Multilayer material extrusion synthesis device

The multi-layer material extrusion and synthesis device enables the simultaneous extrusion and synthesis of multiple layers of materials, solving the problems of low filling efficiency and poor appearance consistency in the existing technology, and improving production efficiency and product quality.

CN223943738UActive Publication Date: 2026-02-27ZHONGPET TECHNOLOGY (YANTAI) CO LTD
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Patent Information

Application Number
CN202520603014.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-02-27
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

Existing technologies for producing multi-layered cake-like pet food products suffer from low filling and extrusion efficiency, tedious manual stacking, poor product appearance consistency, and a high rate of defective products.

Method used

Design a multi-layer material extrusion synthesis device. Through multiple material inlet pipes, material distribution tees and distribution pipes, multi-layer materials can be extruded simultaneously. The synthesis is carried out by gravity and viscosity. Each layer of material is independent and sealed in an independent chamber. The discharge rate is adjusted by a flow regulating valve.

Benefits of technology

It improves extrusion efficiency, reduces manual stacking costs, ensures product appearance consistency, and reduces defect rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multilayer material extruding and synthesizing device, which belongs to the technical field of extruding and synthesizing devices and comprises a plurality of material feeding pipes, each material feeding pipe is respectively communicated with a material distributing tee joint, the material distributing tee joints are communicated with material distributing pipes, the material distributing pipes are communicated with material chambers, a plurality of independent chambers are arranged in the material chambers, and the independent chambers are communicated with the material distributing tee joints. The independent cavities correspond to the material distributing pipes in a one-to-one mode, and the independent cavities are independent of one another. According to the utility model, the simultaneous extrusion of multiple layers of materials can be realized, the extrusion efficiency is high, all layers of extruded materials are combined together by virtue of self gravity and self viscosity, a product formed by sequentially stacking multiple layers of materials is obtained, and the cost of manual stacking is reduced; the independent chambers are mutually independent, smooth and closed, different materials cannot be mixed, the product appearance consistency is better, and the defective rate is low; due to the design of the material distributing tee joint and the material distributing pipe, the spatial layout is more compact, the distance difference between pipelines through which materials flow is small, and the difference is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of extrusion synthetic device, especially to a kind of multilayer material extrusion synthetic device. BACKGROUND

[0002] At present, when making pet food multilayer pancake product, it needs to be extruded by filling machine respectively, and then stacked and extruded by artificial according to material order, so that it becomes a whole.

[0003] For the above related technology, the applicant finds that the filling extrusion efficiency is low, the artificial stacking forming process is complicated, time-consuming, and the stacking of pancake is high, which can damage the appearance of product, the product appearance consistency is poor, and the defective rate is high. INVENTION CONTENTS

[0004] The utility model provides a kind of multilayer material extrusion synthetic device according to the deficiency of prior art, realize the simultaneous extrusion of multilayer material, extrusion efficiency is high, and the material of each layer extruded is synthesized together by relying on its own gravity and its own viscosity, obtain the product of multilayer material sequentially stacked, reduce the cost of artificial stacking;And each independent chamber is independent, unobstructed and airtight, so that different materials are not mixed, the product appearance consistency is better, and the defective rate is low.

[0005] The technical scheme for solving the above technical problems of the utility model is as follows:

[0006] A kind of multilayer material extrusion synthetic device, including multiple material feeding pipes, each material feeding pipe is respectively communicated with distribution three-way, the distribution three-way is communicated with distribution pipe, the distribution pipe is communicated with material chamber, multiple independent chambers are provided in the material chamber, the independent chamber is one-to-one correspondence with distribution pipe, and each independent chamber is independent.

[0007] The beneficial effects of the above technical scheme are that different materials enter corresponding distribution three-way from different material feeding pipes, then enter corresponding distribution pipe through distribution three-way, and finally enter corresponding independent chamber from distribution pipe, realize the simultaneous extrusion of multilayer material, extrusion efficiency is high, and the material of each layer extruded is synthesized together by relying on its own gravity and its own viscosity, obtain the product of multilayer material sequentially stacked, reduce the cost of artificial stacking;And each independent chamber is independent, unobstructed and airtight, so that different materials are not mixed, the product appearance consistency is better, and the defective rate is low;The design of distribution three-way and distribution pipe makes the space layout more compact, the distance of each material flowing through pipe is smaller, and the difference is reduced.

[0008] Further, flow regulating valve is arranged between the distribution three-way and the distribution pipe.

[0009] The beneficial effect of the above technical scheme is that the flow regulating valve can adjust the discharging rate of each branch pipe, thereby adjusting the extrusion rate of each independent chamber.

[0010] Further, the flow regulating valve is connected with the branch tee and the branch pipe through a clamp respectively.

[0011] The beneficial effect of the above technical scheme is that the detachable connection of the flow regulating valve with the branch tee and the branch pipe is realized through the clamp, which facilitates disassembly, replacement or cleaning.

[0012] Further, the material chamber comprises a chamber rear plate, a chamber front plate, chamber side plates, a chamber upper plate and a chamber lower plate, the chamber rear plate is connected with the branch pipe, the chamber front plate is connected with the chamber rear plate, the chamber side plates are located on both sides of the chamber front plate, the chamber upper plate and the chamber lower plate are located on the upper side and the lower side of the chamber front plate respectively, and the chamber upper plate and the chamber lower plate are connected with the two chamber side plates respectively.

[0013] The beneficial effect of the above technical scheme is that the material chamber is formed by the connection combination of the chamber rear plate, the chamber front plate, the chamber side plates, the chamber upper plate and the chamber lower plate.

[0014] Further, the material chamber further comprises a plurality of partition plates, and the plurality of partition plates separate the material chamber into a plurality of independent chambers.

[0015] The beneficial effect of the above technical scheme is that a plurality of independent chambers are formed in the material chamber by the plurality of partition plates, which are used for the simultaneous extrusion of materials in different branch pipes.

[0016] Further, two material feeding pipes are provided, four branch pipes are provided, and three layers of partition plates are provided, and the three layers of partition plates separate the material chamber into four independent chambers, and the four independent chambers correspond to the four branch pipes one by one.

[0017] The beneficial effect of the above technical scheme is that the simultaneous extrusion of two different materials is realized, and the extruded layers of materials are synthesized together by relying on their own gravity and adhesion, thereby forming a product in which four layers of materials are stacked in sequence.

[0018] Further, the branch pipes connected with the different material feeding pipes are alternately connected with the adjacent independent chambers.

[0019] The beneficial effect of the above technical scheme is that the simultaneous extrusion of two different materials is realized, and the extruded layers of materials are synthesized together by relying on their own gravity and adhesion, thereby forming a product in which four layers of materials are stacked in sequence and the two materials are alternately distributed.

[0020] Further, a ball valve is arranged between the branch tee and the branch pipe.

[0021] The beneficial effect of the above technical scheme is that a smaller ball valve of a rotary handle can be used between the distribution tee joint and the distribution pipe, so that the operation is more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is an overall structure schematic view of the multi-layer material extrusion synthesis device.

[0023] Reference signs: 100, material feeding pipe; 200, partition plate; 1, material A feeding pipe; 2, material B feeding pipe; 3, flow regulating valve; 4, distribution tee joint; 5, chamber rear plate; 6, chamber front plate; 7, chamber side plate; 8, chamber upper plate; 9, chamber lower plate; 10, partition plate one; 11, partition plate two; 12, partition plate three; 13, distribution pipe; 14, clamp. DETAILED DESCRIPTION

[0024] The following will be described in combination with the accompanying Figure 1 The principle and characteristics of the utility model are described, and the examples are only used to explain the utility model, and are not used to limit the scope of the utility model.

[0025] The utility model embodiment discloses a multi-layer material extrusion synthesis device.

[0026] Reference Figure 1 A multi-layer material extrusion synthesis device, comprising a plurality of material feeding pipes 100, each material feeding pipe 100 is respectively communicated with a distribution tee joint 4, the distribution tee joint 4 is communicated with a distribution pipe 13, the distribution pipe 13 is communicated with a material chamber, a plurality of independent chambers are arranged in the material chamber, the independent chambers are one-to-one corresponding with the distribution pipe 13, and the independent chambers are independent of each other, so that the simultaneous extrusion of multi-layer materials is realized, the extrusion efficiency is high, the extruded layers of materials are synthesized together by relying on self-gravity and self-adhesion, the product of the multi-layer materials is stacked in sequence, the cost of manual stacking is reduced, and different materials do not mix, the product appearance consistency is better, and the defective product rate is low.

[0027] The material feeding pipe 100 is provided with two material A feeding pipes 1 and material B feeding pipes 2, the material B feeding pipe 2 is respectively communicated with a distribution tee joint 4, the distribution pipe 13 is provided with four, and two two are a group, and two groups of distribution pipes 13 are respectively communicated with two distribution tee joints 4, so that the simultaneous extrusion of two different materials is realized.

[0028] The flow regulating valve 3 is installed between the distribution tee 4 and the distribution pipe 13, and the discharge rate of each distribution pipe 13 can be adjusted through the flow regulating valve 3, so as to adjust the extrusion rate of each independent chamber. The two ends of the flow regulating valve 3 are connected with the distribution tee 4 and the distribution pipe 13 through the clamps 14, and the detachable connection of the flow regulating valve 3 with the distribution tee 4 and the distribution pipe 13 is realized through the clamps 14, so that the flow regulating valve 3 can be conveniently disassembled, replaced or cleaned. The flow regulating valve 3 between the distribution tee 4 and the distribution pipe 13 can also be replaced by a ball valve with a smaller rotary handle, so that the operation is more convenient and easier.

[0029] The material chamber comprises a chamber rear plate 5, a chamber front plate 6, chamber side plates 7, a chamber upper plate 8 and a chamber lower plate 9, the chamber rear plate 5 is connected with the distribution pipe 13, the chamber front plate 6 is connected with the chamber rear plate 5, the chamber side plates 7 are located on both sides of the chamber front plate 6, the chamber upper plate 8 and the chamber lower plate 9 are located on the upper side and the lower side of the chamber front plate 6 respectively, and the chamber upper plate 8 and the chamber lower plate 9 are connected with the two chamber side plates 7 respectively. The material chamber is formed through the connection and combination of the chamber rear plate 5, the chamber front plate 6, the chamber side plates 7, the chamber upper plate 8 and the chamber lower plate 9.

[0030] The material chamber further comprises a plurality of layers of partition plates 200, and the plurality of layers of partition plates 200 divide the material chamber into a plurality of independent chambers. Specifically, the partition plates 200 are provided with three layers, namely a first partition plate 10, a second partition plate 11 and a third partition plate 12, and the three layers of partition plates 200 divide the material chamber into four independent chambers, and the four independent chambers correspond to the four distribution pipes 13 one by one. The three layers of partition plates 200 form four independent chambers in the material chamber, which are used for the simultaneous extrusion of the materials in the four distribution pipes 13.

[0031] The distribution pipes 13 connected with the different material feeding pipes 100 are alternately connected with adjacent independent chambers, so that the simultaneous extrusion of two different materials is realized, and the extruded layers of materials are synthesized together by relying on their own gravity and adhesion, so as to form a product in which four layers of materials are stacked in sequence and two materials are alternately distributed.

[0032] The implementation principle of the multi-layer material extrusion and synthesis device is that two different materials enter the corresponding distribution tees 4 from two material feeding pipes 100, then enter the corresponding distribution pipes 13 through the distribution tees 4, and finally enter the corresponding independent chambers from the distribution pipes 13, so that the simultaneous extrusion of four layers of materials is realized, and the extruded layers of materials are synthesized together by relying on their own gravity and adhesion, so as to form a product in which four layers of materials are stacked in sequence and two materials are alternately distributed.

[0033] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A multi-layered material extrusion synthesis apparatus, characterized by: The material feeding pipe (100) is provided with a plurality of material feeding pipes (100), each of which is communicated with a material distribution tee joint (4), the material distribution tee joint (4) is communicated with a material distribution pipe (13), the material distribution pipe (13) is communicated with a material chamber, a plurality of independent chambers are arranged in the material chamber, the independent chambers correspond to the material distribution pipes (13) one by one, and the independent chambers are independent of each other.

2. A multi-layer material extrusion synthesis apparatus as claimed in claim 1, characterized in that: The flow regulating valve (3) is arranged between the material distribution tee joint (4) and the material distribution pipe (13).

3. A multi-layer material extrusion synthesis apparatus as claimed in claim 2, wherein: The flow regulating valve (3) is connected with the material distribution tee joint (4) and the material distribution pipe (13) through the clamp (14) respectively.

4. A multi-layer material extrusion synthesis apparatus according to any one of claims 1 to 3, characterized in that: The material chamber comprises a chamber rear plate (5), a chamber front plate (6), a chamber side plate (7), a chamber upper plate (8) and a chamber lower plate (9), the chamber rear plate (5) is connected with the material distribution pipe (13), the chamber front plate (6) is connected with the chamber rear plate (5), the chamber side plate (7) is arranged on both sides of the chamber front plate (6), the chamber upper plate (8) and the chamber lower plate (9) are arranged on the upper side and the lower side of the chamber front plate (6) respectively, and the chamber upper plate (8) and the chamber lower plate (9) are connected with the two chamber side plates (7) respectively.

5. A multi-layer material extrusion synthesis apparatus as claimed in claim 4, wherein: The material chamber further comprises a plurality of layers of partition plates (200), and the plurality of layers of partition plates (200) divide the material chamber into a plurality of independent chambers.

6. A multi-layer material extrusion synthesis apparatus as claimed in claim 5, wherein: The material feeding pipe (100) is provided with two material feeding pipes (100), the material distribution pipe (13) is provided with four material distribution pipes (13), the partition plate (200) is provided with three layers of partition plates (200), the three layers of partition plates (200) divide the material chamber into four independent chambers, and the four independent chambers correspond to the four material distribution pipes (13) one by one.

7. A multi-layer material extrusion synthesis apparatus as claimed in claim 6, wherein: The material distribution pipes (13) communicated by different material feeding pipes (100) are alternately communicated with adjacent independent chambers.

8. A multi-layer material extrusion synthesis apparatus as claimed in claim 1, wherein: The ball valve is arranged between the material distribution tee joint (4) and the material distribution pipe (13).