Double-station carrying trolley on small barrel welding conveying line

Abstract

The double-station carrying trolley comprises a hydraulic lifting trolley, a linear guide rail, a supporting block, a driving motor and wheels, the wheels are installed at the four corners of a base of the hydraulic lifting trolley, the four wheels are arranged on the linear guide rail, the left set of wheels and the right set of wheels are fixedly connected through a middle shaft, and the left set of wheels and the right set of wheels are fixedly connected through a middle shaft. The driving motor is fixedly installed on the hydraulic lifting trolley base, and a V-shaped supporting area is formed between the supporting blocks in the same set. Due to the double-station design at the two ends of the hydraulic lifting trolley, when the carrying trolley carries out feeding or discharging on one station, the other station can serve as a product welding temporary storage station, the waiting time of a conveying line is shortened, and the overall production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to welding equipment technical field especially is concerned with a kind of double-station carrying trolley on small cylinder welding conveying line. BACKGROUND

[0002] The traditional manual handling small cylinder parts for welding mode is inefficient and labor-intensive. With the expansion of production scale and the intensification of market competition, enterprises urgently need to improve production efficiency to reduce costs and increase output. The welding conveying line cooperates with the small cylinder welding carrying trolley, which can realize the continuous and automatic transportation of small cylinder parts, reduce the time and energy consumption of manual handling, make the welding production process more smooth and efficient, and greatly improve the overall production efficiency.

[0003] When welding small cylinders, accurate positioning and stable transportation are crucial to welding quality. Manual handling may cause small cylinders to shake, bump and other situations during transportation, affecting their positioning accuracy and surface quality, and thus affecting the welding quality. SUMMARY

[0004] The technical problem to be solved by the utility model is:

[0005] To solve the above technical problems, the present application is realized by the following technical scheme: a double-station carrying trolley on a small cylinder welding conveying line, comprising a hydraulic lifting trolley, a linear guide rail, a support block, a drive motor and a wheel, the wheel is installed at the four corners of the hydraulic lifting trolley base, and the four wheels are placed on the linear guide rail, the left and right two groups of wheels are fixedly connected through the middle shaft respectively, the drive motor is fixedly installed on the hydraulic lifting trolley base, the drive motor is drivingly connected with the middle shaft of one of the wheels through the transmission wheel and the transmission belt, the eight support blocks are symmetrically fixedly installed on the top frame of the hydraulic lifting trolley and form a V-shaped support area between the same group of support blocks.

[0006] As a preferred, the top frame of the hydraulic lifting trolley is provided with a two-stage lifting mechanism at both ends, the two-stage lifting mechanism is composed of a bracket, a fixed platform, a movable platform and a hydraulic cylinder, the bracket is fixedly installed on the top frame of the hydraulic lifting trolley, the fixed platform is fixedly installed on the bracket, the cylinder body of the hydraulic cylinder is fixedly installed on the fixed platform, the piston rod of the hydraulic cylinder is fixedly connected with the movable platform by sliding through the fixed platform, and the same group of support blocks is fixedly installed on the movable platform.

[0007] As a preferred, the support surface of the support block is fixedly installed with a pad by screwing.

[0008] As a preferred, a guide column is fixedly installed on the movable platform in a rectangular distribution, a guide sleeve is fixedly installed on the fixed platform, and the guide column is slidingly installed in the guide sleeve.

[0009] Compared with the prior art, the advantages of this utility model are: the dual-station design at both ends of the hydraulic lifting platform allows the transport trolley to load or unload materials at one station while the other station can serve as a product welding buffer station, reducing the waiting time of the conveyor line and improving the overall production efficiency. Attached Figure Description

[0010] The present invention will be further described below with reference to the accompanying drawings.

[0011] Fig. 1 This is a perspective view of the present invention.

[0012] Fig. 2 This is the front view of this utility model.

[0013] Fig. 3 This is a 3D diagram of the two-stage lifting mechanism.

[0014] Fig. 4 This is the front view of the two-stage lifting mechanism. Detailed Implementation

[0015] The present invention will now be described in detail with reference to specific embodiments:

[0016] like Figs. 1 to 4 The diagram shows a dual-station transport trolley on a small cylindrical welding conveyor line, comprising a hydraulic lifting platform 1, linear guide rails 2, support blocks 3, a drive motor 4, and wheels 5. The wheels 5 are installed at the four corners of the base of the hydraulic lifting platform 1, and the four wheels 5 are placed on the linear guide rails 2. The left and right sets of wheels 5 are fixedly connected by a central axle. The drive motor 4 is fixedly installed on the base of the hydraulic lifting platform 1, and the drive motor 4 is connected to the central axle of one set of wheels 5 through a transmission wheel and a transmission belt. The eight support blocks 3 are divided into two symmetrical groups and fixedly installed on the top frame of the hydraulic lifting platform 1, forming a V-shaped support area between the support blocks 3 in the same group.

[0017] The top frame of the hydraulic lifting trolley 1 is provided with a two-stage lifting mechanism at both ends, which is composed of a support 6, a fixed carrier 7, a movable carrier 8 and a hydraulic cylinder 9. The support 6 is fixedly installed on the top frame of the hydraulic lifting trolley 1. The fixed carrier 7 is fixedly installed on the support 6. The cylinder body of the hydraulic cylinder 9 is fixedly installed on the fixed carrier 7. The piston rod of the hydraulic cylinder 9 is fixedly connected with the movable carrier 8 by sliding through the fixed carrier 7. The same set of supporting blocks 3 are fixedly installed on the movable carrier 8. The supporting surface of the supporting block 3 is fixedly installed with a pad 31 by screwing. The piston rod of the hydraulic cylinder 9 drives the fixed carrier 7 and the supporting block 3 combination to move synchronously up and down. In the case that the height position of the hydraulic lifting trolley 1 is fixed, the single-sided supporting block 3 is lifted by the two-stage lifting mechanism. The pad 31 has an anti-skid function. After the pad 31 is worn out, it can be replaced by simply disassembling it.

[0018] The movable carrier 8 is fixedly installed with a guide column 71 in a rectangular distribution. The fixed carrier 7 is fixedly installed with a guide sleeve. The guide column 71 is slidingly installed in the guide sleeve. The cooperation of the guide column 71 and the guide sleeve can improve the straightness of the upward and downward movement of the movable carrier 8.

[0019] The frame of the hydraulic lifting trolley 1 is made of high-strength steel material, which has good rigidity and stability and can withstand the weight of small cylinder bodies and various forces during transportation.

[0020] The same set of supporting blocks 3 form a bearing mechanism, and the bearing mechanism is provided with a group, which can simultaneously or separately bear different small cylinder bodies. The V-shaped supporting area can adapt to the positioning needs of small cylinder bodies of various diameters, ensuring that the small cylinder bodies maintain stable positions during transportation.

[0021] The driving system is composed of a driving motor 5, a speed reducer and a wheel 5. The driving motor 5 is a servo driving motor. The driving motor provides power. The speed reducer converts the high-speed rotation of the motor into low-speed large-torque output suitable for the wheel 5. The wheel 5 is usually made of materials with good wear resistance and shock absorption performance to ensure the stability of the hydraulic lifting trolley 1 during transportation. The servo driving motor can accurately control the positioning.

[0022] The control system takes PLC as the core and can receive instructions from the main control system of the welding conveying line to control the lifting of the hydraulic lifting trolley 1, the start and stop of the driving motor 5 and the speed reducer, and the extension and retraction of the piston rod of the hydraulic cylinder 9. It is also equipped with an operation box to facilitate manual control by the operator.

[0023] The positioning principle of the hydraulic lifting trolley 1 moving along the linear guide rail 2 is as follows: when the hydraulic lifting trolley 1 runs to the specified work position, the sensor detects the signal and sends it to the control system, and the control system controls the driving system to stop running, so as to realize the precise positioning of the double-station carrying trolley on the linear guide rail 2. The small cylinder welding carrying trolley is equipped with an accurate positioning system and a stable transportation structure, which can ensure the position accuracy and stability of the small cylinder during transportation, provide protection for high-quality welding, reduce welding defects caused by transportation problems, and improve the qualified rate of products.

[0024] The work flow of taking, feeding, welding and discharging is as follows: the small cylinder conveying line is provided with a notch matched with the top frame of the hydraulic lifting trolley 1, and when the double-station carrying trolley feeds and discharges from the conveying line, the top frame of the hydraulic lifting trolley 1 can freely move up and down in the notch of the conveying line. When taking, the hydraulic lifting trolley 1 is lowered to the lowest, the right side bearing mechanism fork is inserted into the conveying line, the hydraulic lifting trolley 1 is lifted to take out the small cylinder, the carrying trolley runs directly below the girth weld special machine, the hydraulic lifting trolley 1 is lowered, the small cylinder falls on the feeding and discharging bracket of the welding special machine, the carrying trolley performs the next process, at the same time, the feeding and discharging bracket of the welding special machine is lifted, the girth weld equipment clamps the cylinder body, the RFID scans and reads the cylinder information for welding operation, the left end bearing mechanism of the carrying trolley takes the small cylinder from the left conveying line, the carrying trolley runs a distance on the side of the welding special machine, the right end bearing mechanism of the carrying trolley waits for the welded cylinder under the welding special machine, after the right end bearing mechanism of the carrying trolley receives the welded cylinder, the bearing mechanism on the left end bearing mechanism of the carrying trolley feeds the small cylinder on the feeding and discharging bracket of the welding special machine, and the carrying trolley places the welded cylinder received by the right end bearing mechanism on the right end conveying line and then receives the cylinder.

Claims

1. A double-station carrying trolley on a small cylinder welding conveying line, characterized in that: Including hydraulic lifting trolley (1), linear guide (2), support block (3), drive motor (4) and wheel (5), the wheel (5) is installed in hydraulic lifting trolley (1) base four corners, and four wheels (5) are placed on linear guide (2), and the left and right two groups of wheels (5) are fixedly connected through the middle shaft respectively, the drive motor (4) is fixedly installed on the base of hydraulic lifting trolley (1), the drive motor (4) is drivenly connected with the middle shaft of one group of wheels (5) through transmission wheel and transmission belt, eight support blocks (3) are symmetrically divided into two groups and fixedly installed on the top frame of hydraulic lifting trolley (1), and V-shaped support area is formed between the support blocks (3) in the same group.

2. The double station carrier trolley on compact cylinder welding conveyor line according to claim 1, characterized in that: The top frame of the hydraulic lifting trolley (1) is provided with two-stage lifting mechanism at both ends, the two-stage lifting mechanism is composed of support (6), fixed platform (7), movable platform (8) and hydraulic cylinder (9), the support (6) is fixedly installed on the top frame of the hydraulic lifting trolley (1), the fixed platform (7) is fixedly installed on the support (6), the cylinder body of the hydraulic cylinder (9) is fixedly installed on the fixed platform (7), the piston rod of the hydraulic cylinder (9) is fixedly connected with the movable platform (8) by sliding through the fixed platform (7), and the same group of support blocks (3) are fixedly installed on the movable platform (8).

3. The double station carrier trolley on compact cylinder welding conveyor line according to claim 2, characterized in that: The support surface of the support block (3) is fixedly installed with the pad (31) by screwing.

4. The double station carrier trolley on compact cylinder welding conveyor line according to claim 2, characterized in that: The movable platform (8) is fixedly installed with guide columns (71) in rectangular distribution, the fixed platform (7) is fixedly installed with guide sleeves, and the guide columns (71) are slidably installed in the guide sleeves.

Images