Steel plate cutting scrap collecting device for bridge machining

By designing a steel plate cutting debris collection device for bridge processing, and utilizing components such as a dust collection box, spiral extrusion roller, and cutting blade, the problem of incomplete debris collection was solved, achieving efficient cleaning and convenient storage.

CN223935565UActive Publication Date: 2026-02-24YICHUN JINFENG HEAVY IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520471711.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-24
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

Existing equipment is unable to effectively collect and process the debris after steel plate cutting during bridge construction, resulting in debris being left on the bridge and hindering the construction process.

Method used

Design a steel plate cutting debris collection device for bridge processing, including a mobile vehicle, a cleaning unit, a material conveying unit and an extrusion unit. Utilize components such as a dust collection box, a spiral extrusion roller and a cutting blade to achieve debris cleaning, extrusion molding and cutting.

Benefits of technology

It achieves efficient cleaning, extrusion molding, and cutting of steel plate cutting debris, reducing the cleaning area, improving the storage and portability of debris, and reducing resource consumption and processing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel plate cutting chipping collecting device for bridge processing, which relates to the technical field of steel plate cutting chipping collection and comprises a moving trolley, a cleaning unit is arranged on one side of the moving trolley, a material conveying unit is arranged on the top surface of the cleaning unit, an extrusion unit is arranged on one side of the material conveying unit, and the extrusion unit is arranged on the other side of the moving trolley. A cutting unit is arranged on one side of the extrusion unit, the extrusion unit comprises a first power wheel, the first power wheel is arranged on one side of the conveying unit, a belt is in transmission connection with the interior of the first power wheel, a second power wheel is in transmission connection with the interior of the belt, and a spiral extrusion roller is fixedly connected to one side of the second power wheel. Through the arrangement of the first power wheel, the belt, the second power wheel and the spiral extrusion roller, reasonable use of power of the second motor is facilitated, resource consumption is further reduced, the machining cost is reduced, meanwhile, the effect of extrusion forming of steel plate cutting chippings is facilitated, and the portability of follow-up storage is improved.
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Description

Technical Field

[0001] This utility model relates to the field of steel plate cutting debris collection technology, specifically to a steel plate cutting debris collection device for bridge processing. Background Technology

[0002] During bridge construction, a large amount of steel plate material is needed to reinforce the bridge. The steel plate material needs to be cut according to the size of the bridge. However, after the steel plate is cut, a lot of debris will fly and fall to the ground. Existing equipment cannot effectively collect the debris generated after cutting the steel plate. The remaining debris left on the bridge is not only difficult to clean, but also hinders workers from walking on the bridge and subsequent bridge construction.

[0003] The current publication number CN214722723U discloses a steel plate cutting debris collection device for bridge processing, belonging to the field of bridge construction technology. This device includes a housing, with a magnetic plate embedded in the bottom surface of the housing. A scraper is located below the magnetic plate, and limiting plates are provided on both the front and rear sides of the scraper. A sliding block is slidably connected to the limiting plate, and a reciprocating screw is located on the outer side of the sliding block. A collection groove is located on the lower left side of the housing, with a baffle slidably connected in the middle of the collection groove. A cleaning roller is rotatably connected to the right end of the collection groove. This invention collects debris from the ground using the magnetic plate. A first motor drives a slider C on the reciprocating screw to move, which in turn drives a slider B slidably connected to the sliding block, causing the scraper to reciprocate left and right below the magnetic plate. When the scraper moves to the left, it scrapes the debris collected on the magnetic plate onto the collection groove, effectively collecting and cleaning debris from the ground with high cleaning efficiency.

[0004] To address the issue of debris collection, existing technologies involve collecting and cleaning debris from the ground. However, there are still instances where the collected debris cannot be compressed and collected, leading to difficulties in subsequent storage. Utility Model Content

[0005] The purpose of this invention is to provide a steel plate cutting debris collection device for bridge processing, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A steel plate cutting debris collection device for bridge processing includes a mobile vehicle, a cleaning unit on one side of the mobile vehicle, a conveying unit on the top surface of the cleaning unit, a pressing unit on one side of the conveying unit, and a cutting unit on one side of the pressing unit.

[0008] The extrusion unit includes a first power wheel, which is located on one side of the material conveying unit. The first power wheel is internally connected to a belt, and the belt is internally connected to a second power wheel. A spiral extrusion roller is fixedly connected to one side of the second power wheel.

[0009] A further improvement of the present invention is that the cleaning unit includes a dust collection box, which is fixedly connected to one side of the mobile vehicle. A sliding block is slidably connected inside the dust collection box. A motor is fixedly connected to one side of the sliding block. A rotating rod is fixedly sleeved at the output end of the motor. A cleaning brush is threadedly connected to the inner side of the rotating rod.

[0010] By adopting the above technical solution, through the arrangement of the dust collection box, sliding block, motor, rotating rod and cleaning brush, it is possible to easily sweep up steel plate cutting debris on the ground and reduce the cleaning area.

[0011] A further improvement of this utility model is that: a gear is fixedly connected to the inner side of the rotating rod, a rack is meshed with one side of the gear, and the two ends of the rack are fixedly connected to the inside of the dust collection box.

[0012] By adopting the above technical solution, the gears and racks facilitate simultaneous movement during the cleaning process.

[0013] A further improvement of the present invention is that the material conveying unit includes a chip conveying pipe, which is sleeved on the top surface of the dust collection box. A dustproof net is installed inside the chip conveying pipe, and a suction fan is installed inside the chip conveying pipe.

[0014] By adopting the above technical solution, the installation of the chip conveying pipe, dustproof net and suction fan facilitates the suction and guidance of steel plate cutting chips.

[0015] A further improvement of the present invention is that: a connecting bin is provided at one end of the chip conveying pipe, a conveyor belt is provided inside the connecting bin, a power rod is connected to the inner side of the conveyor belt, a second motor is fixedly sleeved at one end of the power rod, one side of the second motor is fixedly connected to one side of the chip conveying pipe, and one end of the power rod is fixedly sleeved to one side of the first power wheel.

[0016] By adopting the above technical solution, and through the setting of the connecting bin, conveyor belt, power rod and motor 2, the effect of facilitating the conveying and collection of steel plate cutting debris after suction is achieved.

[0017] A further improvement of the present invention is that the cutting unit includes a material conveying bin, which is fixedly connected to one side of the connecting bin. An electric telescopic rod is installed through the inside of the material conveying bin, and a baffle is fixedly connected to the telescopic end of the electric telescopic rod.

[0018] By adopting the above technical solution, the setting of the material conveying bin, electric telescopic rod and baffle facilitates the extrusion and molding of the debris with the spiral extrusion roller.

[0019] A further improvement of this utility model is that: an electric telescopic rod 2 is installed through the inside of the material conveying bin, and a cutting blade is fixedly connected to the telescopic end of the electric telescopic rod 2.

[0020] By adopting the above technical solution, the electric telescopic rod and the cutting blade are designed to facilitate the cutting and shaping of the extruded steel plate debris, making subsequent storage easier.

[0021] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0022] 1. This utility model provides a steel plate cutting debris collection device for bridge processing. The arrangement of a power wheel one, belt, power wheel two, and spiral extrusion roller facilitates the rational use of the power of motor two, further reducing resource consumption and processing costs. At the same time, it facilitates the extrusion and molding of steel plate cutting debris, improving the portability of subsequent storage. The arrangement of a dust collection box, sliding block, motor one, rotating rod, and cleaning brush facilitates the cleaning of steel plate cutting debris on the ground, reducing the cleaning area.

[0023] 2. This utility model provides a steel plate cutting debris collection device for bridge processing. By setting up a connecting bin, conveyor belt, power rod and motor 2, it achieves the effect of conveniently conveying and collecting steel plate cutting debris after it is sucked in. By setting up a material conveying bin, electric telescopic rod 1 and baffle, it is convenient to cooperate with the spiral extrusion roller to compress and shape the debris. By setting up electric telescopic rod 2 and cutting blade, it is convenient to cut the compressed steel plate cutting debris into shape, which is convenient for subsequent storage. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a cross-sectional structural diagram of the cleaning unit of this utility model;

[0026] Figure 3 This is a cross-sectional structural diagram of the material conveying unit of this utility model;

[0027] Figure 4 This is a cross-sectional structural diagram of the extrusion unit of this utility model;

[0028] Figure 5 This is a schematic diagram of the cutting unit of this utility model.

[0029] In the diagram: 1. Mobile vehicle; 2. Cleaning unit; 21. Dust collection box; 22. Sliding block; 23. Motor 1; 24. Rotating rod; 25. Cleaning brush; 26. Gear; 27. Rack; 3. Material conveying unit; 31. Chip conveying pipe; 32. Dustproof net; 33. Fan; 34. Connecting bin; 35. Conveyor belt; 36. Power rod; 37. Motor 2; 4. Extrusion unit; 41. Power wheel 1; 42. Belt; 43. Power wheel 2; 44. Spiral extrusion roller; 5. Cutting unit; 51. Material conveying bin; 52. Electric telescopic rod 1; 53. Baffle; 54. Electric telescopic rod 2; 55. Cutting blade. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to embodiments:

[0031] Example 1

[0032] like Figure 1-5 As shown, this utility model provides a steel plate cutting debris collection device for bridge processing, including a mobile vehicle 1. A cleaning unit 2 is arranged on one side of the mobile vehicle 1, and a conveying unit 3 is arranged on the top surface of the cleaning unit 2. An extrusion unit 4 is arranged on one side of the conveying unit 3, and a cutting unit 5 is arranged on one side of the extrusion unit 4. The extrusion unit 4 includes a first power wheel 41, which is arranged on one side of the conveying unit 3. A belt 42 is internally connected to the first power wheel 41, and a second power wheel 43 is internally connected to the belt 42. A spiral extrusion roller 44 is fixedly connected to one side of the second power wheel 43. The cutting unit 5 includes a conveying bin 51, which is fixedly connected to one side of the connecting bin 34. A through-type device is arranged inside the conveying bin 51. An electric telescopic rod 52 is provided, with a baffle 53 fixedly connected to its telescopic end. An electric telescopic rod 54 is installed through the inside of the material conveying bin 51, with a cutting blade 55 fixedly connected to its telescopic end. Simultaneously, as the power rod 36 rotates, it drives the belt 42 inside the power wheel 41 to rotate, which in turn drives the spiral extrusion roller 44 at one end of the power wheel 43 to rotate inside the material conveying bin 51. This extrudes and shapes the steel plate cutting debris after it is sucked in. At the same time, the electric telescopic rod 52 is controlled to slide out the baffle 53, and then the electric telescopic rod 54 is controlled to drive the cutting blade 55 to cut the shaped steel plate cutting debris, which is then convenient for workers to collect and stack.

[0033] Example 2

[0034] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the cleaning unit 2 includes a dust collection box 21, which is fixedly connected to one side of the mobile vehicle 1. A sliding block 22 is slidably connected inside the dust collection box 21. A motor 23 is fixedly connected to one side of the sliding block 22. A rotating rod 24 is fixedly sleeved at the output end of the motor 23. A cleaning brush 25 is threadedly connected to the inner side of the rotating rod 24. A gear 26 is fixedly connected to the inner side of the rotating rod 24. A rack 27 is meshed with one side of the gear 26. Both ends of the rack 27 are fixedly connected to the inside of the dust collection box 21. By moving the mobile vehicle 1, the motor 23 is controlled to drive the rotating rod 24 to rotate. At the same time, the cleaning brush 25 cleans the steel plate debris cut from the ground gaps. Simultaneously, the rotating rod 24 drives the gear 26 to rotate, which in turn drives the sliding block 22 to adjust the cleaning position under the limit of the dust collection box 21 via the rack 27.

[0035] Example 3

[0036] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the material conveying unit 3 includes a chip conveying pipe 31, which is sleeved on the top surface of the dust collection box 21. A dustproof net 32 ​​is provided inside the chip conveying pipe 31, and a suction fan 33 is provided inside the chip conveying pipe 31. A connecting bin 34 is provided at one end of the chip conveying pipe 31, and a conveyor belt 35 is provided inside the connecting bin 34. A power rod 36 is drivenly connected to the inner side of the conveyor belt 35. A second motor 37 is fixedly sleeved at one end of the power rod 36. One side of the second motor 37 is fixedly connected to one side of the chip conveying pipe 31, and one end of the power rod 36 is fixedly sleeved to one side of the first power wheel 41. At the same time, the suction fan 33 is controlled to work, and the steel plate cutting debris inside the dust collection box 21 is sucked in through the chip conveying pipe 31. Then, the second motor 37 is controlled to drive the power rod 36 to rotate, and the steel plate cutting debris is conveyed from the connecting bin 34 to the inside of the material conveying bin 51 through the conveyor belt 35.

[0037] The working principle of the steel plate cutting debris collection device for bridge processing will be explained in detail below.

[0038] like Figure 1-5As shown, the mobile vehicle 1 simultaneously controls motor 23 to drive the rotating rod 24 to rotate, while the cleaning brush 25 cleans the steel plate debris from the gaps in the ground. Simultaneously, the rotating rod 24 drives gear 26 to rotate, which in turn drives the sliding block 22 via rack 27 to adjust the cleaning position within the dust collection box 21. Simultaneously, the suction fan 33 operates, sucking in the steel plate debris from inside the dust collection box 21 through the chip conveyor pipe 31. Then, motor 37 drives the power rod 36 to rotate, while the conveyor belt 35... Steel plate cutting debris is conveyed from the connecting bin 34 to the inside of the conveying bin 51. At the same time, as the power rod 36 rotates, it drives the belt 42 inside the power wheel 41 to rotate, and at the same time drives the spiral extrusion roller 44 at one end of the power wheel 43 to rotate inside the conveying bin 51, extruding and shaping the steel plate cutting debris after it is sucked in. Meanwhile, the electric telescopic rod 52 is controlled to drive the baffle 53 to slide out, and then the electric telescopic rod 54 is controlled to drive the cutting blade 55 to cut the shaped steel plate cutting debris into pieces, which is then convenient for workers to collect and stack.

[0039] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A steel plate cutting debris collection device for bridge processing, comprising a mobile vehicle (1), characterized in that: A cleaning unit (2) is provided on one side of the mobile vehicle (1), a material conveying unit (3) is provided on the top surface of the cleaning unit (2), an extrusion unit (4) is provided on one side of the material conveying unit (3), and a cutting unit (5) is provided on one side of the extrusion unit (4). The extrusion unit (4) includes a first power wheel (41), which is located on one side of the material conveying unit (3). The first power wheel (41) is internally connected to a belt (42), and the belt (42) is internally connected to a second power wheel (43). A spiral extrusion roller (44) is fixedly connected to one side of the second power wheel (43).

2. The steel plate cutting debris collection device for bridge processing according to claim 1, characterized in that: The cleaning unit (2) includes a dust collection box (21), which is fixedly connected to one side of the mobile vehicle (1). A sliding block (22) is slidably connected inside the dust collection box (21). A motor (23) is fixedly connected to one side of the sliding block (22). A rotating rod (24) is fixedly sleeved at the output end of the motor (23). A cleaning brush (25) is threadedly connected to the inner side of the rotating rod (24).

3. The steel plate cutting debris collection device for bridge processing according to claim 2, characterized in that: A gear (26) is fixedly connected to the inner side of the rotating rod (24), and a rack (27) is meshed with one side of the gear (26). The two ends of the rack (27) are fixedly connected to the inside of the dust collection box (21).

4. The steel plate cutting debris collection device for bridge processing according to claim 1, characterized in that: The material conveying unit (3) includes a chip conveying pipe (31), which is sleeved on the top surface of the dust collection box (21). A dustproof net (32) is provided inside the chip conveying pipe (31), and a suction fan (33) is provided inside the chip conveying pipe (31).

5. A steel plate cutting debris collection device for bridge processing according to claim 4, characterized in that: One end of the chip conveying pipe (31) is provided with a connecting bin (34), and a conveyor belt (35) is provided inside the connecting bin (34). A power rod (36) is connected to the inner side of the conveyor belt (35). A motor (37) is fixedly sleeved on one end of the power rod (36). One side of the motor (37) is fixedly connected to one side of the chip conveying pipe (31). One end of the power rod (36) is fixedly sleeved on one side of the power wheel (41).

6. The steel plate cutting debris collection device for bridge processing according to claim 1, characterized in that: The cutting unit (5) includes a material conveying bin (51), which is fixedly connected to one side of the connecting bin (34). An electric telescopic rod (52) is installed inside the material conveying bin (51), and a baffle (53) is fixedly connected to the telescopic end of the electric telescopic rod (52).

7. A steel plate cutting debris collection device for bridge processing according to claim 6, characterized in that: An electric telescopic rod two (54) is installed through the inside of the material conveying bin (51), and a cutting blade (55) is fixedly connected to the telescopic end of the electric telescopic rod two (54).