Full-automatic cutting machine

Abstract

The utility model discloses a full-automatic cutting machine, and relates to the technical field of full-automatic cutting machines, the full-automatic cutting machine comprises a rack, the rack is horizontally arranged, and a conveying circulating belt, a workpiece turnover mechanism, a workpiece feeding mechanism, a workpiece carrying mechanism, a workpiece cutting mechanism and a workpiece discharging mechanism are all arranged at the upper end of the rack; the conveying circulating belt is arranged on the front side of the upper end of the rack, a plurality of jig containing bases are installed on the surface of the conveying circulating belt, and a workpiece overturning mechanism, a workpiece feeding mechanism, a workpiece carrying mechanism, a workpiece cutting mechanism and a workpiece discharging mechanism are sequentially arranged on the rear side of the conveying circulating belt from left to right. Compared with a traditional cutting machine which usually needs an operator to manually adjust cutting parameters, the device is automatic in the whole process, automatic adjustment is achieved through data monitored in real time, operation time is shortened, production precision is improved, manual intervention is reduced, the automation degree of equipment is improved, production efficiency is improved, and meanwhile labor cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of fully automatic cutting machine technology, specifically to a fully automatic cutting machine. Background Technology

[0002] A cutting machine is a device used to cut materials into desired shapes or sizes. The types and working principles of cutting machines can vary depending on the materials to be processed and the specific cutting requirements. A fully automatic cutting machine is a device used for automated material cutting and is commonly used in industrial production. It can typically automatically and accurately cut materials according to preset parameters and programs, improving production efficiency and quality consistency.

[0003] Traditional cutting machines are operated manually and typically use mechanical pressure or blades to complete the cutting task, resulting in cumbersome operation, low production efficiency, and low cutting accuracy. Therefore, this solution provides a fully automatic cutting machine to address these problems. Utility Model Content

[0004] To solve the above-mentioned technical problems, a fully automatic cutting machine is provided. This technical solution solves the problems mentioned in the background technology that traditional cutting machines are operated manually and usually use mechanical pressure or blade cutting to complete the cutting task, which are cumbersome to operate, have low production efficiency and low cutting accuracy.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A fully automatic cutting machine includes a frame, a conveyor belt, a workpiece flipping mechanism, a workpiece feeding mechanism, a workpiece conveying mechanism, a workpiece cutting mechanism, and a workpiece discharge mechanism. The frame is horizontally arranged. The conveyor belt, workpiece flipping mechanism, workpiece feeding mechanism, workpiece conveying mechanism, workpiece cutting mechanism, and workpiece discharge mechanism are all located at the upper end of the frame. The conveyor belt is located at the front side of the upper end of the frame. Several sets of fixture placement seats are installed on the surface of the conveyor belt. The workpiece flipping mechanism, workpiece feeding mechanism, workpiece conveying mechanism, workpiece cutting mechanism, and workpiece discharge mechanism are arranged sequentially from left to right on the rear side of the conveyor belt.

[0007] Preferably, the workpiece flipping mechanism includes a flipping support base, which is fixedly connected to the upper end of the frame. A flipping Y-axis moving component is provided at the top of the flipping support base. A flipping X-axis moving component is provided at the output end of the flipping Y-axis moving component. A flipping Z-axis moving component is provided at the output end of the flipping X-axis moving component. A flipping cylinder is fixedly installed at the output end of the flipping Z-axis moving component. A flipping overload protection component is provided on the upper side of the flipping cylinder. The flipping overload protection component is electrically connected to the flipping cylinder. A flipping clamping component is fixedly installed at the output end of the flipping cylinder.

[0008] Preferably, the workpiece feeding mechanism includes a feeding support base, which is fixedly connected to the upper end of the frame. A feeding Z-axis moving component is fixedly installed on the upper right side of the feeding support base. A feeding X-axis moving component is fixedly installed at the output end of the feeding Z-axis moving component. A feeding clamping component is fixedly installed at the output end of the feeding X-axis moving component. A feeding overload protection component is provided on the upper side of the feeding clamping component. The feeding overload protection component is electrically connected to the feeding clamping component.

[0009] Preferably, the workpiece conveying mechanism includes a conveying support base, which is fixedly connected to the upper end of the frame. A conveying X-axis moving component is fixedly installed at the top of the conveying support base. A product fixture is fixedly installed at the output end of the conveying X-axis moving component. Sensor 1 and Sensor 2 are provided on the upper side of the moving path of the conveying X-axis moving component.

[0010] Preferably, the workpiece cutting mechanism includes a cutting support base, which is fixedly connected to the upper end of the frame. A cutting up-and-down driving assembly is fixedly installed on the top of the cutting support base. The output end of the cutting up-and-down driving assembly passes through the top of the cutting support base and is fixedly installed with a cutting blade assembly. A dust removal assembly is provided on the rear side of the cutting blade assembly, and guide assemblies are slidably installed on both sides of the cutting blade assembly.

[0011] Preferably, the workpiece discharge mechanism includes a discharge support base, which is fixedly connected to the upper end of the frame. A discharge Z-axis moving component is fixedly installed on the top of the discharge support base. A discharge X-axis moving component is fixedly installed at the output end of the discharge Z-axis moving component. A discharge clamping component is provided at the output end of the discharge X-axis moving component. A discharge overload protection component is provided on the upper side of the discharge clamping component. The discharge overload protection component is electrically connected to the discharge clamping component.

[0012] Compared with the prior art, this utility model proposes a fully automatic cutting machine, which has the following beneficial effects:

[0013] 1. This utility model features a conveyor belt for repeatedly transporting workpieces requiring multiple cuts, facilitating multiple cuts by the workpiece cutting mechanism. A workpiece flipping mechanism adjusts the workpiece, which is then transported to the cutting mechanism via a workpiece loading and conveying mechanism. After cutting, the workpiece is clamped and conveyed onto the conveyor belt by a workpiece discharge mechanism. This device significantly improves cutting speed and output through automated operation and high-speed cutting technology. Unlike traditional cutting machines that typically require manual adjustment of cutting parameters, this device is fully automated, automatically adjusting based on real-time monitored data. This reduces operation time, improves production accuracy, minimizes manual intervention, increases equipment automation, enhances production efficiency, and lowers labor costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the workpiece flipping mechanism in this utility model;

[0016] Figure 3 This is a schematic diagram of the workpiece feeding mechanism in this utility model;

[0017] Figure 4 This is a schematic diagram of the workpiece conveying mechanism in this utility model;

[0018] Figure 5 This is a schematic diagram of the workpiece cutting mechanism in this utility model;

[0019] Figure 6 This is a schematic diagram of the workpiece discharge mechanism in this utility model.

[0020] The numbers on the map are:

[0021] 1. Frame; 2. Conveyor belt; 3. Workpiece flipping mechanism; 4. Workpiece loading mechanism; 5. Workpiece conveying mechanism; 6. Workpiece cutting mechanism; 7. Workpiece discharge mechanism;

[0022] 31. Flip support base; 32. Flip Y-axis moving assembly; 33. Flip X-axis moving assembly; 34. Flip Z-axis moving assembly; 35. Flip overload protection component; 36. Flip cylinder; 37. Flip clamping assembly;

[0023] 41. Feeding support base; 42. Feeding Z-axis moving assembly; 43. Feeding X-axis moving assembly; 44. Feeding overload protection component; 45. Feeding clamping assembly;

[0024] 51. Transport support base; 52. Transport X-axis moving assembly; 53. Sensor 1; 54. Sensor 2; 55. Product fixture;

[0025] 61. Cutting support base; 62. Cutting upper and lower drive assembly; 63. Dust removal assembly; 64. Guide assembly; 65. Cutting blade assembly;

[0026] 71. Discard the support base; 72. Discard the Z-axis moving assembly; 73. Discard the X-axis moving assembly; 74. Discard the overload protection component; 75. Discard the clamping assembly. Detailed Implementation

[0027] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0028] Reference Figure 1 As shown, a fully automatic cutting machine includes a frame 1, a conveyor belt 2, a workpiece flipping mechanism 3, a workpiece feeding mechanism 4, a workpiece conveying mechanism 5, a workpiece cutting mechanism 6, and a workpiece discharge mechanism 7. The frame 1 is horizontally arranged. The conveyor belt 2, workpiece flipping mechanism 3, workpiece feeding mechanism 4, workpiece conveying mechanism 5, workpiece cutting mechanism 6, and workpiece discharge mechanism 7 are all located at the upper end of the frame 1. The conveyor belt 2 is located at the front of the upper end of the frame 1. Several sets of fixture placement seats are installed on the surface of the conveyor belt 2. The workpiece flipping mechanism 3, the workpiece feeding mechanism 4, the workpiece conveying mechanism 5, the workpiece cutting mechanism 6, and the workpiece discharge mechanism 7 are arranged sequentially from left to right at the rear side of the conveyor belt 2. The device comprises a workpiece conveying mechanism (4), a workpiece cutting mechanism (5), a workpiece discharge mechanism (6), and a workpiece discharge mechanism (7). It features a conveyor belt (2) for repeatedly transporting workpieces requiring multiple cuts, facilitating multiple cuts by the workpiece cutting mechanism (6). A workpiece tilting mechanism (3) adjusts the workpiece, which is then transported to the cutting mechanism via a combination of the workpiece loading mechanism (4) and the workpiece conveying mechanism (5). After cutting, the workpiece is clamped and transported back onto the conveyor belt (2) by the workpiece discharge mechanism (7). This device significantly improves cutting speed and output through automated operation and high-speed cutting technology. Unlike traditional cutting machines that typically require manual adjustment of cutting parameters, this device is fully automated, automatically adjusting based on real-time monitored data. This reduces operation time, improves production accuracy, minimizes manual intervention, increases automation, and enhances production efficiency. Simultaneously, it lowers labor costs, reduces energy waste, and improves energy utilization efficiency, thereby saving energy costs.

[0029] Specifically, in this embodiment, the workpiece flipping mechanism 3 includes a flipping support base 31, which is fixedly connected to the upper end of the frame 1. A flipping Y-axis moving component 32 is provided at the top of the flipping support base 31. A flipping X-axis moving component 33 is provided at the output end of the flipping Y-axis moving component 32. A flipping Z-axis moving component 34 is provided at the output end of the flipping X-axis moving component 33. A flipping cylinder 36 is fixedly installed at the output end of the flipping Z-axis moving component 34. A flipping overload protection component 35 is provided on the upper side of the flipping cylinder 36. The flipping overload protection component 35 is electrically connected to the flipping cylinder 36. A flipping clamping component 37 is fixedly installed at the output end of the flipping cylinder 36. The workpiece flipping mechanism 3 works together with the flipping Y-axis moving component 32, the flipping X-axis moving component 33, and the flipping Z-axis moving component 34 to control the movement of the flipping cylinder 36 and the flipping clamping component 37. The flipping clamping component 37 clamps the workpiece on the conveyor circulation belt 2, and the flipping cylinder 36 flips it to adjust the workpiece. After adjustment, the workpiece is put back on the conveyor circulation belt 2.

[0030] Specifically, in this embodiment, the workpiece loading mechanism 4 includes a loading support base 41, which is fixedly connected to the upper end of the frame 1. A loading Z-axis moving component 42 is fixedly installed on the upper right side of the loading support base 41. A loading X-axis moving component 43 is fixedly installed at the output end of the loading Z-axis moving component 42. A loading clamping component 45 is fixedly installed at the output end of the loading X-axis moving component 43. An overload protection component 44 is provided on the upper side of the loading clamping component 45, and the overload protection component 44 is electrically connected to the loading clamping component 45. The adjusted workpiece moves to the loading area of ​​the workpiece loading mechanism 4 via the conveyor belt 2. The workpiece loading mechanism 4, through the cooperation of the loading Z-axis moving component 42 and the loading X-axis moving component 43, drives the loading clamping component 45 to clamp the workpiece and transport it to the product fixture 55 of the workpiece conveying mechanism 5.

[0031] Specifically, in this embodiment, the workpiece conveying mechanism 5 includes a conveying support base 51, which is fixedly connected to the upper end of the frame 1. A conveying X-axis moving assembly 52 is fixedly installed on the top of the conveying support base 51, and a product fixture 55 is fixedly installed on the output end of the conveying X-axis moving assembly 52. ​​A sensor 1 53 and a sensor 2 54 are arranged on the upper side of the moving path of the conveying X-axis moving assembly 52. ​​The workpiece conveying mechanism 5 drives the product fixture 55 to move through the conveying X-axis moving assembly 52, transporting it to the cutting position of the workpiece cutting mechanism 6. During the movement, the sensor 1 53 and the sensor 2 54 determine whether the product fixture 55 has moved to the designated position.

[0032] Specifically, in this embodiment, the workpiece cutting mechanism 6 includes a cutting support base 61, which is fixedly connected to the upper end of the frame 1. A cutting up-and-down drive assembly 62 is fixedly installed on the top of the cutting support base 61. The output end of the cutting up-and-down drive assembly 62 passes through the top of the cutting support base 61 and is fixedly installed with a cutting blade assembly 65. A dust removal assembly 63 is provided on the rear side of the cutting blade assembly 65, and guide assemblies 64 are slidably installed on both sides of the cutting blade assembly 65. The cutting blade assembly 65 is equipped with advanced pressure sensing technology, which allows it to monitor pressure changes in real time during the cutting process and provide feedback to the control system for adjustment, ensuring the accuracy and stability of each cut. Compared with traditional cutting machines, this device can control cutting parameters more accurately and improve cutting precision.

[0033] Specifically, in this embodiment, the workpiece discharge mechanism 7 includes a discharge support 71, which is fixedly connected to the upper end of the frame 1. A discharge Z-axis moving assembly 72 is fixedly installed on the top of the discharge support 71. A discharge X-axis moving assembly 73 is fixedly installed at the output end of the discharge Z-axis moving assembly 72. A discharge clamping assembly 75 is provided at the output end of the discharge X-axis moving assembly 73. An overload protection component 74 is provided on the upper side of the discharge clamping assembly 75, and the overload protection component 74 is electrically connected to the discharge clamping assembly 75. After cutting, the workpiece is repositioned onto the conveyor belt 2 via the workpiece discharge mechanism 7.

[0034] The working principle of this utility model is as follows: The workpiece moves along the conveyor belt 2 to the workpiece flipping mechanism 3. The workpiece flipping mechanism 3, through the cooperation of the flipping Y-axis moving component 32, the flipping X-axis moving component 33, and the flipping Z-axis moving component 34, controls the movement of the flipping cylinder 36 and the flipping clamping component 37. The flipping clamping component 37 clamps the workpiece on the conveyor belt 2, and the flipping cylinder 36 flips it to adjust the workpiece. After adjustment, the workpiece is returned to the conveyor belt 2. The adjusted workpiece moves along the conveyor belt 2 to the loading area of ​​the workpiece loading mechanism 4. The workpiece loading mechanism 4, through the loading Z-axis moving component 42 and the loading X-axis moving component 43, controls the movement of the flipping cylinder 36 and the flipping clamping component 37. The components work together to drive the feeding and clamping assembly 45 to clamp the workpiece and transport it to the product fixture 55 of the workpiece conveying mechanism 5. Subsequently, the workpiece conveying mechanism 5 drives the product fixture 55 to move via the conveying X-axis moving assembly 52, transporting it to the cutting position of the workpiece cutting mechanism 6. During the movement, sensors 1 53 and 2 54 determine whether the product fixture 55 has moved to the designated position. When the workpiece cutting mechanism 6 begins cutting, its cutting blade assembly 65 is equipped with advanced pressure sensing technology, enabling it to monitor pressure changes in real time during the cutting process and provide feedback to the control system for adjustment, ensuring the accuracy and stability of each cut. Compared to traditional cutting machines, this device can more accurately control cutting parameters, improving cutting precision. After cutting, the workpiece is returned to the conveyor belt 2 via the workpiece discharge mechanism 7.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic cutting machine, characterized in that, The system includes a frame (1), a conveyor belt (2), a workpiece flipping mechanism (3), a workpiece loading mechanism (4), a workpiece conveying mechanism (5), a workpiece cutting mechanism (6), and a workpiece discharge mechanism (7). The frame (1) is horizontally arranged. The conveyor belt (2), workpiece flipping mechanism (3), workpiece loading mechanism (4), workpiece conveying mechanism (5), workpiece cutting mechanism (6), and workpiece discharge mechanism (7) are all located at the upper end of the frame (1). The conveyor belt (2) is located at the front of the upper end of the frame (1). Several sets of fixture placement seats are installed on the surface of the conveyor belt (2). The workpiece flipping mechanism (3), workpiece loading mechanism (4), workpiece conveying mechanism (5), workpiece cutting mechanism (6), and workpiece discharge mechanism (7) are arranged sequentially from left to right on the rear side of the conveyor belt (2).

2. The fully automatic cutting machine according to claim 1, characterized in that: The workpiece flipping mechanism (3) includes a flipping support base (31), which is fixedly connected to the upper end of the frame (1). A flipping Y-axis moving component (32) is provided at the top of the flipping support base (31). A flipping X-axis moving component (33) is provided at the output end of the flipping Y-axis moving component (32). A flipping Z-axis moving component (34) is provided at the output end of the flipping X-axis moving component (33). A flipping cylinder (36) is fixedly installed at the output end of the flipping Z-axis moving component (34). A flipping overload protection component (35) is provided on the upper side of the flipping cylinder (36). The flipping overload protection component (35) is electrically connected to the flipping cylinder (36). A flipping clamping component (37) is fixedly installed at the output end of the flipping cylinder (36).

3. The fully automatic cutting machine according to claim 1, characterized in that: The workpiece loading mechanism (4) includes a loading support base (41), which is fixedly connected to the upper end of the frame (1). A loading Z-axis moving assembly (42) is fixedly installed on the upper right side of the loading support base (41). A loading X-axis moving assembly (43) is fixedly installed on the output end of the loading Z-axis moving assembly (42). A loading clamping assembly (45) is fixedly installed on the output end of the loading X-axis moving assembly (43). A loading overload protection component (44) is provided on the upper side of the loading clamping assembly (45). The loading overload protection component (44) is electrically connected to the loading clamping assembly (45).

4. The fully automatic cutting machine according to claim 1, characterized in that: The workpiece conveying mechanism (5) includes a conveying support base (51), which is fixedly connected to the upper end of the frame (1). A conveying X-axis moving component (52) is fixedly installed on the top of the conveying support base (51). A product fixture (55) is fixedly installed on the output end of the conveying X-axis moving component (52). Sensor 1 (53) and sensor 2 (54) are provided on the upper side of the moving path of the conveying X-axis moving component (52).

5. The fully automatic cutting machine according to claim 1, characterized in that: The workpiece cutting mechanism (6) includes a cutting support base (61), which is fixedly connected to the upper end of the frame (1). A cutting up and down driving assembly (62) is fixedly installed on the top of the cutting support base (61). The output end of the cutting up and down driving assembly (62) passes through the top of the cutting support base (61) and is fixedly installed with a cutter assembly (65). A dust removal assembly (63) is provided on the rear side of the cutter assembly (65), and guide assemblies (64) are slidably installed on both sides of the cutter assembly (65).

6. The fully automatic cutting machine according to claim 1, characterized in that: The workpiece discharge mechanism (7) includes a discharge support base (71), which is fixedly connected to the upper end of the frame (1). A discharge Z-axis moving assembly (72) is fixedly installed on the top end of the discharge support base (71). A discharge X-axis moving assembly (73) is fixedly installed on the output end of the discharge Z-axis moving assembly (72). A discharge clamping assembly (75) is provided on the output end of the discharge X-axis moving assembly (73). A discharge overload protection component (74) is provided on the upper side of the discharge clamping assembly (75). The discharge overload protection component (74) is electrically connected to the discharge clamping assembly (75).

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