Interchange type bamboo tube transferring and conveying production line
The vertical bamboo tube transfer and conveying production line, which uses crisscrossing conveyor lines and lifting and turning mechanisms, solves the problem of low efficiency in manual handling and achieves efficient, continuous and intelligent bamboo tube transfer.
Patent Information
- Application Number
- CN202520673636.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-10
AI Technical Summary
The current bamboo tube transfer process relies on manual handling, resulting in low work efficiency, high labor intensity, and the inability to achieve automated continuous processing.
The vertical bamboo tube transfer and conveying production line adopts an interlocking first and second conveyor structure, combined with lifting and turning mechanisms and turning transmission mechanisms, to achieve automated and efficient transfer of bamboo tubes, selectively lifting and transferring them according to their specifications and dimensions.
It improves the efficiency and continuity of bamboo tube transfer, reduces the labor intensity of workers, realizes the refinement and intelligence of bamboo tube transfer, and reduces costs.
Smart Images

Figure CN223935620U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bamboo and wood processing machinery technology, and in particular to a vertical bamboo tube transfer and conveying production line. Background Technology
[0002] In the primary processing of moso bamboo, the raw bamboo is first cut into the required lengths. Generally, the raw bamboo is cut into bamboo tubes (i.e., bamboo segments) of the required length using a bamboo sawing machine. This sawing operation is called bamboo segmenting or bamboo length setting. Then, the piles of bamboo tubes are manually sorted (based on specifications such as diameter, wall thickness, and surface defects). Bamboo tubes with the same wall size are sent to the corresponding bamboo splitting machine (also known as a bamboo splitting machine) for splitting to obtain bamboo strips of the set width. This splitting operation is called bamboo splitting.
[0003] Taking the bamboo tube transfer connection between the bamboo sawing machine and the bamboo splitting machine as an example, in the current bamboo tube transfer process, workers use handcarts to move piles of bamboo tubes (i.e., bamboo segments) of the same wall size to the bamboo splitting machine, and then perform the splitting operation. The current bamboo tube transfer connection method is all done by manual handling by workers, which is inefficient, labor-intensive, and lacks continuous operation capacity, resulting in very low efficiency in bamboo tube transfer connection work. Utility Model Content
[0004] This utility model provides a vertical bamboo tube transfer and conveying production line to overcome the problems of existing bamboo tube transfer and connection methods, which all rely on manual handling by workers, resulting in high labor intensity, inability to achieve automated continuous processing, and extremely low efficiency in bamboo tube transfer and connection work.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0006] An overpass-type bamboo tube transfer and conveying production line includes a first conveyor line and a second conveyor line that are crisscrossed and form an overpass structure. The first conveyor line is located below the second conveyor line and the conveying directions of the first conveyor line and the second conveyor line are perpendicular. It also includes a lifting and turning mechanism that selectively lifts and transfers bamboo segments (i.e., bamboo tubes) on the first conveyor line to the corresponding conveyor belts of the second conveyor line according to their specifications and dimensions. The starting end of the first conveyor line is located at the discharge end of the bamboo saw and is used to receive bamboo segments (i.e., bamboo tubes) on the bamboo saw. The ending end of the second conveyor line is located at the feeding end of the bamboo splitting machine and is used to supply bamboo segments (i.e., bamboo tubes) on the corresponding conveyor belts to the feeding end of the corresponding bamboo splitting machine.
[0007] Furthermore, the first and second conveyor lines form a crisscrossing double-layered overpass structure; the first conveyor line includes multiple first conveyor belts arranged in sequence, and the second conveyor line includes multiple second conveyor belts arranged in sequence, with the end of each second conveyor belt corresponding to the feeding end of a bamboo slicing machine; the starting end of each first conveyor belt receives bamboo segments (i.e., bamboo tubes) from the bamboo sawing machine; the lifting and turning mechanism is located at the intersection between the first and second conveyor belts, and the bamboo segments (i.e., bamboo tubes) on the first conveyor belts are sized according to specifications (e.g., diameter, etc.). Wall thickness Requirements such as size and surface defects are selectively lifted and transferred to the corresponding second conveyor belt by the lifting and turning mechanism, and then the second conveyor belt continues to transport it to the feeding end of the corresponding bamboo shaving machine for shaving.
[0008] Furthermore, the plurality of first conveyor lines are arranged in a straight line or in an L-shape; the bamboo segments (i.e., bamboo tubes) on each L-shaped first conveyor line are conveyed at right angles through a turning conveyor mechanism.
[0009] Furthermore, the bamboo sawing machine is a multi-station bamboo sawing machine. The starting end of one conveyor belt of the first conveyor line is located below one cutting attachment of the bamboo sawing machine. The starting end of the conveyor belt is used to receive the bamboo segments (i.e., bamboo tubes) formed by the corresponding cutting blades. Each cutting attachment is equipped with an identification element (i.e., an industrial camera such as a CCD camera, which is connected to the control center of the bamboo sawing machine). The identification element is used to acquire images of the bamboo cross-section to obtain information on the diameter and wall thickness of the bamboo segment cross-section.
[0010] Furthermore, the bamboo sawing machine is a single-station bamboo sawing machine. The starting end of one conveyor belt of the first conveyor line is located below the pulling assembly of the bamboo sawing machine. The starting end of the conveyor belt is used to receive the bamboo segments (i.e., bamboo tubes) formed by the cutting assembly. The diameter and wall thickness information of the bamboo segment cross-section are obtained by the bamboo cross-section image obtained by the identification element on the pulling assembly (i.e., an industrial camera such as a CCD camera, which is connected to the control center of the bamboo sawing machine).
[0011] Furthermore, the bamboo saw is also equipped with a second recognition element (such as an industrial camera, such as a CCD camera, which is connected to the control center of the bamboo saw) at the rear for acquiring images of the bamboo tubes to obtain information on surface defects and curvature of the bamboo segments.
[0012] Furthermore, each lifting and turning mechanism is also equipped with a feeding device that acts as a buffer. The feeding device includes at least two sets of lifting mechanisms and at least one set of transition beams. A set of transition beams is set between each pair of adjacent lifting mechanisms, and the transition beams are inclined. The purpose of setting up the feeding device is to receive the bamboo tubes on the lifting and turning mechanism and feed them up step by step to the corresponding conveyor belt of the second conveyor line.
[0013] Furthermore, the turning transmission mechanism includes a horizontally arranged third conveyor belt and a fourth conveyor belt, and the conveying directions of the third conveyor belt and the fourth conveyor belt are perpendicular to each other. The outer wall of the fourth conveyor belt is provided with a vertically arranged guide conveyor belt, and the conveying direction of the guide conveyor belt is consistent with the conveying direction of the fourth conveyor belt. One end of the bamboo tube on the third conveyor belt abuts against the guide conveyor belt and is turned and turned onto the fourth conveyor belt by the traction of the guide conveyor belt for continued conveying.
[0014] Furthermore, the lifting and steering mechanism includes a lifting frame that lifts the bamboo tube upwards and a steering frame that grabs the bamboo tube on the lifting frame and turns it for placement.
[0015] As can be seen from the above description of the structure of this utility model, compared with the prior art, this utility model has the following advantages: the structural design of this bamboo tube transfer and conveying production line and method is ideal, and the use of a vertical, high-efficiency bamboo tube transfer and conveying method makes the bamboo tube transfer connection smoother, greatly improving the connection efficiency of bamboo tube transfer and conveying; according to the pre-set diameter of the bamboo tube, Wall thickness The system meets stringent requirements regarding dimensions, surface defects, and whether the curvature is excessive. It enables stable, orderly, and efficient bamboo tube transfer and conveying, resulting in greater precision, a higher level of intelligence, reduced labor intensity for workers, significant cost savings in bamboo tube transfer, and continuous operation of bamboo tube transfer and conveying. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the present invention.
[0017] Figure 2 for Figure 1 A magnified view of a portion of point A in the middle.
[0018] Figure 3 This is a schematic diagram of the present invention featuring a turning transmission mechanism.
[0019] Figure 4 This is a schematic diagram of the bogie in this utility model.
[0020] Figure 5 This is a schematic diagram of the lifting frame in this utility model.
[0021] Figure 6This is a schematic diagram of the lifting frame from another angle in this utility model.
[0022] Figure 7 This is a schematic diagram of the turning transmission mechanism in this utility model.
[0023] Figure 8 This is a schematic diagram of the turning transmission mechanism in this utility model from another angle.
[0024] Figure 9 for Figure 8 A magnified view of a section at point B in the middle.
[0025] Figure 10 for Figure 8 A magnified view of a section at point C. Detailed Implementation
[0026] The specific embodiments of this utility model are described below with reference to the accompanying drawings.
[0027] See attached document Figure 1 and Figure 2 A vertical bamboo tube transfer and conveying production line includes a first conveyor line and a second conveyor line that are crisscrossed and form a vertical structure. The first conveyor line is located below the second conveyor line and the conveying directions of the first and second conveyor lines are perpendicular to each other. It also includes a lifting and turning mechanism 3 that selectively lifts and transfers bamboo segments (i.e., bamboo tubes) on the first conveyor line to the corresponding conveyor belts of the second conveyor line according to dimensional requirements (such as length and diameter). The starting end of the first conveyor line is located at the discharge end of the bamboo sawing machine 4 and is used to receive bamboo segments (i.e., bamboo tubes) on the bamboo sawing machine 4. The ending end of the second conveyor line is located at the feeding end of the bamboo splitting machine 5 and is used to supply bamboo segments (i.e., bamboo tubes) on the corresponding conveyor belts to the feeding end of the corresponding bamboo splitting machine 5. Specifically, the first and second conveyor lines form a crisscrossing double-layer overpass structure. The first conveyor line includes multiple first conveyor belts 1 arranged in a straight line. The second conveyor line includes multiple second conveyor belts 2 arranged in a straight line, with the end of each second conveyor belt 2 corresponding to the feeding end of a bamboo splitting machine 5. The starting end of each first conveyor belt 1 receives bamboo segments (i.e., bamboo tubes) from the bamboo sawing machine 4. The lifting and turning mechanism 3 is located at the intersection between the first conveyor belts 1 and the second conveyor belts 2, and the bamboo segments (i.e., bamboo tubes) on the first conveyor belts 1 are cut according to specifications (such as diameter, etc.). Wall thickness The dimensions, surface defects, and excessive curvature of bamboo are selectively lifted and transferred to the corresponding second conveyor belt 2 by the lifting and turning mechanism 3, and then conveyed by the second conveyor belt 2 to the feeding end of the corresponding bamboo shaving machine 5 for shaving.
[0028] See attached document Figure 1The bamboo sawing machine 4 is a multi-station bamboo sawing machine. The starting end of a first conveyor belt 1 of the first conveyor line is located below a cutting attachment 41 of the bamboo sawing machine 4. The starting end of the first conveyor belt 1 is used to receive the bamboo segments (i.e., bamboo tubes) formed by the corresponding cutting blades. Each cutting attachment 41 is equipped with an identification element (i.e., an industrial camera such as a CCD camera, which is connected to the control center of the bamboo sawing machine 4). The identification element is used to acquire images of the bamboo cross-section to obtain information on the diameter and wall thickness of the bamboo segment cross-section. The specific structure and working principle of this multi-station bamboo sawing machine are common in the field, such as a bamboo sawing machine disclosed in the Chinese Patent Database (Patent No.: ZL202223459964.1, Authorization Date: 2023.09.26). The specific structure and working principle of the bamboo sawing machine 4 in this application are basically the same as those of the bamboo sawing machine. Furthermore, adding an identification element to the bamboo sawing machine is also a common technique in the field, such as the second identification element 32 mentioned in a bamboo sawing machine disclosed in the Chinese Patent Database (Patent No.: ZL 202320814326.2, Authorization Date: 2023.09.15). Therefore, the specific structure and working principle of the bamboo sawing machine 4 in this application will not be described in detail. The information data acquired by the identification element... Transmit to Control Center Process it, and on the obtained Information and data Storage management (such as sending to a cloud server) It will be used for recognition training with a large amount of data in the future.
[0029] Alternatively, the bamboo sawing machine can also be a single-station bamboo sawing machine. The starting end of a first conveyor belt 1 of the first conveyor line is located below the pulling assembly of the bamboo sawing machine. This starting end of the first conveyor belt 1 is used to receive the bamboo segments (i.e., bamboo tubes) formed by the cutting assembly. The diameter and wall thickness information of the bamboo segment cross-section are obtained by acquiring images of the bamboo cross-section through an identification element on the pulling assembly (i.e., an industrial camera such as a CCD camera, which is communicatively connected to the control center of the bamboo sawing machine). This single-station bamboo sawing machine can be a type of bamboo sawing machine disclosed in the Chinese Patent Database (Patent No.: ZL 202320814326.2, Authorization Date: 2023.09.15).
[0030] See attached document Figure 1The bamboo sawing machine 4 is further equipped with a second identification element 6 at the rear for acquiring images of the bamboo tubes. This second identification element 6 is an industrial camera (such as a CCD camera), which is connected to the control center of the bamboo sawing machine 4. The second identification element 6 can be placed in the center of the U-shaped bracket 61, with its camera positioned directly above the first conveyor belt 1 (at a height of 2.5 meters above the conveying plane of the first conveyor belt 1), and at a 45-degree angle to the conveying plane of the first conveyor belt 1. The design of the second identification element 6 effectively identifies whether the bamboo tubes on the first conveyor line have surface defects such as rottenness, cracks, cuts, or wormholes, as well as excessive curvature. This prevents the lifting and turning mechanism 3 from transferring bamboo tubes with surface defects or excessive curvature to the corresponding conveyor belt on the second conveyor line, effectively improving the pass rate of bamboo slices obtained after the bamboo tubes are sliced by the bamboo slicing machine 5. The information data acquired by the second identification element 6... Transmit to Control Center Process it, and on the obtained Information and data Storage management (such as sending) (to the cloud server), which will facilitate the use of large amounts of data for recognition and training in the future.
[0031] See attached document Figure 1 and Figure 2 Each lifting and turning mechanism 3 is also equipped with a feeding device 7 that acts as a buffer. This feeding device 7 includes a storage rack, at least two sets of lifting mechanisms, and at least one set of transition beams. A set of transition beams is positioned between each pair of adjacent lifting mechanisms, and the transition beams are inclined. The purpose of the feeding device 7 is to receive the bamboo tubes on the lifting and turning mechanism 3 and feed them step-by-step to the corresponding second conveyor belt 2 of the second conveyor line. The design of the feeding device 7 buffers the bamboo tubes supplied to the second conveyor line, preventing the bamboo tubes from accumulating on the second conveyor line and affecting the progress of the entire bamboo tube transfer process. This results in high efficiency in bamboo tube transfer and connection. It has a strong ability to operate continuously. The feeding device 7 is basically the same as the storage rack 10 and the first feeding device 20 in an automated bamboo splitting production line disclosed in the Chinese Patent Database (Patent No.: ZL 202122662424.2, Authorization Date: 2022.04.26). Therefore, the specific structure and working principle of the feeding device 7 in this application will not be described in detail here.
[0032] Additionally, please refer to the appendix. Figure 3 Depending on the size of the factory and the space required for equipment placement (such as bamboo slicing machines and bamboo sawing machines), the multiple first conveyor belts 1 can also be arranged in an L-shape. The bamboo segments (i.e., bamboo tubes) on each L-shaped first conveyor belt 1 are conveyed at right angles via a turning conveyor mechanism 8. Furthermore, an inclined conveyor belt 9 can be used to directly transport the bamboo tubes sawn by the bamboo sawing machine 4 to a bamboo slicing machine 5 for slicing or collection and discharge.
[0033] See attached document Figure 3 , Figure 7 and Figure 8 The turning conveyor mechanism 8 includes a horizontally arranged third conveyor belt 81 and a fourth conveyor belt 82, and the conveying directions of the third conveyor belt 81 and the fourth conveyor belt 82 are perpendicular to each other. The outer side wall of the fourth conveyor belt 82 is provided with a vertically arranged guide conveyor belt 80, and the conveying direction of the guide conveyor belt 80 is consistent with the conveying direction of the fourth conveyor belt 82. One end of the bamboo tube on the third conveyor belt 81 abuts against the guide conveyor belt 80 and is turned and turned onto the fourth conveyor belt 82 by the traction conveyor belt 80 for continued conveying.
[0034] See attached document Figure 7 and Figure 8 The third conveyor belt 81 includes a conveyor platform 811 for conveying bamboo tubes and left and right baffles 812 and 813 located on both sides of the conveyor platform 811. The length direction of the bamboo tubes is consistent with the conveying direction of the conveyor platform 811. The fourth conveyor belt 82 includes a conveyor platform 821 for receiving bamboo tubes on the conveyor platform 811 and an inner baffle 822 located inside the conveyor platform 821. The guide conveyor belt 80 is located outside the conveyor platform 821. A guide notch 83 is provided at the bend between the right baffle 813 and the inner baffle 822 to facilitate the bamboo tubes on the conveyor platform 811 turning to the conveyor platform 821. A first strip-shaped notch 814 is provided at one end of the right baffle 813, and a second strip-shaped notch 823 is provided at the inner baffle 822 opposite to one end of the right baffle 813. The guide notch 83 is formed between the first and second strip-shaped notches 814 and 823.
[0035] See attached document Figure 8 , Figure 9 and Figure 10The guide conveyor belt 80 includes a vertically arranged drive wheel 801, a driven wheel 802, and a belt 803 wound around the drive and driven wheels 801 and 802; the conveyor platform 821 includes a conveyor frame 824 and a conveyor motor 825, a reducer 826, a drive wheel 827, a driven wheel 828, and a belt 829 wound around the drive and driven wheels 827 and 828, mounted on the conveyor frame 824. The output shaft of the conveyor motor 825 is connected to the shaft of the drive wheel 827 via the reducer 826; the drive wheel 801 is vertically connected to the shaft of the drive wheel 827 via a bevel gear assembly. The bevel gear assembly includes a first driven bevel gear 84 sleeved on the conveyor shaft of the first drive wheel 801, a rotating shaft 85 rotatably connected to the conveyor frame 824 and located below the first driven bevel gear 84, and a first transmission gear 86 sleeved on the conveyor shaft of the second drive wheel 827; the rotating shaft 85 is sleeved with a second driven bevel gear 87 meshing with the first driven bevel gear 84 and a transmission gear 88 connected to the first transmission gear 86 via a zipper (not shown in the figure).
[0036] See attached document Figure 1 , Figure 2 , Figure 5 and Figure 6The lifting and steering mechanism 3 includes a lifting frame 31 that lifts the bamboo tube upwards and a steering frame 32 that grabs the bamboo tube on the lifting frame 31 and turns it for placement. The lifting frame 31 includes a U-shaped frame body 311 and a lifting rod that can slide up and down. The outer wall of the frame body 311 is provided with a strip guide rail 312, the length direction of which is consistent with the height direction of the frame body 311. The lifting rod includes a V-shaped lifting arm 313, a vertical base 314 fixedly connected to the tail of the lifting arm 313, a drive motor 315 fixed on the vertical base 314, and a drive gear 316 sleeved on the output shaft of the drive motor 315. The inner surface of the vertical base 314 is provided with a guide slider 317 that slides on the strip guide rail 312 along its length direction. The rear side wall of the frame body 311 is provided with a rack 318 that meshes with the drive gear 316. The lifting arm 313 drives the drive gear 316 to move on the rack 318 through the conveying shaft of the drive motor 315. Each first conveyor belt 1 is a segmented conveyor belt, and the V-shaped lifting arm 313 of the lifting frame 31 is placed in the gaps of the segmented conveyor belt. There are two strip guide rails 312, and the two strip guide rails 312 are respectively located on the left and right outer side walls of the frame 311; there are two strip racks 318, and the two strip racks 318 are respectively located on the left and right rear side walls of the frame 311; there are also two drive gears 316, and the two drive gears 316 are respectively matched with the two strip racks 318 one-to-one; the output shaft of the drive motor 315 is connected to a horizontally arranged transmission rod 319, and the two drive gears 316 are sleeved on the transmission rod 319 and arranged at left and right intervals.
[0037] Reference Figure 1 , Figure 2 and Figure 4 The bogie 32 includes a column 321, a gripper located on top of the column 321, and a rotating assembly for driving the gripper to rotate horizontally. The rotating assembly includes a turntable bearing 322 (such as a turntable bearing with external teeth), a mounting base 323 fixedly connected to the column 321, and a rotary motor 324 mounted on the mounting base 323. The inner ring of the turntable bearing 322 is fixedly sleeved on the top of the column 321, and the rear part of the gripper is fixedly connected to the top surface of the outer ring of the turntable bearing 322. The conveying shaft of the rotary motor 324 is sleeved with a drive gear 325 that meshes with the external teeth of the outer ring of the turntable bearing 322. The gripper rotates by driving the drive gear 325 to rotate the external teeth through the conveying shaft of the rotary motor 324.
[0038] Reference Figure 1 , Figure 2 and Figure 4The gripper includes a gripper support rod and a first and a second opening / closing gripper located on both sides of the front of the gripper support rod. Each of the first and second opening / closing grippers includes a vertical plate 326 and two hooks 237 and 238, one end of which is movably connected to the front and rear sides of the vertical plate 326. A vertical cylinder 239 is connected to the rear of each hook 237 and 238. One end of each vertical cylinder 239 is connected to the vertical plate 326, and the other end is connected to the rear end of the corresponding hook. The first and second opening / closing grippers drive the two hooks 237 and 238 to loosen and tighten the bamboo tube via the corresponding vertical cylinder 239. The gripper support rod includes a horizontal straight rod, a horizontal crossbar, and a horizontal diagonal rod, which are fixedly connected end-to-end in sequence. These three rods form a triangular structure. The tail of the horizontal straight rod is fixedly connected to the top surface of the outer ring of the turntable bearing 322 via a disc 320.
[0039] See attached document Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 8 The conveying method of the above-mentioned vertical bamboo tube transfer and conveying production line includes the following steps performed in sequence: 1) Feeding: The raw bamboo D is cut into bamboo tubes (i.e., bamboo segments) of the required length by the bamboo sawing machine 4 and conveyed forward by each of the first conveyor belts 1 of the first conveyor line. The identification element on the bamboo sawing machine 4 collects the diameter and wall thickness information of the cross-section of each bamboo tube (i.e., bamboo segment) and transmits it to the control center of the bamboo sawing machine 4; the tail material formed after the bamboo raw bamboo D is cut by the bamboo sawing machine 4 is conveyed and discharged by the tail material conveyor belt E; the first conveyor line is arranged in a straight line or in an L-shape; if the first conveyor line is arranged in an L-shape, the bamboo segments (i.e., bamboo tubes) on each L-shaped first conveyor line are conveyed at right angles by the turning transmission mechanism 8. The bamboo sawing machine 4 is also provided with a second recognition element 6 for acquiring images of the bamboo tubes. The second recognition element 6 is an industrial camera (such as a CCD camera), which is connected to the control center of the bamboo sawing machine 4. Each lifting and turning mechanism 3 is also equipped with a feeding device 7 that acts as a buffer. The purpose of setting the feeding device 7 is to receive the bamboo tubes on the lifting and turning mechanism 3 and feed them up step by step to the corresponding second conveyor belt 2 of the second conveyor line.
[0040] 2) Material selection: Based on the pre-set diameter of the bamboo tubes (5 pairs) for each bamboo splitting machine... Wall thickness The parameters such as size, surface defects, and whether the curvature is excessive are required, and the real-time data parameters of each bamboo tube are obtained by combining the control center of the bamboo sawing machine 4 (such as the diameter of each bamboo tube, etc.). Wall thickness(Regarding size, surface defects, and curvature), select and activate a corresponding lifting and turning mechanism 3 located beside the conveyor belt of the first conveyor line. This mechanism picks up a bamboo tube and turns it to place it on the corresponding second conveyor belt 2 of the second conveyor line. The lifting and turning mechanism 3 includes a lifting frame 31 that lifts the bamboo tube upwards and a turning frame 32 that picks up the bamboo tube on the lifting frame 31 and turns it to place it. Each first conveyor belt 1 is a segmented conveyor belt, and the V-shaped lifting arms of the lifting frame 31 are positioned in the gaps between the segmented conveyor belts.
[0041] 3) Bamboo Slicing: The bamboo tubes on each of the second conveyor belts 2 of the second conveyor line are conveyed forward to the feeding end of the corresponding bamboo slicer 5, where the bamboo tubes are sliced. The use of a vertical, high-efficiency bamboo tube transfer and conveying system ensures smoother transfer connections, enabling stable, orderly, and efficient bamboo tube transfer and conveying. This system is more refined, highly intelligent, reduces worker labor intensity, significantly saves on bamboo tube transfer costs, and achieves continuous bamboo tube transfer and conveying operations.
[0042] The above are merely specific embodiments of this utility model, but the design concept of this utility model is not limited thereto. Any non-substantial modifications made to this utility model using this concept shall be considered as an infringement of the protection scope of this utility model.
Claims
1. A vertical bamboo tube transfer and conveying production line, characterized in that: The system includes a first conveyor line and a second conveyor line that intersect and form an overpass structure. The first conveyor line is located below the second conveyor line and the conveying directions of the first and second conveyor lines are perpendicular to each other. It also includes a lifting and turning mechanism that selectively lifts and transfers bamboo segments on the first conveyor line to the corresponding conveyor belts of the second conveyor line according to their specifications and dimensions. The starting end of the first conveyor line is located at the discharge end of the bamboo saw and is used to receive bamboo segments from the bamboo saw. The ending end of the second conveyor line is located at the feeding end of the bamboo splitting machine and is used to supply bamboo segments from the corresponding conveyor belts to the feeding end of the corresponding bamboo splitting machine.
2. The vertical bamboo tube transfer and conveying production line as described in claim 1, characterized in that: The first and second conveyor lines form a crisscrossing double-layer overpass structure. The first conveyor line includes multiple first conveyor belts arranged in sequence, and the second conveyor line includes multiple second conveyor belts arranged in sequence. The end of each second conveyor belt corresponds to the feeding end of a bamboo slicing machine. The starting end of each first conveyor belt receives bamboo segments from a bamboo saw. The lifting and turning mechanism is located at the intersection between the first and second conveyor belts. The bamboo segments on the first conveyor belts are selectively lifted and transferred to the corresponding second conveyor belts according to their specifications and dimensions. The second conveyor belts then continue to transport the bamboo segments to the feeding end of the corresponding bamboo slicing machine for slicing.
3. The vertical bamboo tube transfer and conveying production line as described in claim 1, characterized in that: The plurality of first conveyor lines are arranged in a straight line or in an L-shape; the bamboo segments on each L-shaped first conveyor line are conveyed at right angles through a turning conveyor mechanism.
4. The vertical bamboo tube transfer and conveying production line as described in claim 1, characterized in that: The bamboo sawing machine is a multi-station bamboo sawing machine. The starting end of one conveyor belt of the first conveyor line is located below one cutting attachment of the bamboo sawing machine. The starting end of the conveyor belt is used to receive the bamboo segments formed by the corresponding cutting blades. Each cutting attachment is equipped with an identification element, which is used to acquire the cross-sectional image of the bamboo to obtain the diameter and wall thickness information of the cross-section of the bamboo segment.
5. The vertical bamboo tube transfer and conveying production line as described in claim 1, characterized in that: The bamboo sawing machine is a single-station bamboo sawing machine. The starting end of one conveyor belt of the first conveyor line is located below the pulling component of the bamboo sawing machine. The starting end of the conveyor belt is used to receive the bamboo segments formed by the cutting component. The diameter and wall thickness information of the bamboo segment cross-section are obtained by the bamboo cross-section image obtained by the recognition element on the pulling component.
6. A vertical bamboo tube transfer and conveying production line as described in claim 4 or 5, characterized in that: The bamboo saw is also equipped with a second recognition element at the rear for acquiring images of the bamboo tube, so as to obtain information on surface defects and curvature of the bamboo segment.
7. The vertical bamboo tube transfer and conveying production line as described in claim 1, characterized in that: Each lifting and turning mechanism is also equipped with a feeding device that acts as a buffer. The feeding device includes a storage rack, at least two sets of lifting mechanisms, and at least one set of transition beams. A set of transition beams is set between each pair of adjacent lifting mechanisms, and the transition beams are inclined. The purpose of the feeding device is to receive the bamboo tubes on the lifting and turning mechanism and feed them step by step to the corresponding conveyor belt of the second conveyor line.
8. The vertical bamboo tube transfer and conveying production line as described in claim 3, characterized in that: The turning and conveying mechanism includes a third conveyor belt and a fourth conveyor belt arranged horizontally, and the conveying directions of the third conveyor belt and the fourth conveyor belt are perpendicular to each other. The outer wall of the fourth conveyor belt is provided with a vertically arranged guide conveyor belt, and the conveying direction of the guide conveyor belt is consistent with the conveying direction of the fourth conveyor belt. One end of the bamboo tube on the third conveyor belt abuts against the guide conveyor belt and is turned and transferred to the fourth conveyor belt by the traction of the guide conveyor belt for continued conveying.
9. The vertical bamboo tube transfer and conveying production line as described in claim 1, characterized in that: The lifting and steering mechanism includes a lifting frame that lifts the bamboo tube upwards and a steering frame that grabs the bamboo tube on the lifting frame and turns it for placement.
Citation Information
Patent Citations
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