Homogenizing vacuum emulsifying machine
By designing a rotatable conduit and motor drive system in the vacuum emulsifier, the problem of uneven feeding in traditional vacuum emulsifiers is solved, achieving uniform distribution and efficient emulsification of materials in the vacuum emulsification pot, adapting to the flexibility requirements of multiple feedings, and improving emulsification effect and stability.
Patent Information
- Application Number
- CN202520317842.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-02-26
AI Technical Summary
The fixed position of the feed inlet of traditional vacuum emulsifiers leads to uneven material distribution, affecting the emulsification effect and product quality. This is especially true when processing viscous or high-viscosity materials, where uneven feeding is not possible, and the machine cannot adapt to the needs of multiple feedings or flexible addition of different materials.
A homogenizing vacuum emulsifier is designed. By setting a rotatable conduit on the connecting ring, combined with a motor and transmission mechanism, the material is evenly distributed in the vacuum emulsification pot. The inclined design of the conduit and the funnel-shaped inlet ensure smooth material flow. A solenoid valve controls the material input, and the frame provides stable support.
It achieves uniform distribution of materials in the vacuum emulsifying pot, improves mixing efficiency and emulsification effect, and maintains stability and flexibility, especially when dealing with viscous materials, and adapts to the needs of multiple feedings.
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Figure CN223945559U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of emulsifying machine especially relates to a homogenization vacuum emulsifying machine. BACKGROUND
[0002] The vacuum emulsifying machine is a kind of high-efficiency emulsifying equipment widely used in cosmetics, food, pharmaceutical and other industries. It makes liquid, oil, powder and other substances evenly emulsified and mixed through the shearing force and high-frequency vibration in vacuum environment, to achieve ideal product effect.
[0003] The traditional vacuum emulsifying machine is configured with feed inlet for supplementing material, which is usually designed to be fixed on the top or side of the vacuum emulsifying machine and communicates with the internal space of the vacuum emulsifying machine, specifically the vacuum emulsifying pot. However, this design is simple but has some problems. First, due to the fixed position of the feed inlet, the material cannot be evenly distributed after entering the vacuum emulsifying pot, which affects the emulsification effect and product quality. Especially when dealing with viscous or high-viscosity materials, the material has poor flowability, and uneven feeding may occur, which may cause part of the material not to be fully mixed during the emulsification process, affecting the uniformity and stability of the final product. In addition, for processes that require multiple feedings or separate addition of different materials, the traditional fixed feed inlet design is not flexible enough to adapt to the changing needs in the production process. Therefore, the existing vacuum emulsifying machine has certain limitations in the design of feeding. SUMMARY
[0004] The purpose of the utility model is to provide a homogenization vacuum emulsifying machine to solve the problem, and the specific technical scheme is as follows:
[0005] A homogenization vacuum emulsifying machine, comprising a vacuum emulsifying pot and a motor, the vacuum emulsifying pot is provided with a connecting ring arranged around the side of the vacuum emulsifying pot, the connecting ring is rotatably connected to the vacuum emulsifying pot and can rotate relative to the vacuum emulsifying pot, the connecting ring is connected with a conduit penetrating through the connecting ring, the conduit extends to the inside of the vacuum emulsifying pot, the vacuum emulsifying pot is connected with the motor, and a transmission mechanism is arranged between the output end of the motor and the connecting ring.
[0006] As one of the improvements of the above technical scheme, the end face of the connecting ring is provided with a groove for accommodating the side of the vacuum emulsifying pot, and a lip seal ring is arranged between the side wall of the groove and the side of the vacuum emulsifying pot.
[0007] As one of the improvements of the above technical scheme, the inlet of the conduit is arranged on the outside of the connecting ring, and the inlet of the conduit is funnel-shaped, and the outlet of the conduit is arranged in the inside of the vacuum emulsifying pot.
[0008] As one of the improvements of the above technical solutions, the conduit is arranged obliquely, and the inlet of the conduit is arranged higher than the outlet of the conduit.
[0009] As one of the improvements of the above technical solutions, an electromagnetic valve is connected to the middle section of the conduit and used to control the opening or closing of the conduit, and the electromagnetic valve is connected to the motor signal.
[0010] As one of the improvements of the above technical solutions, the transmission mechanism comprises a transmission gear connected to the output end of the motor, and a tooth groove is arranged around the connecting ring on the outer side of the connecting ring, and the transmission gear is engaged with the tooth groove.
[0011] As one of the improvements of the above technical solutions, a rack is further arranged, and the rack is provided with a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are respectively connected to the vacuum emulsifying pot, the first connecting rod is arranged above the connecting ring, and the second connecting rod is arranged below the connecting ring.
[0012] As one of the improvements of the above technical solutions, the motor is arranged on the outer side of the conduit to avoid the conduit.
[0013] The beneficial effects of the present application are as follows: by arranging the conduit on the connecting ring, the conduit can rotate freely around the axis of the vacuum emulsifying pot, so that the material entering the vacuum emulsifying pot from the conduit can be uniformly distributed in the vacuum emulsifying pot, improving the mixing or working efficiency and achieving uniform mixing.
[0014] The additional aspects and advantages of the present application will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present application, of course, it is not necessary to achieve all the advantages described above when implementing any product or method of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, and obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.
[0016] Figure 1 is a structural schematic view of the present application.
[0017] Figure 2 is a structural schematic view of the vacuum emulsifying pot of the present application.
[0018] Figure 3 is a structural schematic view of the motor of the present application.
[0019] Figure 4 It is the structural schematic view of the connecting ring of the utility model.
[0020] In the figure: 1, vacuum emulsifying pot; 2, connecting ring; 3, conduit; 4, motor; 5, rack; 6, first connecting rod; 7, second connecting rod; 21, tooth slot; 22, lip seal ring; 31, inlet; 32, electromagnetic valve; 33, outlet; 41, transmission gear. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0022] Please refer to Figures 1-4 In the embodiments of the utility model, a homogenizing vacuum emulsifying machine includes a vacuum emulsifying pot 1 and a motor 4, the vacuum emulsifying pot 1 is the core component of the emulsifying machine, and its main function is to perform emulsification, homogenization and stirring operation; the inner cavity of the vacuum emulsifying pot 1 can provide sufficient space to accommodate the liquid material to be processed, and the pot body is made of high-temperature-resistant and corrosion-resistant material to ensure long-term stable operation.
[0023] The vacuum emulsifying pot 1 is provided with a connecting ring 2 arranged around the side surface of the vacuum emulsifying pot 1, the connecting ring 2 is rotatably connected to the vacuum emulsifying pot 1 and can rotate relative to the vacuum emulsifying pot 1, the connecting ring 2 is connected with a conduit 3 penetrating through the connecting ring 2, the conduit 3 extends to the inside of the vacuum emulsifying pot 1, the vacuum emulsifying pot 1 is connected with the motor 4, and a transmission mechanism is arranged between the output end of the motor 4 and the connecting ring 2; the connecting ring 2 is arranged around the side surface of the vacuum emulsifying pot 1, the connecting ring 2 can rotate freely around the axis of the vacuum emulsifying pot 1 and can rotate relative to the vacuum emulsifying pot 1 under certain conditions, thereby helping the material to mix and flow better in the emulsifying pot; the main function of the conduit 3 is to introduce external material or additive into the inside of the vacuum emulsifying pot 1, and the material in the conduit 3 can perform efficient emulsification reaction under vacuum environment.
[0024] The design of the conduit 3 ensures its stability and durability, enabling it to withstand pressure changes in a vacuum environment and high-temperature operation; the motor 4 is used to provide power, and the output rotational speed of the motor 4 is converted into rotational force for the connecting ring 2 through a transmission mechanism. The output end of the motor 4 is connected to the connecting ring 2 through a precisely designed transmission device (such as gears, belts, chains, etc.), ensuring stable transmission of driving force. Preferably, the transmission mechanism includes a transmission gear 41 connected to the output end of the motor 4, and the outer side of the connecting ring 2 is provided with a tooth groove 21 arranged around the connecting ring 2, and the transmission gear 41 is engaged with the tooth groove 21. The design of the transmission mechanism takes into account the changes in load and the stability during continuous operation to ensure the efficiency and consistency of the emulsification process.
[0025] Working principle: During operation, the motor 4 drives the rotation of the connecting ring 2 through the transmission mechanism, which drives the conduit 3 connected to the connecting ring 2 to rotate on the vacuum emulsifying pot 1. Through rotation, the conduit 3 can continuously guide the flow of materials, allowing them to be uniformly mixed.
[0026] To ensure overall sealing, the end face of the connecting ring 2 is provided with a groove for accommodating the side of the vacuum emulsifying pot 1, and a lip seal 22 is provided between the side wall of the groove and the side of the vacuum emulsifying pot 1.
[0027] In some embodiments, the inlet 31 of the conduit 3 is arranged on the outer side of the connecting ring 2, and the inlet 31 of the conduit 3 is funnel-shaped, and the outlet 33 of the conduit 3 is arranged inside the vacuum emulsifying pot 1. Preferably, the conduit 3 is arranged obliquely, and the inlet 31 of the conduit 3 is higher than the outlet 33 of the conduit 3.
[0028] It can be understood that arranging the inlet 31 of the conduit 3 on the outer side of the connecting ring 2 allows the inlet 31 of the conduit 3 to be easily connected to external equipment or material sources, facilitating the input of materials. After the materials flow into the pipeline, they can quickly enter the interior of the vacuum emulsifying pot 1, avoiding the accumulation or poor flow of materials due to improper positioning of the inlet. The funnel-shaped design of the inlet 31 of the conduit 3 allows the materials to flow into the pipeline quickly and uniformly when entering the conduit 3. The funnel shape helps guide the materials, avoiding overflow or irregular flow, while increasing the entry speed of the fluid and reducing the resistance of the materials passing through the inlet 31. The design of the funnel mouth increases the width of the inlet 31, avoiding local blockage and ensuring smooth input of materials during the emulsification process. The outlet 33 of the conduit 3 is located inside the vacuum emulsifying pot 1, ensuring that the materials can smoothly enter the emulsifying pot for further emulsification. The oblique arrangement of the conduit 3 makes the flow of materials in the pipeline more natural, reducing the residence time of materials in the conduit 3. The angle of inclination ensures smooth flow of materials from the inlet 31 to the outlet 33 of the conduit 3, preventing materials from stagnating or clogging in the conduit 3.
[0029] The inlet 31 of the conduit 3 is higher than the outlet 33 of the conduit 3, which helps to guide the material flow with the aid of gravity. When the material enters the conduit 3, it will naturally fall into the conduit 3, avoiding the phenomenon of stagnant flow caused by material stagnation. This design further reduces the risk of material blockage and helps the material flow better with the aid of gravity when processing high-viscosity materials, further improving the effect and efficiency of the emulsification process. Through this inclined and height difference design, the conduit 3 can effectively guide the material flow, ensuring that the material can stably enter the inside of the emulsifying kettle during the emulsification process, avoiding the situation of uneven emulsification caused by poor flow. This design of conduit 3 system can effectively improve the working efficiency of the emulsifying machine, especially when processing viscous or easily solidified materials, it can ensure the stability and continuity of the emulsifying machine operation.
[0030] In some embodiments, an electromagnetic valve 32 is connected to the middle section of the conduit 3 and is used to control the opening or closing of the conduit 3. The electromagnetic valve 32 is signal connected with the motor 4. The main function of the electromagnetic valve 32 is to control the opening and closing of the conduit 3 according to the needs of the system. When the electromagnetic valve 32 is opened, the material can smoothly enter the vacuum emulsifying kettle 1 through the conduit 3 for emulsification treatment or reaction with the liquid in the vacuum emulsifying kettle 1. When the electromagnetic valve 32 is closed, the material flow is temporarily stopped to prevent unnecessary material from entering the emulsifying kettle, ensuring accurate input of material during the emulsification process. Precise adjustment of the electromagnetic valve 32 can ensure the controllability of the material input amount and emulsification time during production.
[0031] In order to ensure the overall stability, in some embodiments, a rack 5 is further included, which is provided with a first connecting rod 6 and a second connecting rod 7. The first connecting rod 6 and the second connecting rod 7 are respectively connected with the vacuum emulsifying kettle 1. The first connecting rod 6 is arranged above the connecting ring 2, and the second connecting rod 7 is arranged below the connecting ring 2. The rack 5 is the basic rack 5 of the entire emulsifying machine, which is responsible for supporting all key components such as the vacuum emulsifying kettle 1 and the motor 4. The rack 5 is made of a sturdy and durable material such as stainless steel or high-strength alloy steel to ensure that the equipment can withstand long-time and high-load operation.
[0032] In addition, the motor 4 of the present application is arranged outside the conduit 3 to avoid the conduit 3, specifically, the motor 4 is not in the rotation path of the conduit 3, preventing the conduit 3 from colliding with the motor 4 during rotation.
[0033] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims
1. A homogenizing vacuum emulsifier characterized by, The utility model relates to a vacuum emulsifying pot and motor, the vacuum emulsifying pot is equipped with the connecting ring around the side of vacuum emulsifying pot, the connecting ring is rotatably connected with the vacuum emulsifying pot and can rotate relative to the vacuum emulsifying pot, the connecting ring is connected with the conduit that penetrates the connecting ring, the conduit extends to the inside of the vacuum emulsifying pot, the vacuum emulsifying pot is connected with the motor, and the transmission mechanism is equipped between the output of motor and the connecting ring.
2. A homogenizing vacuum emulsifier according to claim 1, characterized in that: The end surface of the connecting ring is equipped with the recess for accommodating the side of vacuum emulsifying pot, and the side wall of recess and the side of vacuum emulsifying pot are equipped with the lip seal.
3. A homogenizing vacuum emulsifier according to claim 1, characterized in that: The inlet of conduit is arranged outside the connecting ring, and the inlet of conduit is funnel-shaped, and the outlet of conduit is arranged inside the vacuum emulsifying pot.
4. A homogenizing vacuum emulsifier according to claim 3, characterized in that: The conduit is arranged obliquely, and the inlet of conduit is arranged higher than the outlet of conduit.
5. A homogenizing vacuum emulsifier according to claim 4, characterized in that: The electromagnetic valve is connected to the middle section of conduit and is used to control the opening or closing of conduit, and the electromagnetic valve is signal-connected with the motor.
6. A homogenizing vacuum emulsifier according to claim 1, characterized in that: The transmission mechanism includes transmission gear, the transmission gear is connected to the output of motor, the outside of connecting ring is equipped with the gear slot around the connecting ring, and the transmission gear is engaged with the gear slot.
7. A homogenizing vacuum emulsifier according to claim 1, characterized in that: The utility model also includes the frame, the frame is equipped with first connecting rod and second connecting rod, the first connecting rod and second connecting rod are connected with the vacuum emulsifying pot respectively, the first connecting rod is arranged above the connecting ring, and the second connecting rod is arranged below the connecting ring.
8. A homogenizing vacuum emulsifier according to claim 1, characterized in that: The motor is arranged outside the conduit to avoid the conduit.