected to the surface of the second bolt, a mounting rod movably connected to the surface of the heating module, a protective plate movably connected to the surface of the mounting rod, a third bolt movably connected to the surface of the protective plate, a mounting block fixedly connected to the surface of the heating module, a mounting seat movably connected to the surface of the mounting block, a first compression spring fixedly connected inside the mounting seat, a connecting block fixedly connected to the end of the first compression spring away from the mounting seat, an insert block fixedly connected to the side of the connecting block away from the first compression spring, a pull rod fixedly connected to the side of the connecting block away from the insert block, a second compression spring sleeved on the surface of the pull rod, and a mounting ear fixedly connected to the surface of the mounting seat.

[0006] Preferably, the first bolts are evenly distributed in four groups on the surface of the heating module, and the connecting seat is movably connected to the heating module through the first bolts.

[0007] Preferably, the second bolt and the connecting wire are evenly distributed in six groups on the surface of the connector, and the connecting wire is movably connected to the connector via the second bolt.

[0008] Preferably, the mounting rods are evenly distributed in four groups on the surface of the heating module, the protective plate is transparent, and the third bolt is threadedly connected to the mounting rods.

[0009] Preferably, the third bolts are evenly distributed in four groups on the surface of the protective plate, the mounting block and the mounting base are both block-shaped, and the heating module is movably connected through the mounting block and the mounting base.

[0010] Preferably, both the connecting block and the insert block are cylindrical in shape. The connecting block is slidably connected to the mounting base via a first compression spring, and the insert block is inserted into the mounting block via the connecting block and the first compression spring.

[0011] Preferably, the pull rod and the mounting base are slidably connected, the two ends of the second compression spring are fixedly connected to the mounting base and the pull rod respectively, and the mounting ears are evenly distributed in four groups on the surface of the mounting base.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. By connecting the heating module and the first bolt, the first bolt and the connecting seat, the connecting seat and the second bolt, the second bolt and the connecting line, the heating module and the mounting rod, the mounting rod and the protective plate, and the protective plate and the third bolt, the three-phase current output of the die-casting machine heating component can be stabilized, the heating component can be heated stably, and the service life can be extended. This can save material maintenance costs, reduce machine downtime due to abnormalities, make production smoother, and increase production capacity.

[0014] 2. Through the movable connection between the mounting block and the mounting base, the fixed connection between the mounting base and the first compression spring, the fixed connection between the first compression spring and the connecting block, the fixed connection between the connecting block and the insert block, the fixed connection between the connecting block and the pull rod, the sleeve connection between the pull rod and the second compression spring, and the fixed connection between the mounting base and the mounting ear, the mounting base is installed on the die-casting machine using bolts through the mounting ear, and then the heating component is installed on the mounting base through the mounting block. This allows for quick installation and removal of the heating component. In case of a malfunction, the heating component can be quickly disassembled for repair, which is beneficial for operators using the die-casting machine. Attached Figure Description

[0015] Figure 1 This is a three-dimensional front view of the structure of this utility model;

[0016] Figure 2 This is a side-view perspective view of the structure of this utility model;

[0017] Figure 3 This is a partial three-dimensional schematic diagram of the protective plate of this utility model;

[0018] Figure 4 This is a partial three-dimensional schematic diagram of the connecting seat of this utility model;

[0019] Figure 5 This is a three-dimensional partial sectional view of the structure of the mounting base of this utility model;

[0020] Figure 6 This is an exploded three-dimensional structural diagram of the heating module and mounting base of this utility model.

[0021] In the diagram: 1. Heating module; 2. First bolt; 3. Connecting seat; 4. Second bolt; 5. Connecting wire; 6. Mounting rod; 7. Protective plate; 8. Third bolt; 9. Mounting block; 10. Mounting seat; 11. First compression spring; 12. Connecting block; 13. Insert block; 14. Pull rod; 15. Second compression spring; 16. Mounting ear. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-6 One embodiment provided by this utility model:

[0024] A heating assembly for a die-casting machine includes a heating module 1 for heating. A first bolt 2 is movably connected to the surface of the heating module 1, used to mount a connecting seat 3 onto the heating module 1. The connecting seat 3 is movably connected to the surface of the first bolt 2, used to connect a connecting wire 5, which is a three-phase current flow station. A second bolt 4 is movably connected to the surface of the connecting seat 3, used to connect the connecting wire 5 to the connecting seat 3. The connecting wire 5 is movably connected to the surface of the second bolt 4, used to carry current. A mounting rod 6 is movably connected to the surface of the heating module 1. The mounting rod 6 is used to install the protective plate 7 onto the heating module 1. The protective plate 7 is movably connected to the surface of the mounting rod 6, and the protective plate 7 is used to protect the connecting seat 3. A third bolt 8 is movably connected to the surface of the protective plate 7, and the third bolt 8 is used to install the protective plate 7 onto the mounting rod 6. A mounting block 9 is fixedly connected to the surface of the heating module 1, and the mounting block 9 is used to install the heating module 1 onto the mounting seat 10. The mounting seat 10 is movably connected to the surface of the mounting block 9, and the mounting seat 10 is used to install the heating module 1 onto the die-casting machine. A first compression spring 11 is fixedly connected inside the mounting seat 10. The compression spring 11 is used to push the pulled-away insert 13 back to its original position, so that the insert 13 is inserted into the mounting block 9, thereby mounting the heating module 1 and the mounting block 9 onto the mounting base 10. A connecting block 12 is fixedly connected to the end of the first compression spring 11 away from the mounting base 10. The connecting block 12 is used to connect the first compression spring 11, the insert 13, and the pull rod 14, and also to compress the first compression spring 11. The insert 13 is fixedly connected to the side of the connecting block 12 away from the first compression spring 11. The insert 13 is used to insert into the mounting block 9, thereby mounting the mounting block 9 and the heating module 1 onto the mounting base 10. A pull rod 14 is fixedly connected to the side of the 12 away from the insert block 13. The pull rod 14 is used to pull the insert block 13 to disengage it from the mounting block 9, thereby allowing the heating module 1 and the mounting block 9 to be removed from the mounting base 10. A second compression spring 15 is sleeved on the surface of the pull rod 14. The second compression spring 15 is used to reset the moved pull rod 14. A mounting ear 16 is fixedly connected to the surface of the mounting base 10. The mounting ear 16 is used to install the mounting base 10 on the die-casting machine. The heating module 1, the connecting base 3, and the connecting wire 5 are all existing products and are not considered as technical protection points of this application. They will not be described in detail here.

[0025] Furthermore, the heating module 1 is used to achieve heating. The first bolts 2 are evenly distributed in four groups on the surface of the heating module 1. The first bolts 2 are used to install the connecting seat 3 on the heating module 1. The connecting seat 3 is movably connected to the heating module 1 through the first bolts 2. The connecting seat 3 is used to connect the connecting wire 5, which is the station for the flow of three-phase current.

[0026] Furthermore, the second bolt 4 and the connecting wire 5 are evenly distributed in six groups on the surface of the connecting seat 3. The second bolt 4 is used to connect the connecting wire 5 to the connecting seat 3. The connecting wire 5 is movably connected to the connecting seat 3 through the second bolt 4. The connecting wire 5 is used to carry current.

[0027] Furthermore, the mounting rods 6 are evenly distributed in four groups on the surface of the heating module 1. The mounting rods 6 are used to install the protective plate 7 on the heating module 1. The protective plate 7 is transparent and is used to protect the connecting seat 3. The third bolt 8 is threadedly connected to the mounting rod 6.

[0028] Furthermore, the third bolts 8 are evenly distributed in four groups on the surface of the protective plate 7. The third bolts 8 are used to install the protective plate 7 on the mounting rod 6. The mounting block 9 and the mounting seat 10 are both block-shaped. The mounting block 9 is used to install the heating module 1 on the mounting seat 10. The heating module 1 is movably connected through the mounting block 9 and the mounting seat 10. The mounting seat 10 is used to install the heating module 1 on the die-casting machine. The first compression spring 11 is used to push the pulled-out insert 13 back to its original position, so that the insert 13 is inserted into the mounting block 9, thereby installing the heating module 1 and the mounting block 9 on the mounting seat 10.

[0029] Furthermore, both the connecting block 12 and the insert block 13 are cylindrical in shape. The connecting block 12 is slidably connected to the mounting base 10 via the first compression spring 11. The connecting block 12 is used to connect the first compression spring 11, the insert block 13 and the pull rod 14, and is also used to compress the first compression spring 11. The insert block 13 is inserted into the mounting block 9 via the connecting block 12 and the first compression spring 11. The insert block 13 is used to insert into the mounting block 9, thereby mounting the mounting block 9 and the heating module 1 on the mounting base 10.

[0030] Furthermore, the pull rod 14 and the mounting base 10 are slidably connected. The pull rod 14 is used to pull the insert block 13, causing the insert block 13 to disengage from the mounting block 9, thereby allowing the heating module 1 and the mounting block 9 to be removed from the mounting base 10. The two ends of the second compression spring 15 are fixedly connected to the mounting base 10 and the pull rod 14 respectively. The second compression spring 15 is used to reset the moved pull rod 14. The mounting ears 16 are evenly distributed in four groups on the surface of the mounting base 10. The mounting ears 16 are used to install the mounting base 10 on the die-casting machine.

[0031] Working principle: When the heating component is installed on the die-casting machine for heating, the connecting seat 3 can make the three-phase current output of the die-casting machine heating component stable, so that the heating component can heat stably, have a long service life, and thus save material maintenance costs, reduce machine downtime due to abnormality, make production smoother, and increase production capacity.

[0032] Mounting base 10 is bolted onto the die-casting machine via mounting ears 16. The heating component is then mounted onto mounting base 10 via mounting block 9, enabling quick installation and removal of the heating component. In case of malfunction of the heating component, pulling rod 14 can move insert block 13 away from mounting block 9, allowing for quick disassembly and repair of the heating component, which is beneficial for operators using the die-casting machine. When installing the heating component, pulling rod 14 moves insert block 13 to the side, inserting mounting block 9 into mounting base 10. Then, releasing rod 14 causes insert block 13 to be pushed back into mounting block 9 by the first compression spring 11, thus completing the installation of the heating component.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A heating assembly for a die-casting machine, comprising a heating module (1), characterized in that: The surface of the heating module (1) is movably connected to a first bolt (2), the surface of the first bolt (2) is movably connected to a connecting seat (3), the surface of the connecting seat (3) is movably connected to a second bolt (4), the surface of the second bolt (4) is movably connected to a connecting wire (5), the surface of the heating module (1) is movably connected to a mounting rod (6), the surface of the mounting rod (6) is movably connected to a protective plate (7), the surface of the protective plate (7) is movably connected to a third bolt (8), and the surface of the heating module (1) is fixedly connected to a mounting block (9). The surface of the mounting base (10) is movably connected to a mounting seat (10). A first compression spring (11) is fixedly connected inside the mounting seat (10). A connecting block (12) is fixedly connected to the end of the first compression spring (11) away from the mounting base (10). A plug (13) is fixedly connected to the side of the connecting block (12) away from the first compression spring (11). A pull rod (14) is fixedly connected to the side of the connecting block (12) away from the plug (13). A second compression spring (15) is sleeved on the surface of the pull rod (14). A mounting ear (16) is fixedly connected to the surface of the mounting base (10).

2. The heating assembly for a die-casting machine according to claim 1, characterized in that: The first bolts (2) are evenly distributed in four groups on the surface of the heating module (1), and the connecting seat (3) is movably connected to the heating module (1) through the first bolts (2).

3. The heating assembly for a die-casting machine according to claim 1, characterized in that: The second bolt (4) and the connecting line (5) are evenly distributed in six groups on the surface of the connecting seat (3), and the connecting line (5) is movably connected to the connecting seat (3) through the second bolt (4).

4. The heating assembly for a die-casting machine according to claim 1, characterized in that: The mounting rods (6) are evenly distributed in four groups on the surface of the heating module (1), the protective plate (7) is transparent, and the third bolt (8) is threadedly connected to the mounting rods (6).

5. A heating assembly for a die-casting machine according to claim 1, characterized in that: The third bolt (8) is evenly distributed in four groups on the surface of the protective plate (7). The mounting block (9) and the mounting seat (10) are both block-shaped. The heating module (1) is movably connected through the mounting block (9) and the mounting seat (10).

6. The heating assembly for a die-casting machine according to claim 1, characterized in that: Both the connecting block (12) and the insert block (13) are cylindrical in shape. The connecting block (12) is slidably connected to the mounting base (10) via the first compression spring (11), and the insert block (13) is inserted into the mounting block (9) via the connecting block (12) and the first compression spring (11).

7. A heating assembly for a die-casting machine according to claim 1, characterized in that: The pull rod (14) and the mounting base (10) are slidably connected. The two ends of the second compression spring (15) are fixedly connected to the mounting base (10) and the pull rod (14) respectively. The mounting ears (16) are evenly distributed in four groups on the surface of the mounting base (10).