Tool electrode structure for processing glass micropores
By introducing a heat-conducting layer and a coolant system into the tool electrode structure, the problem of insufficient heat dissipation in traditional equipment is solved, achieving efficient heat dissipation of the tool electrode and stable glass processing, thereby improving processing accuracy and equipment lifespan.
Patent Information
- Application Number
- CN202422995553.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Traditional processing equipment lacks an effective heat dissipation mechanism, which leads to overheating and damage to the tool electrodes, shortens their service life, reduces processing accuracy, and affects processing stability, especially in electrochemical discharge processing of glass.
A tool electrode structure was designed, which includes a heat-conducting pipe in the cavity between a heat-conducting layer, an insulating layer, and a shell. Combined with a coolant inlet, it achieves efficient heat dissipation and stabilizes the glass position by means of a suction cup and a telescopic rod to prevent shaking.
It effectively prevents tool electrodes from overheating, extends their service life, improves processing stability and accuracy, reduces the risk of equipment damage, and ensures the safety and reliability of the processing process.
Smart Images
Figure CN223932756U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass processing technology, specifically to a tool electrode structure for processing glass micropores. Background Technology
[0002] In modern manufacturing, electrochemical discharge machining technology has become an important processing method, widely used in many precision manufacturing fields. With the continuous development of processing technology and the increasing requirements for processing accuracy, the tool electrode generates a lot of heat during the processing due to continuous discharge. Traditional processing equipment often lacks an effective heat dissipation mechanism, which makes the tool electrode prone to damage due to overheating. Overheating not only shortens the service life of the tool electrode and increases production costs, but also reduces processing accuracy and may even cause processing interruption. At the same time, when electrochemically discharging brittle materials such as glass, there are extremely high requirements for processing stability.
[0003] Therefore, we propose a tool electrode structure for processing glass micropores. Utility Model Content
[0004] The purpose of this invention is to provide a tool electrode structure for processing glass micropores.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a tool electrode structure for processing glass micropores, comprising a base and a main body, a liquid pool installed on the upper front side of the base, a support frame installed at the upper middle position of the base, a fixed seat installed on the upper rear side of the base, a heat-conducting layer, an insulating layer and a shell installed on the outer side of the main body, a connector provided at the middle position of the outer side of the shell, a sliding block installed on the inner side of the support frame, a mounting frame installed on one side of the sliding block, a worktable provided on one side of the mounting frame, and a telescopic rod, a spring and a suction cup provided above the worktable.
[0006] As a further embodiment of this utility model: the main body is connected to the heat-conducting layer, the heat-conducting layer is provided with an insulating layer on the outside, a cavity is provided between the insulating layer and the outer shell, a heat-conducting pipe is provided inside the cavity, an injection port is provided on the top of the outer shell, and a sealing cap is provided on the top of the injection port.
[0007] As a further embodiment of this utility model: the support frame has sliding grooves on both sides inside, and limit blocks are installed on both the upper and lower sides of the sliding grooves. The sliding blocks are installed inside the sliding grooves through protrusions on both sides. A traction rope is provided above the sliding blocks. Telescopic rods are provided around the worktable. A suction cup is provided above the telescopic rods. Springs are provided around the telescopic rods.
[0008] As a further embodiment of this utility model: a motor is provided above the fixed base, and a winding reel is installed on the front side of the motor.
[0009] As a further embodiment of this utility model: a fixed frame is provided above the support frame, and a pulley is installed in the middle of the fixed frame through a rotating shaft. The traction rope above the sliding block is connected to the winding reel on the front side of the motor through the pulley.
[0010] As a further embodiment of this utility model: a hydraulic rod is provided on the front side of the support frame, a connecting frame is provided on one side of the hydraulic rod, and the bottom of the connecting frame is connected to a connector on the outside of the housing by screws.
[0011] As a further embodiment of this utility model: a liquid outlet is provided on the outside of the liquid pool, a sealing cap is provided on the front side of the liquid outlet, and a lead wire is provided on the top of the main body.
[0012] Compared with the prior art, the beneficial effects of this utility model by adopting the above technical solution are as follows:
[0013] 1. This utility model has a heat-conducting layer installed on the outside of the main body, which can quickly absorb the heat generated during processing, prevent the tool electrode from overheating and being damaged, and ensure stable and continuous processing. At the same time, coolant can be poured into the cavity between the insulating layer and the outer shell to enhance heat dissipation. When heat is generated during high-load processing, heat can be dissipated in time, which greatly improves the heat resistance of the tool electrode, extends its service life, and effectively reduces the risk of processing accuracy decline or interruption due to overheating.
[0014] 2. This utility model, by installing a suction cup above the worktable and equipping the bottom of the suction cup with a telescopic rod and spring, compared with existing equipment on the market, can prevent the glass from shaking in the horizontal direction when performing electrochemical discharge processing, which requires extremely high stability. At the same time, the telescopic rod and spring at the bottom can adaptively adjust the height and buffer vibration, which greatly improves the safety and reliability of the processing and avoids equipment damage or material waste caused by accidents.
[0015] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description
[0016] Figure 1 This is an overall schematic diagram of an embodiment of the present utility model;
[0017] Figure 2 As an embodiment of this utility model Figure 1 Schematic diagram A;
[0018] Figure 3 As an embodiment of this utility model Figure 1Schematic diagram B;
[0019] Figure 4 This is a schematic diagram of the winding reel in an embodiment of the present utility model;
[0020] Figure 5 As an embodiment of this utility model Figure 4 A schematic diagram of C;
[0021] Figure 6 This is a cross-sectional view of an embodiment of the present invention.
[0022] In the diagram: 1. Base; 2. Liquid pool; 3. Support frame; 3001. Sliding groove; 3002. Limiting block; 31. Sliding block; 3101. Mounting frame; 32. Workbench; 3201. Telescopic rod; 3202. Spring; 3203. Suction cup; 4. Fixed base; 41. Winding reel; 5. Main body; 51. Heat-conducting layer; 52. Insulating layer; 53. Outer shell; 5301. Connector; 5301. Connector; 6. Traction rope; 61. Pulley; 7. Connecting frame; 8. Liquid outlet; 81. Lead wire. Detailed Implementation
[0023] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that the description of these embodiments is for the purpose of helping to understand this utility model, but does not constitute a limitation on this utility model.
[0024] Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0025] Please see the appendix Figure 1 - Appendix Figure 6 This utility model discloses a tool electrode structure for processing glass micropores, including a base 1 and a main body 5. A liquid pool 2 is located on the front side above the base 1. The liquid pool 2 is used to contain the liquid medium required in the process of processing glass micropores. Its material has good corrosion resistance and stability to ensure that it will not be damaged by liquid erosion during long-term use. A support frame 3 is firmly installed in the middle of the upper part of the base 1. A fixed seat 4 is installed on the rear side of the upper part of the base 1. A heat-conducting layer 51, an insulating layer 52, and a shell 53 are sequentially and tightly installed on the outer side of the main body 5. The insulating layer 52 forms a relatively closed space under the shell 53. A connector 5301 is provided in the middle of the outer side of the shell 53. A sliding block 31 is installed on the inner side of the support frame 3. A mounting frame 3101 is installed on one side of the sliding block 31. A worktable 32 is provided on one side of the mounting frame 3101. A telescopic rod 3201, a spring 3202, and a suction cup 3203 are provided on the upper part of the worktable 32. The spring 3202 is sleeved on the outside of the telescopic rod 3201.
[0026] In the first embodiment, the main body 5 is connected to the heat-conducting layer 51. The heat-conducting layer 51 is provided with an insulating layer 52 on the outside. A cavity is provided between the insulating layer 52 and the outer shell 53. A heat-conducting pipe is provided inside the cavity. An injection port is provided on the top of the outer shell 53. A sealing cap is provided above the injection port. Sliding grooves 3001 are provided on both sides of the inside of the support frame 3. Limiting blocks 3002 are installed on both the upper and lower sides of the sliding grooves 3001. The sliding block 31 is installed inside the sliding grooves 3001 through the protrusions on both sides. A traction rope 6 is provided above the sliding block 31. Telescopic rods 3201 are provided around the worktable 32. A suction cup 3203 is provided above the telescopic rods 3201. Springs 3202 are provided around the telescopic rods 3201.
[0027] Specifically, a heat-conducting layer 51 is provided on the outer side of the main body 5 to ensure that heat can be efficiently conducted from the main body 5 to the heat-conducting layer 51. An insulating layer 52 is tightly wrapped around the heat-conducting layer 51. A cavity with a specific structure is carefully constructed between the insulating layer 52 and the outer shell 53. Heat-conducting pipes are cleverly arranged inside the cavity. A filling port is precisely set on the top of the outer shell 53. The filling port is equipped with a sealing cap to ensure that coolant leakage is effectively prevented when filling coolant, ensuring the stable operation of the heat conduction system. Sliding grooves 3001 are symmetrically provided on both sides inside the support frame 3. The sliding grooves 3001 effectively reduce the friction of the sliding block 31 during the sliding process. Limiting blocks 300 are firmly installed on both the upper and lower sides of the sliding grooves 3001. 2. It can precisely limit the sliding range of the sliding block 31 to prevent it from going too high or too low during movement, which could damage the equipment. The sliding block 31 achieves precise sliding cooperation with the sliding groove 3001 through the protrusions on both sides. A traction rope 6 is firmly connected to the top of the sliding block 31. Telescopic rods 3201 are evenly distributed around the worktable 32. A suction cup 3203 is firmly installed on the top of the telescopic rod 3201. The suction cup 3203 can use the friction and adsorption force with the glass surface to ensure that the glass will not be displaced horizontally during processing. Springs 3202 are evenly surrounded around the telescopic rod 3201, which can effectively buffer various vibrations and impacts during glass placement and processing, thereby protecting the glass.
[0028] In embodiment 2, a motor is provided above the fixed base 4, and a winding reel 41 is installed on the front side of the motor. A fixed frame is provided above the support frame 3, and a pulley 61 is installed in the middle of the fixed frame through a rotating shaft. The traction rope 6 above the sliding block 31 is connected to the winding reel 41 on the front side of the motor through the pulley 61. A hydraulic rod is provided on the front side of the support frame 3, and a connecting frame 7 is provided on one side of the hydraulic rod. The bottom of the connecting frame 7 is connected to the connector 5301 on the outside of the outer shell 53 through screws. A drain port 8 is provided on the outside of the liquid pool 2, and a sealing cover is provided on the front side of the drain port 8. A lead wire 81 is provided above the main body 5.
[0029] Specifically, a motor is stably mounted above the fixed base 4. A winding reel 41 is installed in front of the motor. Driven by the motor, the winding reel 41 can smoothly and accurately wind and unwind the traction rope 6, thereby achieving precise control of the position of the sliding block 31 and providing a reliable guarantee for the positioning of the tool electrode throughout the machining process. A fixed frame is installed above the support frame 3. A pulley 61 is installed in the middle of the fixed frame through a high-precision rotating shaft. The traction rope 6 above the sliding block 31 is tightly connected to the winding reel 41 in front of the motor through the pulley 61. A hydraulic rod is provided on the front side of the 3, and a connecting frame 7 is firmly connected to one side of the hydraulic rod. The bottom of the connecting frame 7 is connected to the connector 5301 on the outside of the housing 53 by screws. A drain port 8 is designed on the outside of the liquid pool 2. The drain port 8 is located at the bottom or a low side of the liquid pool 2, so that the liquid can be completely drained when the liquid needs to be replaced or the liquid pool 2 needs to be cleaned. A sealing cap is provided on the front side of the drain port 8. A lead wire 81 is reasonably arranged on the top of the main body 5. One end of the lead wire 81 is precisely connected to the conductive component inside the main body 5.
[0030] Working principle:
[0031] First, the glass to be processed is placed on the worktable 32. At this time, the telescopic rods 3201 and suction cups 3203 around the worktable 32 come into play. The suction cups 3203 rely on the friction and adsorption force with the glass surface to firmly fix the glass on the worktable and prevent it from shifting in the horizontal direction. At the same time, the springs 3202 around the telescopic rods 3201 can buffer the impact force generated during the placement of the glass and the vibration that may occur during processing, thereby protecting the glass from damage. Next, the motor above the fixing base 4 starts, and the motor drives the front winding reel 41 to rotate. The winding reel 41 controls the winding and releasing of the traction rope 6 to precisely control the position of the sliding block 31 in the sliding groove 3001 inside the support frame 3. The sliding block 31 moves the worktable 32 and the glass on it through the mounting bracket 3101. Once the sliding block 31 reaches the appropriate processing position, the limiting blocks 3002 on both the upper and lower sides of the sliding groove 3001 ensure that the sliding block 31 moves within a safe range. Then, the hydraulic rod on the front side of the support frame 3 is connected to the connector 5301 on the outside of the outer shell 53 through the connecting frame 7. The extension and retraction of the hydraulic rod can drive the main body 5 to move precisely up and down, bringing the main body 5 closer to the glass to be processed. During the processing, the main body 5 will generate a lot of heat due to continuous discharge. At this time, the heat-conducting layer 51 on the outside of the main body 5 quickly absorbs the heat and conducts it out through the heat-conducting pipe in the cavity between the insulating layer 52 and the outer shell 53. Coolant can also be injected into the cavity through the filling port on the top of the outer shell 53 to enhance the heat dissipation effect, ensuring that the main body 5 will not be damaged due to overheating and ensuring the stable and continuous processing. At this point, the entire workflow is completed.
[0032] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0033] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0034] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.
[0035] For those skilled in the art, various changes, modifications, substitutions, and alterations to these embodiments without departing from the principles and spirit of this utility model will still fall within the protection scope of this utility model.
Claims
1. A tool electrode structure for processing glass micropores, comprising a base (1) and a body (5), wherein a liquid pool (2) is mounted on the upper front side of the base (1), a support frame (3) is mounted at the upper middle position of the base (1), and a fixing seat (4) is mounted on the upper rear side of the base (1), characterized in that: The outer side of the main body (5) is equipped with a heat-conducting layer (51), an insulating layer (52) and a shell (53). A connector (5301) is provided in the middle of the outer side of the shell (53). A sliding block (31) is installed on the inner side of the support frame (3). A mounting bracket (3101) is installed on one side of the sliding block (31). A workbench (32) is provided on one side of the mounting bracket (3101). A telescopic rod (3201), a spring (3202) and a suction cup (3203) are provided above the workbench (32).
2. The tool electrode structure for processing glass micropores according to claim 1, characterized in that: The main body (5) is connected to the heat-conducting layer (51). An insulating layer (52) is provided on the outside of the heat-conducting layer (51). A cavity is provided between the insulating layer (52) and the outer shell (53). A heat-conducting pipe is provided inside the cavity. An injection port is provided on the top of the outer shell (53). A sealing cap is provided on the top of the injection port.
3. The tool electrode structure for processing glass micropores according to claim 1, characterized in that: The support frame (3) has sliding grooves (3001) on both sides inside. Limiting blocks (3002) are installed on both the upper and lower sides of the sliding grooves (3001). The sliding block (31) is installed inside the sliding grooves (3001) through the protrusions on both sides. A traction rope (6) is provided above the sliding block (31). Telescopic rods (3201) are provided around the worktable (32). A suction cup (3203) is provided above the telescopic rods (3201). Springs (3202) are provided around the telescopic rods (3201).
4. The tool electrode structure for processing glass micropores according to claim 1, characterized in that: A motor is provided above the fixed base (4), and a winding reel (41) is installed on the front side of the motor.
5. The tool electrode structure for processing glass micropores according to claim 1, characterized in that: A fixed frame is provided above the support frame (3), and a pulley (61) is installed in the middle of the fixed frame through a rotating shaft. The traction rope (6) above the sliding block (31) is connected to the winding reel (41) on the front side of the motor through the pulley (61).
6. The tool electrode structure for processing glass micropores according to claim 1, characterized in that: The support frame (3) is provided with a hydraulic rod on the front side, and a connecting frame (7) is provided on one side of the hydraulic rod. The bottom of the connecting frame (7) is connected to the connector (5301) outside the housing (53) by screws.
7. The tool electrode structure for processing glass micropores according to claim 1, characterized in that: The liquid pool (2) is provided with a drain port (8) on the outside, and a sealing cap is provided on the front side of the drain port (8). A lead wire (81) is provided on the top of the main body (5).