Columnar carbon extruding and cutting device

By designing a columnar carbon extrusion cutting device, combined with conveyor belt and helical gear transmission, automated cutting is achieved, solving the problem of traditional devices requiring multiple operators, reducing labor costs, optimizing space utilization, and improving production efficiency.

CN223948640UActive Publication Date: 2026-02-27CARBON TECHNOLOGY (DONGGUAN CITY) CO LTD
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Patent Information

Application Number
CN202520188266.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-02-27
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

Traditional carbon extrusion cutting equipment requires multiple operators, resulting in high labor costs and a large footprint, making it difficult to make efficient use of factory space.

Method used

Design a columnar carbon extrusion and cutting device that combines a conveying structure and a cutting structure, enabling a single person to complete the feeding and unloading in the same area. The formed columnar carbon is conveyed by a conveyor belt, and the cutting is automated by combining spiral blades and helical gear transmission, reducing manpower input and optimizing equipment layout.

Benefits of technology

It enables single-person operation to complete loading and unloading, reducing labor costs, reducing equipment footprint, improving production efficiency, and shortening production cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a columnar carbon extruding and cutting device, which relates to the technical field of production equipment, solves the problem that the invested labor cost is increased due to the fact that one person needs to carry out feeding operation and one person needs to carry out discharging operation in the existing equipment, and comprises a working table, an extruding structure arranged above the working table and a conveying structure arranged below the working table, the conveying structure comprises a material conveying box, conveying rollers and a conveying belt, the material conveying box is installed below the workbench, the two parallel conveying rollers are arranged in the material conveying box, the conveying rollers are connected with the interior of the material conveying box through rotating shafts, the two conveying rollers are in transmission connection through the conveying belt, and a conveying motor is installed on the front end face of the material conveying box. The output end of the conveying motor penetrates through the side face of the conveying box and is connected with one rotating shaft, feeding and discharging of the whole equipment are achieved in the same area, the investment of excessive operators can be reduced, the labor cost is reduced, meanwhile, the whole conveying structure is arranged below the workbench, and the occupied space in a factory is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of production equipment technology, specifically a columnar carbon extrusion and cutting device. Background Technology

[0002] Activated carbon is an excellent adsorbent. It is made from raw materials such as wood charcoal, bamboo charcoal, various fruit shells and high-quality coal through a series of processes including crushing, sieving, catalyst activation, rinsing, drying and screening.

[0003] Currently, the factory mixes charcoal with other raw materials and then extrudes it using molding equipment to form cylindrical blocks that are easy to package and transport. Traditional extrusion cutting devices have far-off feed and discharge ports, requiring two or more operators, resulting in high labor costs. Utility Model Content

[0004] The purpose of this invention is to provide a cylindrical carbon extrusion and cutting device that allows a single person to complete the feeding and unloading in the same area, reducing labor input costs, and can solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a columnar carbon extrusion and cutting device, comprising a worktable, an extrusion structure installed above the worktable, and a conveying structure installed below the worktable. The conveying structure includes a feeding box, conveying rollers, and a conveyor belt. The feeding box is installed below the worktable, and two parallel conveying rollers are provided inside the feeding box. The conveying rollers are rotatably connected to the inside of the feeding box via a rotating shaft. The two conveying rollers are connected by a conveyor belt. A conveying motor is installed on the front end of the feeding box, and the output end of the conveying motor passes through the side of the feeding box and is connected to one of the rotating shafts.

[0006] Preferably, the extrusion structure includes a storage bin, a feeding pipe, a main shaft, and a horizontal pipe. Several support rods are fixedly connected to the outer wall of the workbench. A storage bin is provided at the top of the workbench. The outlet below the storage bin is connected to the feeding pipe. A horizontal pipe is provided below the storage bin. The bottom end of the feeding pipe is connected to the side wall of the horizontal pipe. One end of the horizontal pipe is connected to an L-shaped pipe, and the other end is fixedly connected to a baffle. The baffle is vertically erected and its bottom is fixedly connected to the surface of the workbench. A reduction motor is installed on the outer side of the baffle. The output end of the reduction motor passes through the baffle and is fixedly installed with a horizontally set main shaft. Spiral blades are fixedly connected to the outer wall of the main shaft inside the horizontal pipe. The vertical end of the L-shaped pipe is fixedly connected to the surface of the workbench.

[0007] Preferably, a number of reinforcing rods are fixedly connected to the outer wall of the storage bin, and the bottom end of the reinforcing rods is fixedly connected to the top surface of the workbench.

[0008] Preferably, the cutting structure comprises a transmission shaft, the inner bottom of the feeding box is rotationally connected with a vertically arranged transmission shaft near the rotating shaft, the top end of the transmission shaft is rotationally connected with the bottom of the workbench, a first bevel gear is fixedly sleeved on the rotating shaft adjacent to the transmission shaft, a second bevel gear meshing with the first bevel gear is fixedly sleeved on the transmission shaft, a rotating rod is fixedly sleeved on the outer surface of the top end of the transmission shaft, and a cutting blade is mounted on the surface of the rotating rod.

[0009] Preferably, the rotating rod and the cutting blade are both provided with threaded holes, and matching bolts are threadedly connected in the threaded holes, so that the cutting blade can be replaced when worn or damaged, and the easy-to-damage parts can be replaced, thereby ensuring continuous use of the entire device.

[0010] Preferably, the cutting blade is arranged directly below the vertical end of the L-shaped pipeline, and the inner diameter of the outlet of the vertical end of the L-shaped pipeline is smaller than the length of the cutting blade, so that the length of the cutting blade is ensured, and the outer lateral wall of the cylindrical carbon after molding is completely contacted and cut by the cutting blade.

[0011] Compared with the prior art, the beneficial effects of the utility model are that: the cylindrical carbon is conveyed to the area below the feeding by the conveying belt on the conveying structure, one person can continue to manually feed, the feeding and discharging of the entire device are realized in the same area, the number of operating personnel can be reduced, the labor cost is reduced, the conveying structure is arranged below the workbench, the land occupation is small, the indoor space occupation is reduced, and the space is fully utilized. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the sectional structure of the front view direction of the extrusion structure in the utility model;

[0014] Figure 3 It is a schematic diagram of the structure of the conveying structure and the cutting structure in the utility model;

[0015] Figure 4 It is Figure 3 a schematic diagram of the local enlarged structure of position A in the utility model.

[0016] In the figure: 1, workbench; 2, extrusion structure; 201, storage bin; 202, support rod; 203, second support leg; 204, baffle; 205, speed reducer motor; 206, blanking pipe; 207, main shaft; 208, spiral blade; 209, horizontal pipeline; 2010, L-shaped pipeline; 3, conveying structure; 301, feeding box; 302, conveying motor; 303, conveying roller; 304, rotating shaft; 305, conveying belt; 4, cutting structure; 401, transmission shaft; 402, first helical gear; 403, second helical gear; 404, cutting blade; 405, rotating rod; 406, bolt. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0018] Please refer to Figure 1 and Figure 3 , a kind of columnar carbon extrusion cutting device is shown in the drawing, including workbench 1, and extrusion structure 2 installed above workbench 1 and conveying structure 3 installed below workbench 1, it is characterized in that, conveying structure 3 includes feeding box 301 and conveying roller 303 and conveying belt 305, feeding box 301 is installed below workbench 1, the inside of feeding box 301 is provided with two parallelly arranged conveying rollers 303, conveying roller 303 is rotatably connected with the inside of feeding box 301 by rotating shaft 304, two conveying rollers 303 are drivingly connected by conveying belt 305, feeding box 301 front end face is provided with conveying motor 302, the output end of conveying motor 302 penetrates the side of feeding box 301 and is connected with one of rotating shaft 304, it needs to be explained that, operator pours mixed raw material into the inside of storage bin 201, starts extrusion structure 201, then starts conveying motor 302, columnar carbon raw material is formed after being extruded, and is cut by cutting structure 4 to form columnar block, falls into the surface of conveying belt 301 under the action of its own gravity, conveying belt 301 conveys columnar carbon to the area below feeding, and single person can continue to manually feed in the feeding and discharging area of the whole equipment, so that the number of operators can be reduced, labor cost can be reduced, at the same time, conveying structure 3 is arranged below workbench 1, occupies small area, reduces indoor factory space occupation, and fully utilizes space.

[0019] Please refer to Figure 2 and Figure 3The extrusion structure 2 comprises a storage bin 201, a feeding pipe 206, a main shaft 207 and a horizontal pipe 209. The outer side wall of the workbench 1 is fixedly connected with a plurality of supporting rods 202. The top of the workbench 1 is provided with the storage bin 201. The lower part of the storage bin 201 is communicated with the feeding pipe 206. The lower part of the storage bin 201 is provided with the horizontal pipe 209. The bottom end of the feeding pipe 206 is communicated with the side wall of the horizontal pipe 209. One end of the horizontal pipe 209 is communicated with an L-shaped pipe 2010. The other end is fixedly connected with a baffle 204. The baffle 204 is vertically arranged and fixedly connected with the surface of the workbench 1. A speed reducer 205 is mounted on the outer side of the baffle 204. The output end of the speed reducer 205 penetrates through the baffle 204 and is fixedly connected with the horizontally arranged main shaft 207. The outer side wall of the main shaft 207 arranged in the horizontal pipe 209 is fixedly connected with a spiral blade 208. The vertical end of the L-shaped pipe 2010 is fixedly penetrated through the surface of the workbench 1. It should be noted that the columnar carbon raw material is stored in the storage bin 201 and is subjected to the action of its own gravity, so that the columnar carbon raw material can be automatically fed. The speed reducer 205 is turned on, so that the spiral blade 208 can be driven to rotate in a circle. Thus, the columnar carbon raw material moves towards the inside of the horizontal pipe 209. The columnar carbon raw material can move towards the inside of the L-shaped pipe 209. The columnar carbon raw material is extruded in a cylindrical shape from the L-shaped pipe 209, so that the columnar carbon raw material completes the cylindrical extrusion molding process.

[0020] Referring to Figure 1 The outer side wall of the storage bin 201 is fixedly connected with a plurality of reinforcing rods 203. The bottom end of the reinforcing rod 203 is fixedly connected with the top surface of the workbench 1. It should be noted that the entire storage bin 201 is not only supported by the feeding pipe 206, but also supported by the reinforcing rod 203, so that the support firmness is improved.

[0021] Referring to Figure 1 、 Figure 3 and Figure 4The cutting structure 4 is internally arranged in the feeding box 301, the cutting structure 4 comprises a transmission shaft 401, the transmission shaft 401 is vertically arranged and rotationally connected to the inner bottom of the feeding box 301 close to the rotating shaft 304, the top end of the transmission shaft 401 is rotationally connected to the bottom of the workbench 1, the rotating shaft 304 adjacent to the transmission shaft 401 is fixedly sleeved with a first bevel gear 402, the transmission shaft 401 is fixedly sleeved with a second bevel gear 403 engaged with the first bevel gear 402, the top end of the transmission shaft 401 is fixedly sleeved with a rotating rod 405, the cutting blade 404 is arranged on the surface of the rotating rod 405, it should be noted that during the conveying process, the rotating shaft 304 rotates, the first bevel gear 402 and the second bevel gear 403 are engaged to drive the horizontally arranged rotating shaft 304 to rotate, which can drive the rotating rod 402 to complete the circumferential movement, so that the cutting blade 404 rotates and moves, and when it contacts the extruded columnar carbon, the extrusion and cutting are completed, so that the columnar carbon is cut into single pieces after being formed, and falls onto the surface of the conveying belt 305 under its own gravity, the cutting does not use a new electric drive, the cost investment is reduced, the cutting process and the extrusion process are carried out at the same time, the traditional sequential process is not used, the production cycle is shortened, and the production efficiency is improved.

[0022] Referring to Figure 3 and Figure 4 , the rotating rod 405 and the cutting blade 404 are both provided with threaded holes, and the threaded holes are threadedly connected with matching bolts 406, it should be noted that the bolts 406 are used for connection, which can replace the cutting blade 404 worn or damaged, and replace the vulnerable parts, so that the entire equipment can be continuously used.

[0023] Referring to Figure 2 and Figure 3 , the cutting blade 404 is arranged directly below the vertical end of the L-shaped pipeline 2010, so that the columnar carbon inside the L-shaped pipeline 2010 can be contacted with the cutting blade 404 after being extruded, and the columnar carbon can be cut by the circumferential movement of the cutting blade 404, the inner diameter of the vertical end outlet of the L-shaped pipeline 2010 is smaller than the length of the cutting blade 404, it should be noted that the length of the cutting blade 404 is ensured, so that the outer sidewall of the columnar carbon after being formed can be completely contacted and cut by the cutting blade 404.

[0024] Working principle: open the speed reducer motor 205, can drive helical blade 208 circumferential rotation, thereby columnar carbon raw material moves towards the inside of horizontal pipeline 209, secondly open the conveying motor 302, the rotating shaft 304 rotates, the first helical gear 402 and the second helical gear 403 meshing effect, make the horizontal setting rotating shaft 304 drive vertical setting transmission shaft 401 rotation, can drive rotating rod 402 complete circumferential movement, thereby make the cutting slice 401 rotation movement, when with the extruded columnar carbon contact, thereby complete extrusion cutting, under the action of gravity fall into the surface of the conveyor belt 301, the conveyor belt 301 will columnar carbon be transported to the area below the feeding, the feeding single person can continue to carry out manual unloading.

[0025] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or action from another, and do not necessarily require or imply these entities or actions are in any such actual relationship or order. Also, the term "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that processes-methods-articles or equipment including a series of elements not only include those elements, but also include other elements not explicitly listed, or inherent to such processes-methods-articles or equipment.

[0026] Although the embodiments of the present application have been shown and described, it is understood that various changes- modifications-replacements and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A columnar carbon extrusion cutting device comprising a workbench (1), and an extrusion structure (2) installed above the workbench (1) and a conveying structure (3) installed below the workbench (1), characterized in that, The conveying structure (3) comprises a feeding box (301) and conveying rollers (303) and a conveying belt (305), the feeding box (301) is installed below the workbench (1), the inside of the feeding box (301) is provided with two conveying rollers (303) arranged in parallel, the conveying rollers (303) are rotationally connected with the inside of the feeding box (301) through shafts (304), the two conveying rollers (303) are drivingly connected through the conveying belt (305), the front end face of the feeding box (301) is provided with a conveying motor (302), the output end of the conveying motor (302) penetrates through the side face of the feeding box (301) and is connected with one of the shafts (304). The inside of the feeding box (301) is provided with a cutting structure (4).

2. A columnar carbon extrusion cutting device according to claim 1, wherein: The extrusion structure (2) comprises a storage bin (201), a discharging pipe (206), a main shaft (207) and a horizontal pipeline (209), a plurality of supporting rods (202) are fixedly connected to the outer side wall of the workbench (1), the top of the workbench (1) is provided with the storage bin (201), the lower part of the storage bin (201) is communicated with the discharging pipe (206), the lower part of the storage bin (201) is provided with the horizontal pipeline (209), the bottom end of the discharging pipe (206) is communicated with the side wall of the horizontal pipeline (209), one end of the horizontal pipeline (209) is communicated with an L-shaped pipeline (2010), the other end is fixedly connected with a baffle (204), the baffle (204) is vertically arranged and the bottom is fixedly connected with the surface of the workbench (1), the outer side face of the baffle (204) is provided with a speed reducer motor (205), the output end of the speed reducer motor (205) penetrates through the baffle (204) and is fixedly provided with the horizontally arranged main shaft (207), the outer side wall of the main shaft (207) arranged in the horizontal pipeline (209) is fixedly connected with a spiral blade (208), the vertical end of the L-shaped pipeline (2010) is fixedly penetrated through the surface of the workbench (1).

3. A columnar carbon extrusion cutting device according to claim 2, wherein: The outer side wall of the storage bin (201) is fixedly connected with a plurality of reinforcing rods (203), the bottom end of the reinforcing rod (203) is fixedly connected with the top surface of the workbench (1).

4. A columnar carbon extrusion cutting device according to claim 1, wherein: The cutting structure (4) comprises a transmission shaft (401), the inside bottom of the feeding box (301) is rotationally connected with the vertically arranged transmission shaft (401) close to the position of the shaft (304), the top end of the transmission shaft (401) is rotationally connected with the bottom of the workbench (1), the shaft (304) adjacent to the transmission shaft (401) is fixedly sleeved with a first helical gear (402), the transmission shaft (401) is fixedly sleeved with a second helical gear (403) engaged with the first helical gear (402), the top end of the transmission shaft (401) is fixedly sleeved with a rotating rod (405), the surface of the rotating rod (405) is provided with a cutting blade (404).

5. A columnar carbon extrusion cutting apparatus according to claim 4, wherein: The rotating rod (405) and the cutting blade (404) are both provided with threaded holes, the threaded holes are threadedly connected with matching bolts (406).

6. A columnar carbon extrusion cutting device according to claim 4, wherein: The cutting blade (404) is arranged directly below the vertical end of the L-shaped pipeline (2010), the inner diameter of the vertical end outlet of the L-shaped pipeline (2010) is smaller than the length of the cutting blade (404).