Efficient condensation heat dissipation device of concentration condenser

Abstract

The utility model discloses an efficient condensation heat dissipation device of a concentration condenser, which relates to the technical field of condensation heat dissipation and comprises an air receiving pipe, an air inlet pipe communicated with one side of the outer side surface of the air receiving pipe, a condensation pipe connected with the bottom surface of the air receiving pipe, and a first water inlet pipe communicated with one side of the upper end of the outer side surface of the condensation pipe. A cooling pipe is connected to the bottom end of the condensation pipe, a second water inlet pipe is communicated with the upper end of the outer side face of the cooling pipe and the same side of the first water outlet pipe, and a second water outlet pipe is communicated with the other side of the lower end of the outer side face of the cooling pipe; through the cooperation of the condensation assembly and the cooling assembly, a finished product can be kept in a low-temperature and low-pressure state, the applicability is improved, the capacity of improving the quality of the finished product is achieved, through the cooperation of the condensation pipe and the spiral heat exchange pipe, the heat exchange area and the condensation amount are increased, the condensation efficiency is improved, and the efficient condensation capacity is achieved. Finally, the problem that existing equipment is low in condensation speed and insufficient in condensation is solved.

Description

Technical Field

[0001] This utility model relates to the field of condensation and heat dissipation technology, and in particular to a high-efficiency condensation and heat dissipation device for a condenser. Background Technology

[0002] Concentrators are mainly used in the fields of pharmaceuticals, health products, food, and chemicals for material concentration, evaporation of solvents in liquid materials, and improvement of the purity of the liquid. When using a concentration vessel to concentrate volatile solutes, the solutes also evaporate, requiring cooling to solidify them for collection. A condenser is a heat exchanger that condenses gaseous refrigerant into liquid by releasing heat to the surrounding medium. Its function is to condense the vapor flowing out of the evaporator into a liquid state. Existing condensers typically use straight heat exchange tubes, allowing unobstructed steam entry and resulting in short heat exchange time and poor steam condensation. Furthermore, the straight tube structure cannot fully utilize the cooling space of the condenser, leading to insufficient heat exchange area and low condensation efficiency. Therefore, existing equipment needs to be improved and optimized to address these issues. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-efficiency condensation and heat dissipation device for a condenser.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency condensation and heat dissipation device for a condenser, comprising a gas inlet pipe, a gas inlet assembly on the gas inlet pipe, a condenser pipe installed and connected to the bottom surface of the gas inlet pipe, a condenser assembly inside the condenser pipe, a cooling pipe installed and connected to the bottom end of the condenser pipe, and a cooling assembly inside the cooling pipe.

[0005] Preferably, the air receiving assembly includes an air receiving pipe, one side of which is connected to an air inlet pipe, and the other end of which is fixedly connected to a flange.

[0006] Preferably, the condensation assembly includes a condenser tube, with a first water inlet pipe connected to the upper side of the outer side of the condenser tube, and a first water outlet pipe connected to the lower end of the first water inlet pipe at a symmetrical position. Both the first water inlet pipe and the first water outlet pipe are connected to an electric valve.

[0007] Preferably, an upper fixing plate is installed and fixed at the upper end of the condenser tube, and a lower fixing plate is installed and fixed at the lower end of the condenser tube. A spiral heat exchange tube is fixed between the upper fixing plate and the lower fixing plate. The spiral heat exchange tube is composed of a spiral-shaped slender copper tube from the inside to the outside. Both the upper fixing plate and the lower fixing plate are provided with air inlets to cooperate with the spiral heat exchange tube.

[0008] Preferably, the cooling assembly includes a cooling pipe, with a second water inlet pipe connected to the upper end of the outer side of the cooling pipe on the same side as the first water outlet pipe, and a second water outlet pipe connected to the lower end of the outer side of the cooling pipe on the other side. Both the second water inlet pipe and the second water outlet pipe are connected to an electric valve, and the first water outlet pipe and the second water inlet pipe are connected to each other through a connecting pipe.

[0009] Preferably, a collector is fixedly connected to the inner side of the upper end of the cooling pipe, and a connecting plate is fixedly connected to the lower end of the cooling pipe. Multiple branch heat exchange pipes are connected between the collector and the connecting plate.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: By combining the condensing component and the cooling component, this utility model can ensure that the finished product is kept in a low temperature and low pressure state, which improves its applicability and enables it to improve the quality of the finished product. Furthermore, by combining the condensing tube and the spiral heat exchange tube, it is easy to increase the heat exchange area and condensation capacity, thereby improving the condensation efficiency and achieving the ability of high-efficiency condensation. Ultimately, this solves the problem of slow and insufficient condensation speed of existing equipment. Attached Figure Description

[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0012] Figure 1 This is a three-dimensional schematic diagram of the overall appearance of the device proposed in this utility model;

[0013] Figure 2 This is a front view of the overall appearance of the device proposed in this utility model;

[0014] Figure 3 This is a three-dimensional schematic diagram of the air-receiving component structure proposed in this utility model;

[0015] Figure 4 This is a cross-sectional schematic diagram of the condenser assembly structure proposed in this utility model;

[0016] Figure 5 This is a cross-sectional schematic diagram of the cooling component structure proposed in this utility model.

[0017] The numbers in the diagram are: 1. Gas inlet pipe; 2. Condenser pipe; 3. Connecting pipe; 4. Cooling pipe; 5. Gas inlet pipe; 6. First water inlet pipe; 7. First water outlet pipe; 8. Upper fixing plate; 9. Lower fixing plate; 10. Spiral heat exchanger pipe; 11. Second water inlet pipe; 12. Second water outlet pipe; 13. Collector; 14. Connecting plate; 15. Diverter heat exchanger pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Example: See Figure 1-5 The present invention discloses a high-efficiency condensation and heat dissipation device for a condenser, comprising an air inlet pipe 1, an air inlet assembly on the air inlet pipe 1, a condenser pipe 2 connected to the bottom surface of the air inlet pipe 1, a condenser assembly inside the condenser pipe 2, and a cooling pipe 4 connected to the bottom end of the condenser pipe 2, with a cooling assembly inside the cooling pipe 4. The air inlet assembly includes an air inlet pipe 1, with an air inlet pipe 5 connected to one side of its outer surface. A flange is fixed to the other end of the air inlet pipe 5. This modular design facilitates equipment maintenance and upgrades, improving practicality. The condensation assembly includes a condenser pipe 2, with a first water inlet pipe 6 connected to the upper side of its outer surface. A first water outlet pipe 7 is connected to the lower end of the first water inlet pipe 6 at a symmetrical position. Both the first water inlet pipe 6 and the first water outlet pipe 7 are connected to electric valves. The cooperation between the first water inlet pipe 6 and the first water outlet pipe 7 facilitates the circulation of coolant, improving practicality. An upper fixing plate 8 is fixedly installed at the upper end of the condenser pipe 2, and a lower fixing plate 9 is fixedly installed at the lower end of the condenser pipe 2. A spiral heat exchange tube 10 is fixedly connected between the upper fixing plate 8 and the lower fixing plate 9. The spiral heat exchange tube 10 consists of slender, spiral-shaped copper tubes from the inside out. Both the upper fixing plate 8 and the lower fixing plate 9 have air inlets to accommodate the spiral heat exchange tube 10. The combination of condenser tube 2 and spiral heat exchange tube 10 facilitates the increase of heat exchange area and condensation capacity, thereby improving condensation efficiency. The cooling assembly includes a cooling tube 4. The upper side of the outer surface of the cooling tube 4 is connected to a second inlet pipe 11 on the same side as the first outlet pipe 7. The lower side of the outer surface of the cooling tube 4 is connected to a second outlet pipe 12. Electric valves are connected to both the second inlet pipe 11 and the second outlet pipe 12. The first outlet pipe 7 and the second inlet pipe 11 are connected to each other through a connecting pipe 3. The combination of the second inlet pipe 11 and the connecting pipe 3 facilitates the circulation and reception of coolant in the condenser tube 2, improving practicality. A collector 13 is fixedly connected to the inner side of the upper end of the cooling tube 4, and a connecting plate 14 is fixedly connected to the lower end of the cooling tube 4. Multiple branch heat exchange tubes 15 are connected between the collector 13 and the connecting plate 14. The combination of the cooling tube 4 and the branch heat exchanger 15 facilitates the maintenance of the finished product at a low temperature and low pressure, improving practicality.

[0020] Working principle: When using this utility model, first connect the air inlet pipe 5 to the outlet of the demister, then install and fix the connecting plate 14 on the top surface of the liquid sampler to make the device stand vertically. Then connect the first water inlet pipe 6 to the compressor outlet and the second water outlet pipe 12 to the compressor inlet. Then connect the first water outlet pipe 7 and the second water inlet pipe 11 through the connecting pipe 3 to ensure smooth circulation of the coolant. Then open the first water inlet pipe 6 and start the compressor to supply coolant into the device through the first water inlet pipe 6. After the coolant fills the condenser pipe 2, open the first water outlet pipe 7 and the second water inlet pipe 11 to allow the coolant to enter the cooling pipe 4. After being filled, the second outlet pipe 12 is opened to allow the coolant to return to the compressor, thus realizing coolant circulation. The target gas first enters the inlet pipe 1 through the inlet pipe 5. The inlet pipe 1 will first reduce the gas pressure and temperature. Then the gas will enter the spiral heat exchange tube 10 in the condenser pipe 2. The gas will continuously exchange heat with the coolant in the spiral heat exchange tube 10, gradually condensing from gas into liquid. Then it will flow out from the condenser pipe 2 and enter the branch heat exchange tube 15 in the cooling pipe 4 through the collector 13. Since the branch heat exchange tube 15 has a larger diameter, the condensed liquid can be further cooled and the pressure reduced to ensure that the finished product entering the liquid sampler will not be vaporized again.

[0021] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency condensation and heat dissipation device for a condenser, comprising a gas inlet pipe (1), characterized in that: The gas inlet pipe (1) is provided with a gas inlet assembly. A condenser pipe (2) is installed and connected to the bottom surface of the gas inlet pipe (1). A condenser assembly is provided inside the condenser pipe (2). A cooling pipe (4) is installed and connected to the bottom end of the condenser pipe (2). A cooling assembly is provided inside the cooling pipe (4). An upper fixing plate (8) is installed and fixed at the upper end inside the condenser pipe (2). A lower fixing plate (9) is installed and fixed at the lower end inside the condenser pipe (2). A spiral heat exchange tube (10) is fixed between the upper fixing plate (8) and the lower fixing plate (9).

2. The high-efficiency condensing and heat dissipation device for a condenser according to claim 1, characterized in that: The air receiving assembly includes an air receiving pipe (1), one side of the outer side of the air receiving pipe (1) is connected to an air inlet pipe (5), and the other end of the air inlet pipe (5) is fixedly connected to a flange.

3. The high-efficiency condensing and heat dissipation device for a condenser according to claim 1, characterized in that: The condensation assembly includes a condenser tube (2), with a first water inlet pipe (6) connected to the upper side of the outer surface of the condenser tube (2), and a first water outlet pipe (7) connected to the lower end of the first water inlet pipe (6) at a symmetrical position. Both the first water inlet pipe (6) and the first water outlet pipe (7) are connected to an electric valve.

4. The high-efficiency condensing and heat dissipation device for a condenser according to claim 3, characterized in that: The spiral heat exchange tube (10) is composed of a spiral-shaped slender copper tube from the inside to the outside. The upper fixing plate (8) and the lower fixing plate (9) are both equipped with air inlets to cooperate with the spiral heat exchange tube (10).

5. The high-efficiency condensing and heat dissipation device for a condenser according to claim 1, characterized in that: The cooling assembly includes a cooling pipe (4), the upper end of the outer side of the cooling pipe (4) is connected to the same side as the first water outlet pipe (7) and the other side of the lower end of the outer side of the cooling pipe (4) is connected to the second water outlet pipe (12). Electric valves are connected to both the second water inlet pipe (11) and the second water outlet pipe (12). The first water outlet pipe (7) and the second water inlet pipe (11) are connected to each other through a connecting pipe (3).

6. The high-efficiency condensing and heat dissipation device for a condenser according to claim 5, characterized in that: A collector (13) is fixedly connected to the inner side of the upper end of the cooling pipe (4), and a connecting plate (14) is fixedly connected to the lower end of the cooling pipe (4). Multiple branch heat exchange pipes (15) are connected between the collector (13) and the connecting plate (14).

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