Photovoltaic support machining device
By designing a photovoltaic bracket processing device and using an automated grinding mechanism to fix and grind the photovoltaic bracket, the problem of low efficiency in manual grinding was solved, and efficient processing for mass production of photovoltaic brackets was achieved.
Patent Information
- Application Number
- CN202520457902.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-17
AI Technical Summary
In the current photovoltaic bracket manufacturing process, manual grinding is inefficient and difficult to meet the needs of mass production of photovoltaic brackets, resulting in high production costs.
Design a photovoltaic bracket processing device, including upper and lower worktables and a grinding mechanism. The photovoltaic bracket is fixed by a pressing component, and the grinding plate is driven by a lifting component and a moving component to automatically grind the photovoltaic bracket.
The process of automating the grinding of photovoltaic brackets has been realized, which has improved processing efficiency and reduced production costs.
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Figure CN223947502U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to photovoltaic support processing technical field, especially related to a photovoltaic support processing device. BACKGROUND
[0002] Photovoltaic, photovoltaic power generation system, it ingeniously utilizes the photovoltaic effect of semiconductor material, and solar radiation energy is efficiently converted into electric energy. The system is mainly divided into independent photovoltaic system and grid-connected photovoltaic system, and is composed of a series of key equipment such as solar cell square array, battery pack, charge-discharge controller, inverter, ac distribution cabinet, solar tracking control system. Among them, the photovoltaic support is one of the most important components in the photovoltaic power generation process, generally used for providing stable support structure for solar cell panel, and the surface of the photovoltaic support needs to be polished in the general photovoltaic support processing process, because there may be some burrs on the surface of the photovoltaic support, and polishing can remove these burrs to make the support surface smoother and more flat.
[0003] The existing technology, when processing photovoltaic support, the photovoltaic support is checked, the photovoltaic support with burr and other requirements that need to be polished is selected out, so as to polish it, generally by controlling the processing process to reduce the photovoltaic support that needs to be polished, therefore, when individual photovoltaic support that needs to be polished appears, it is generally polished manually. With the increase of photovoltaic support production, a large number of photovoltaic supports that need to be polished will also be produced in the processing process, and it is difficult to adapt to the mass production of photovoltaic support by using the transmission mode for polishing, therefore, a new polishing device is needed to polish the photovoltaic support to reduce the production cost and improve the polishing efficiency. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a photovoltaic support processing device to overcome the problems in the above background technology. The specific technical scheme is as follows:
[0005] A photovoltaic support processing device, comprising an upper workbench and a lower workbench, a first polishing mechanism is arranged on the upper workbench, a second polishing mechanism is arranged on the lower workbench between the upper workbench and the lower workbench, an upper base is arranged on the upper workbench, an upper mounting groove is arranged on the upper base, an upper extrusion assembly is connected to the both sides of the upper mounting groove on the upper base, a lower base is arranged on the lower workbench, a lower mounting groove is arranged on the lower base, a lower extrusion assembly is connected to the both sides of the lower mounting groove on the lower base, the upper mounting groove and the lower mounting groove are used for mounting photovoltaic support, and the upper extrusion assembly and the lower extrusion assembly are used for extruding and fixing the photovoltaic support.
[0006] Preferably, the first polishing mechanism comprises a first lifting assembly, a first moving frame is connected to the first lifting assembly, a first telescopic rod is connected between the first moving frame and the upper workbench, two groups of first moving assemblies are connected to the first moving frame, first polishing plates are connected to the first moving assemblies, and the first polishing plates are located above the upper mounting groove.
[0007] Preferably, the first moving assembly comprises a first motor, the first motor is connected to one end of the first moving frame, a first screw rod is connected to the first motor, one end of the first screw rod is connected to the other end of the first moving frame, a first nut is connected to the first screw rod, a first connecting seat is connected to the first nut, a connecting plate is connected to the first connecting seat, and the first polishing plate is connected to the connecting plate.
[0008] Preferably, the first lifting assembly comprises a first lifting motor, a first lead screw is connected to the first lifting assembly, a first nut is connected to the first lead screw, a first connecting plate is connected to the first nut, a connecting block is connected to the first connecting plate, the connecting block is connected to the first moving frame, the first moving frame is provided with a first through hole, the first lead screw passes through the first through hole and is connected to a support plate, the support plate is connected to a support rod, and the support rod is connected to the upper workbench.
[0009] Preferably, the first polishing plate comprises a first polishing plate body and a second polishing plate body, two first polishing plate bodies are connected to one group of first moving assemblies, and two second polishing plate bodies are connected to the other group of first moving assemblies.
[0010] Preferably, the second polishing mechanism comprises a second lifting assembly, a second moving frame is connected to the second lifting assembly, a second telescopic rod is connected between the second moving frame and the lower workbench, two groups of second moving assemblies are connected to the second moving frame, second polishing plates are connected to the second moving assemblies, and the second polishing plates are located above the lower mounting groove.
[0011] Preferably, the second moving assembly comprises a second motor, the second motor is connected to one end of the second moving frame, a second screw rod is connected to the second motor, one end of the second screw rod is connected to the other end of the second moving frame, a second nut is connected to the second screw rod, a second connecting seat is connected to the second nut, and the second polishing plate is connected to the second connecting seat.
[0012] Preferably, the second lifting assembly comprises a second lifting motor, a second screw rod connected to the second lifting assembly, a second nut connected to the second screw rod, a second connecting plate connected to the second nut, a connecting block connected to the second connecting plate, and a second moving frame connected to the connecting block, wherein the second screw rod passes through a second through hole of the second moving frame and is connected to a mounting plate, and the mounting plate is connected to the upper workbench.
[0013] Preferably, the second screw rod is provided with a plurality of second polishing plates.
[0014] Preferably, a support is connected between the upper workbench and the lower workbench.
[0015] The photovoltaic support machining device provided by the utility model can replace the traditional polishing method and improve the polishing efficiency when machining mass-produced photovoltaic supports. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. In all the drawings, similar elements or parts are generally identified by similar reference signs. In the drawings, each element or part is not necessarily drawn according to the actual proportion.
[0017] Figure 1 is a structural schematic view of the photovoltaic support machining device provided by the utility model;
[0018] Figure 2 is a structural schematic view of the first polishing mechanism provided by the utility model;
[0019] Figure 3 is a structural schematic view of the second polishing mechanism provided by the utility model;
[0020] Figure 4 is a structural schematic view of the second polishing mechanism provided by the utility model;
[0021] Figure 5 is a structural schematic view of the upper base provided by the utility model;
[0022] Figure 6 is a structural schematic view of the lower base provided by the utility model;
[0023] Figure 7Is the structural schematic diagram of the first polishing plate provided by the utility model;
[0024] Figure 8 Is the structural schematic diagram of the second polishing plate provided by the utility model. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] In the description of the utility model, it needs to be explained that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top", "bottom", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side" and the like is the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.
[0027] In the description of the utility model, the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, more than and the like are understood as not including the number, above, below, within and the like are understood as including the number. If the terms "first", "second", "third" are described, they are only for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.
[0028] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "setting" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection, it can be mechanical connection, or electrical connection, it can be direct connection, or indirect connection through intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation. The embodiments thereof will be described below according to the overall structure of the utility model.
[0029] Reference Figure 1The utility model provides a kind of photovoltaic support processing device, including upper workbench 1 and lower workbench 2, first polishing mechanism 3 is provided on the upper workbench 1, second polishing mechanism 4 is provided on the lower workbench 2 between the upper workbench 1 and the lower workbench 2, upper pedestal 5 is provided on the upper workbench 1, upper mounting groove 50 is provided on the upper pedestal 5, upper extrusion assembly 6 is connected on the both sides of the upper mounting groove 50 of the upper pedestal 5, lower pedestal 7 is provided on the lower workbench 2, lower mounting groove 70 is provided on the lower pedestal 7, lower extrusion assembly 8 is connected on the both sides of the lower mounting groove 70 of the lower pedestal 7, the upper mounting groove 50 and the lower mounting groove 70 are used to install photovoltaic support 9, the upper extrusion assembly 6 and the lower extrusion assembly 8 are used to extrude and fix photovoltaic support 9.
[0030] Refer to Figure 1 The upper workbench 1 and the lower workbench 2 are connected with support 10.
[0031] Refer to Figure 5 In the embodiment, four lower mounting grooves 70 are provided on the upper pedestal 5, each upper mounting groove 50, upper extrusion assembly 6 is mounted on the both sides of each upper mounting groove 50, upper extrusion assembly 6 is staggeredly arranged between adjacent upper mounting grooves 50, and the upper extrusion assembly 6 can extrude and fix photovoltaic support 9 in the upper mounting groove 50.
[0032] Refer to Figure 6 In the embodiment, four lower mounting grooves 70 are provided on the upper pedestal 5, each upper mounting groove 50, upper extrusion assembly 6 is mounted on the both sides of each upper mounting groove 50, upper extrusion assembly 6 is staggeredly arranged between adjacent upper mounting grooves 50, and the upper extrusion assembly 6 can extrude and fix photovoltaic support 9 in the upper mounting groove 50.
[0033] Refer to Figure 2 The first polishing mechanism 3 includes first lifting assembly 31, first moving frame 32 is connected on the first lifting assembly 31, first telescopic rod 33 is connected between the first moving frame 32 and the upper workbench 1, two groups of first moving assembly 34 are connected on the first moving frame 32, first polishing plate 35 is connected on the first moving assembly 34, and the first polishing plate 35 is located above the upper mounting groove 50.
[0034] Refer to Figure 2The first moving component 34 includes a first motor 341, which is connected to one end of the first moving frame 32. A first screw 342 is connected to the first motor 341, one end of which is connected to the other end of the first moving frame 32. A first nut is connected to the first screw 342, and a first connecting seat 343 is connected to the first nut. A connecting plate 344 is connected to the first connecting seat 343, and a first grinding plate 35 is connected to the connecting plate 344.
[0035] Specifically, the first motor 341 enables the first screw 342 to rotate, thereby achieving horizontal movement of the first grinding plate 35, which grinds the photovoltaic bracket 9 during its movement. (See reference...) Figure 2 The first lifting assembly 31 includes a first lifting motor 311, a first lead screw 312 connected to the first lifting assembly 31, a first lead screw nut connected to the first lead screw 312, a first connecting plate 313 connected to the first lead screw nut, a connecting block 314 connected to the first connecting plate 313, the connecting block 314 connected to the first moving frame 32, the first moving frame 32 having a first through hole 320, the first lead screw 312 passing through the first through hole 320 and connected to a support plate 315, the support plate 315 connected to a support rod 316, and the support rod 316 connected to the upper worktable 1.
[0036] The first lifting motor 311 rotates the first lead screw 312, thereby causing the first lead nut and the first connecting plate 313 connected to the first lead nut to move up or down, allowing the first moving frame 32 to move up or down, and thus moving the first grinding plate 35 away from or closer to the photovoltaic bracket 9. The first lead screw 312 passes through a first through hole 320 on the first moving frame 32, and the diameter of the first through hole 320 is much larger than the outer diameter of the first lead screw 312, ensuring that the first moving frame 32 does not contact the first lead screw 312 when it moves.
[0037] See Figure 7 The first grinding plate 35 includes a first grinding plate body 351 and a second grinding plate body 352. The two first grinding plate bodies 351 are connected to one set of the first moving components 34, and the two second grinding plate bodies 352 are connected to the other set of the first moving components 34. The first grinding plate body 351 and the second grinding plate body 352 are configured according to the different installation methods of the photovoltaic bracket 9 to be ground.
[0038] See 3 and Figure 4The second polishing mechanism 4 comprises a second lifting assembly 41, a second moving frame 42 is connected to the second lifting assembly 41, a second telescopic rod 43 is connected between the second moving frame 42 and the lower workbench 2, two groups of second moving assemblies 44 are connected to the second moving frame 42, and a second polishing plate 45 is connected to the second moving assemblies 44.
[0039] Referring to Figure 3 The second moving assembly 44 comprises a second motor 441 connected to one end of the second moving frame 42, a second screw rod 442 connected to the second motor 441, one end of the second screw rod 442 connected to the other end of the second moving frame 42, a second nut connected to the second screw rod 442, a second connecting seat 443 connected to the second nut, and the second polishing plate 45 connected to the second connecting seat 443.
[0040] The second motor 441 can drive the second screw rod 442 to rotate, thereby realizing horizontal movement of the second polishing plate 45, and the second polishing plate 45 can polish the photovoltaic support 9 during movement.
[0041] Referring to Figure 4 The second lifting assembly 41 comprises a second lifting motor 411, a second screw rod 412 connected to the second lifting assembly 41, a second nut connected to the second screw rod 412, a second connecting plate 413 connected to the second nut, a connecting block connected to the second moving frame 42, the second moving frame 42 being provided with a second through hole 420, the second screw rod 412 being connected to a mounting plate 414 after penetrating through the second through hole 420, and the mounting plate 414 being connected to the upper workbench 1.
[0042] The second lifting motor 411 drives the second screw rod 412 to rotate, thereby realizing upward or downward movement of the second nut and the second connecting plate 413 connected to the second nut, enabling the second moving frame 42 to move upward or downward, and further enabling the second polishing plate 45 to move away from or close to the photovoltaic support 9.
[0043] The second screw rod 412 penetrates through the second through hole 420 on the second moving frame 42, the diameter of the second through hole 420 is much larger than the outer diameter of the second screw rod 412, so that the second moving frame 42 does not contact the second screw rod 412 when the second moving frame 42 moves.
[0044] Referring to Figure 3 and Figure 8 A plurality of second polishing plates 45 are arranged on the second screw rod 442.
[0045] In summary, the processing device of the photovoltaic support can polish the photovoltaic support, so that the manual polishing is replaced by the processing device in the processing of the photovoltaic support.
[0046] The foregoing description of the specific exemplary embodiments of the present application is for the purpose of illustration and explanation, and is not intended to limit the present application to the precise forms disclosed, and as such many modifications and variations will be apparent to the practitioner skilled in the art. Although embodiments of the present application have been shown and described, it is to be understood that the present application is not limited to the specific embodiments described, and that many changes and modifications can be made by one skilled in the art without departing from the scope or spirit of the present application. The specific features, structures, materials or characteristics described can be combined in any suitable manner in one or more embodiments or examples, and the specific features, structures, materials or characteristics described are chosen and described in the context of the exemplary embodiments for the purpose of explanation and illustration, in order to explain the specific principles of the present application and its practical application, so that those skilled in the art can make modifications, replacements, variations and various different selections and changes to the embodiments after reading the present specification without departing from the principles and purposes of the present application, and the present application is protected by the patent law as long as it is within the scope of the claims.
Claims
1. A photovoltaic racking processing apparatus, characterized by, The utility model provides a photovoltaic support polishing device, including upper workbench (1) and lower workbench (2), first polishing mechanism (3) is arranged on the upper workbench (1), and second polishing mechanism (4) is arranged on the lower workbench (2) between the upper workbench (1) with lower workbench (2), upper base (5) is arranged on the upper workbench (1), upper mounting groove (50) is arranged on the upper base (5), upper extrusion subassembly (6) is connected on the both sides of upper mounting groove (50) on the upper base (5), lower base (7) is arranged on the lower workbench (2), lower mounting groove (70) is arranged on the lower base (7), lower extrusion subassembly (8) is connected on the both sides of lower mounting groove (70) on the lower base (7), and upper mounting groove (50) and lower mounting groove (70) are used for installing photovoltaic support (9), and upper extrusion subassembly (6) and lower extrusion subassembly (8) are used for extruding and fixing photovoltaic support (9).
2. A photovoltaic racking processing apparatus according to claim 1, wherein, The first polishing mechanism (3) includes a first lifting assembly (31), the first lifting assembly (31) is connected with a first moving frame (32), a first telescopic rod (33) is connected between the first moving frame (32) and the upper workbench (1), two groups of first moving assemblies (34) are connected to the first moving frame (32), a first polishing plate (35) is connected to the first moving assembly (34), and the first polishing plate (35) is located above the upper mounting groove (50).
3. A photovoltaic racking processing apparatus according to claim 2, wherein, The first moving assembly (34) includes a first motor (341), the first motor (341) is connected to one end of the first moving frame (32), a first screw rod (342) is connected to the first motor (341), one end of the first screw rod (342) is connected to the other end of the first moving frame (32), a first nut is connected to the first screw rod (342), a first connecting seat (343) is connected to the first nut, a connecting plate (344) is connected to the first connecting seat (343), and the first polishing plate (35) is connected to the connecting plate (344).
4. A photovoltaic racking processing apparatus according to claim 2, wherein, The first lifting assembly (31) includes a first lifting motor (311), a first lead screw (312) is connected to the first lifting assembly (31), a first nut is connected to the first lead screw (312), a first connecting plate (313) is connected to the first nut, a connecting block (314) is connected to the first connecting plate (313), the connecting block (314) is connected with the first moving frame (32), a first through hole (320) is arranged on the first moving frame (32), the first lead screw (312) is connected to a support plate (315) after penetrating through the first through hole (320), the support rod (316) is connected to the support plate (315), and the support rod (316) is connected to the upper workbench (1).
5. A photovoltaic racking processing apparatus according to claim 2, wherein, The first polishing plate (35) comprises a first polishing plate body (351) and a second polishing plate body (352), two first polishing plate bodies (351) are connected to one group of the first moving assembly (34), and two second polishing plate bodies (352) are connected to another group of the first moving assembly (34).
6. A photovoltaic racking processing apparatus according to claim 1, wherein, The second polishing mechanism (4) comprises a second lifting assembly (41), a second moving frame (42) is connected to the second lifting assembly (41), a second telescopic rod (43) is connected between the second moving frame (42) and the lower workbench (2), two groups of second moving assemblies (44) are connected to the second moving frame (42), and second polishing plates (45) are connected to the second moving assemblies (44) and located above the lower mounting groove (70).
7. A photovoltaic racking processing apparatus according to claim 6, wherein, The second moving assembly (44) comprises a second motor (441) connected to one end of the second moving frame (42), a second screw rod (442) connected to the second motor (441), one end of the second screw rod (442) connected to the other end of the second moving frame (42), a second nut connected to the second screw rod (442), a second connecting seat (443) connected to the second nut, and the second polishing plate (45) connected to the second connecting seat (443).
8. A photovoltaic racking processing apparatus according to claim 6, wherein, The second lifting assembly (41) comprises a second lifting motor (411), a second screw rod (412) connected to the second lifting assembly (41), a second nut connected to the second screw rod (412), a second connecting plate (413) connected to the second nut, a connecting block connected to the second connecting plate (413), the connecting block connected to the second moving frame (42), a second through hole (420) arranged on the second moving frame (42), the second screw rod (412) connected to a mounting plate (414) after penetrating through the second through hole (420), and the mounting plate (414) connected to the upper workbench (1).
9. A photovoltaic racking processing apparatus according to claim 7, wherein, A plurality of second polishing plates (45) are arranged on the second screw rod (442).
10. The photovoltaic racking processing apparatus of claim 1, wherein, A support column (10) is connected between the upper workbench (1) and the lower workbench (2).