Double-end mechanical descaling equipment

Abstract

The utility model relates to double-end mechanical descaling equipment which comprises a base and two descaling mechanisms installed on the base and arranged oppositely, and a supporting frame for supporting a blank is arranged between the two descaling mechanisms. The descaling mechanism comprises a mounting base, a main shaft rotationally connected with the mounting base and a driving device for driving the main shaft to rotate, a descaling disc is mounted at one end, facing the blank, of the main shaft, and a scraper extending in the radial direction is fixedly arranged on the side wall, facing the end face of the blank, of the descaling disc; the rotating directions of the descaling discs of the two descaling mechanisms are opposite; the descaling device further comprises a driving mechanism for driving at least one descaling mechanism to move towards the other descaling mechanism. The descaling device has the advantages that the two descaling discs which rotate in the opposite directions are used for removing oxide skin on the two end faces of a blank, mechanical descaling is achieved, the internal structure of the blank cannot be affected, the contact between the descaling discs and the blank is flexible contact through the arrangement of the springs, and the descaling effect is good. And damage to equipment or a blank caused by too large resistance is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to new energy technology field especially relates to solar light and heat utilization field, specifically points to a kind of double-end mechanical descaling equipment. BACKGROUND

[0002] Forging is a common processing method, mainly using forging press to press metal blank to obtain a certain shape and size of the forging. In order to ensure the mechanical properties of the blank, the blank needs to be heated before forging. After heating the blank, the oxide skin is inevitably formed on the surface of the blank, so the blank needs to be descaled before forging.

[0003] Descale refers to removing the oxide skin on the surface of the blank to prevent defects from being pressed into the workpiece surface, thereby improving the surface quality of the product. Currently, the main way to remove the oxide skin is descaling machine and high-pressure water.

[0004] The descaling machine uses the two end faces of the blank as clamping surfaces to clamp the blank during descaling operation, and uses the polishing device to remove the oxide skin on the cylindrical surface of the blank. Since the end face of the blank is used for clamping, the oxide skin on the two end faces of the blank cannot be removed, and the oxide skin on the two end faces of the blank needs to be manually removed after the blank is removed, which is easy to be burned by the high temperature of the blank and has low work efficiency.

[0005] The high-pressure water descaling method can remove the oxide skin on the cylindrical surface and the two end faces of the blank. However, high-pressure water descaling can cause environmental pollution in the workshop and affect the internal structure of the blank, which is not suitable for descaling the uncooled blank. INVENTION CONTENTS

[0006] The utility model provides a double-end mechanical descaling equipment to solve the problems of the prior art, which realizes the removal of the oxide skin on the two end faces of the blank.

[0007] The utility model is realized through the following technical schemes, provides a kind of double-end mechanical descaling equipment, including base and the two descaling mechanisms of installation on base and opposite setting, support frame is provided between the two descaling mechanisms and supports blank;The descaling mechanism includes mounting seat, main shaft rotationally connected with the mounting seat, and driving device for driving the rotation of the main shaft, the main shaft is installed with descaling disc towards one end of blank, the side wall towards the end face of blank of the descaling disc is fixed with the scraper extending along the radial direction;The rotation direction of the descaling disc of the two descaling mechanisms is opposite;Further include the driving mechanism for driving at least one descaling mechanism to move towards another descaling mechanism.

[0008] In use, the high-temperature blank is placed on the support frame, the scrapers of the two descaling mechanisms are in contact with the two end faces of the blank through the action of the driving mechanism, the driving device drives the two descaling discs to rotate in opposite directions, and the scrapers on the two descaling discs are in relative motion with the blank, so that the scales on the end face of the blank are removed.

[0009] As an optimization, the descaling mechanism further comprises a fixed disc located on the side of the descaling disc away from the blank, the fixed disc is fixedly connected with the main shaft, and a plurality of circumferentially distributed guide shafts are fixedly arranged on the fixed disc and penetrate the descaling disc and are in sliding connection with the descaling disc. A spring is further sleeved on the guide shaft, and the two ends of the spring are respectively abutted against the descaling disc and the fixed disc. The optimization scheme is provided, so that the descaling disc can move away from the blank along the guide shaft when subjected to a larger resistance, and the spring is compressed at the same time. After the larger resistance disappears, the descaling disc is reset under the elastic force of the spring, ensuring the safety of use and avoiding damage to the end face of the blank.

[0010] As an optimization, the side wall of the descaling disc towards the end face of the blank is further fixedly provided with a toothed plate, and a plurality of teeth are fixedly arranged on the side wall of the toothed plate towards the end face of the blank. The optimization scheme is provided, and the teeth are first inserted into the scale layer. Since the contact area between the teeth and the scale is small, the scale is more easily broken, thereby facilitating the scraping of the scraper on the scale.

[0011] As an optimization, the end face of the scraper towards the blank is a bevel, and the distance between the bevel and the descaling disc gradually increases in the rotation direction of the descaling disc. The optimization scheme is provided, so that only the front edge of the scraper performs scraping, reducing the contact area between the scraper and the scale or the blank, thereby reducing the rotational resistance of the descaling disc.

[0012] As an optimization, the mounting seat is in sliding connection with the base, and the driving mechanism is a push cylinder arranged in the axial direction of the blank, and the mounting seat of each descaling mechanism is connected with a push cylinder. The optimization scheme provides two push cylinders to push the two descaling mechanisms to move in the axial direction of the blank, so that the descaling discs of the two descaling mechanisms are in contact with the end face of the blank more quickly, thereby improving the work efficiency.

[0013] As an optimization, the support frame comprises at least two support tables distributed in the axial direction of the blank, the support tables are fixedly connected with the base, and a placing groove adapted to the blank is formed in the support table. The optimization scheme provides at least two support tables to increase the support distance of the blank, thereby ensuring the stability of the blank, and the placing groove is arranged to prevent the blank from falling off the support table during the end face descaling process.

[0014] The utility model discloses a beneficial effect is: utilize the opposite rotation direction of two descaling disc to the both ends of the blank of oxide skin's removal, not only realized mechanical descaling, and will not cause the influence to the internal organization of blank, through setting up spring, make the contact of descaling disc and blank is flexible contact, avoid the damage to equipment or blank when the resistance is too big. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the whole structure schematic diagram of the utility model;

[0016] Figure 2 It is the descaling mechanism structure schematic diagram of the utility model;

[0017] Figure 3 It is Figure 2 middle A view;

[0018] Figure 4 It is Figure 3 middle A-A section view;

[0019] Figure 5 It is Figure 3 middle B-B section view;

[0020] Figure 6 It is the support platform structure schematic diagram;

[0021] The shown in the figure:

[0022] 1, push cylinder, 2, descaling mechanism, 3, support frame, 4, base, 5, blank, 6, descaling disc, 7, guide shaft, 8, fixed disc, 9, main shaft, 10, driving device, 11, mounting seat, 12, spring, 13, scraper, 14, toothed plate. DETAILED DESCRIPTION

[0023] In order to clearly illustrate the technical features of the scheme, the following through specific embodiment, the scheme is described.

[0024] In the forging process, the blank is usually cylindrical, and the descaling equipment of the embodiment removes the oxide skin on the two end faces of the cylindrical blank. After heating, the blank does not need to be cooled, and can be placed in the descaling equipment by the transfer machine for end face descaling. The end face of the blank is the plane where the two end heads of the blank are located.

[0025] Specifically, as Figure 1 shown, a double-end mechanical descaling equipment includes a base 4 and two descaling mechanisms 2 installed on the base 4 and oppositely arranged. A support frame 3 is arranged between the two descaling mechanisms 2 to support the blank 5. The two descaling mechanisms are located on the left and right sides of the blank and are symmetrically arranged about the blank.

[0026] The descaling mechanism 2 comprises a mounting base 11, a main shaft 9 rotationally connected with the mounting base 11, and a driving device 10 for driving the main shaft to rotate, wherein the driving device is an electric motor. The main shaft is provided at one end thereof facing the blank with a descaling disc 6 opposite to the end surface of the blank, and the descaling disc is coaxial with the blank, and the axis of the blank extends in the horizontal direction. The descaling disc is further provided with a pair of radially extending scrapers 13 fixed on the side wall thereof facing the end surface of the blank, and the scrapers are arranged in the radial direction, and during rotation of the scrapers, the scrapers cover the entire end surface of the blank.

[0027] The rotation directions of the descaling discs of the two descaling mechanisms are opposite, so that relative movement occurs between the descaling discs and the blank, thereby removing the oxide scale.

[0028] The descaling mechanism further comprises a fixed disc 8 located at the side of the descaling disc 6 away from the blank, and the fixed disc 8 is fixedly connected with the main shaft 9, and the fixed disc, the main shaft, the descaling disc and the blank are coaxial, and a plurality of circumferentially distributed guide shafts 7 are fixedly arranged on the fixed disc and extend through the descaling disc 6 and are in sliding connection with the descaling disc, and springs 12 are further arranged on the guide shafts 7 and abut against the descaling disc 6 and the fixed disc 8 at two ends thereof. A through hole is formed in the descaling disc and is adapted to the guide shaft, and when the spring is in a natural state, the guide shaft extends into the through hole, and the guide shaft is used to transmit torque to drive the descaling disc to rotate, and the length of the through hole is used to provide space for movement of the descaling disc, thereby avoiding the guide shaft from abutting against the blank. The inner diameter of the through hole is greater than the diameter of the guide shaft, so that the descaling disc can be inclined relative to the guide shaft, and the spring is used to make the scrapers on the descaling disc better contact the end surface of the blank when the end surfaces of the blank are not parallel.

[0029] The end surface of the scraper 13 facing the blank is an inclined surface, and the distance between the inclined surface and the descaling disc gradually increases in the rotation direction of the descaling disc. The front edge of the inclined surface is a blade part, and during removal of the oxide scale, the rear part of the blade does not contact the oxide scale or the blank, thereby reducing the rotational resistance of the descaling disc.

[0030] The descaling disc is further provided with a toothed plate 14 fixed on the side wall thereof facing the end surface of the blank, and a plurality of teeth are fixed on the side wall of the toothed plate facing the end surface of the blank. The tips of the teeth face the end surface of the blank, and the axial height of the teeth is greater than the axial height of the blade part of the scraper, so that the teeth contact the oxide scale before the scraper, and the teeth are used to damage the oxide layer to facilitate removal of the oxide scale by the scraper.

[0031] The descaling device of the embodiment further comprises a driving mechanism for driving the at least one descaling mechanism to move towards the other descaling mechanism. As an optimization, the mounting seat 11 of the embodiment is in sliding connection with the base 4, and a sliding rail is fixed on the mounting seat, and a sliding groove adapted to the sliding rail is formed on the base, and the sliding rail and the sliding groove are arranged along the axial direction of the blank. The driving mechanism is a pushing cylinder 1 arranged along the axial direction of the blank, and the mounting seat of each descaling mechanism is connected with a pushing cylinder 1, and the pushing cylinder is used to drive the descaling mechanism to move close to or away from the blank.

[0032] The support frame 3 comprises at least two support tables distributed along the axial direction of the blank, and the support tables are detachably fixed to the base 4, and a placing groove adapted to the blank is formed on each support table. The placing groove of the embodiment is a V-shaped groove, and the corresponding support table can be replaced according to the diameter of the blank.

[0033] In use, the high-temperature cylindrical blank is placed horizontally on the support frame, and the two descaling mechanisms are pushed by the pushing cylinders on both sides, and the driving device is used to drive the descaling discs to rotate, and the rotation directions of the descaling discs of the two descaling mechanisms are opposite, the penetrating teeth on the descaling discs of the two descaling mechanisms first penetrate into the scale layer, and at the same time, the scale layer is damaged by the rotation, with the horizontal movement of the descaling mechanism, the scraper contacts the scale layer, and in the process of rotation, the scale on the two end faces of the blank is scraped off, after the scale is removed, the two pushing cylinders drive the two descaling mechanisms to move away from the blank, and the blank is moved away by using a reclaimer, and the next blank to be descaled is placed on the support frame, and the above process is repeated.

[0034] Of course, the above description is not limited to the above examples, and the technical features not described in the utility model can be realized by or using the prior art, which will not be described here; the above embodiments and drawings are only used to illustrate the technical scheme of the utility model and are not a limitation on the utility model, and the utility model has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that the changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the utility model do not deviate from the purpose of the utility model, and should also belong to the protection scope of the claims of the utility model.

Claims

1. A double-ended mechanical descaling apparatus, characterized by: The device comprises a base (4), two descaling mechanisms (2) mounted on the base (4) and arranged oppositely, and a support frame (3) arranged between the two descaling mechanisms (2) and supporting the blank (5); The descaling mechanism (2) comprises a mounting seat (11), a main shaft (9) rotationally connected with the mounting seat, and a driving device (10) driving the rotation of the main shaft, one end of the main shaft towards the blank is provided with a descaling disc (6), and a scraper (13) extending in the radial direction is fixedly arranged on the side wall of the end face of the descaling disc towards the blank; the rotation directions of the descaling discs of the two descaling mechanisms are opposite; The device further comprises a driving mechanism driving at least one descaling mechanism to move towards the other descaling mechanism.

2. A double head mechanical descaling apparatus according to claim 1, characterized in that: The descaling mechanism further comprises a fixed disc (8) located on the side of the descaling disc (6) away from the blank, the fixed disc (8) is fixedly connected with the main shaft (9), a plurality of guide shafts (7) distributed in the circumferential direction are fixedly arranged on the fixed disc (8), the guide shafts (7) penetrate the descaling disc (6) and are in sliding connection with the descaling disc, springs (12) are further sleeved on the guide shafts (7), and two ends of the spring (12) are respectively abutted against the descaling disc (6) and the fixed disc (8).

3. A double head mechanical descaling apparatus according to claim 1, characterized in that: The descaling disc further comprises a tooth-embedding plate (14) fixedly arranged on the side wall of the end face of the descaling disc towards the blank, and a plurality of tooth-embedding plates are fixedly arranged on the side wall of the end face of the tooth-embedding plate towards the blank.

4. A double-ended mechanical descaling apparatus according to claim 3, wherein: The end face of the scraper (13) towards the blank is a bevel, and the distance between the bevel and the descaling disc gradually increases in the rotation direction of the descaling disc.

5. A double head mechanical descaling apparatus according to claim 1, characterized in that: The mounting seat (11) is in sliding connection with the base (4), the driving mechanism is a pushing cylinder (1) arranged in the axial direction of the blank, and the mounting seats of the two descaling mechanisms are respectively connected with the pushing cylinder.

6. A double head mechanical descaling apparatus according to claim 1, characterized in that: The support frame (3) comprises at least two support tables distributed in the axial direction of the blank, the support tables are fixedly connected with the base (4), and a placing groove adapted to the blank is formed in the support table.

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