Full-automatic TRAY disc jacking and holding conveyor
The fully automatic TRAY tray lifting and clamping conveyor realizes the automated transfer of TRAY trays, which solves the problems of inconvenience and risk of contact during manual handling, improves transfer efficiency and protects the integrity of PCB boards.
Patent Information
- Application Number
- CN202520234689.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-02-14
AI Technical Summary
In the current PCB production process, the transport of PCBs in trays is inconvenient and there is a risk of manual contact with the PCBs, which may lead to electrostatic damage or other damage.
Design a fully automatic TRAY tray lifting and clamping conveyor, including a frame, a first conveying module, a clamping mechanism, a lifting mechanism, and a TRAY tray conveying mechanism. The automated transfer of TRAY trays is achieved through mechanized cooperation, avoiding manual operation.
It achieves fully automated transfer of TRAY disks, improves transfer efficiency, avoids electrostatic damage or other damage to PCB boards, and ensures product safety and stability.
Smart Images
Figure CN223950241U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of workpiece conveying device, especially relates to a full -automatic TRAY disc jacking and holding conveyer. BACKGROUND
[0002] TRAY disc is a kind of packaging, transport and storage tool applied to electronic, semiconductor product, to the product play the role of bearing and protecting precision component (such as PCB board, chip etc.). Multiple grooves or compartments are usually provided on TRAY disc to fix and separate products, ensure that product keeps stable and safe during handling.
[0003] In the production process of PCB board, TRAY disc is usually used as transport tool. Multiple PCB boards to be processed are placed in each TRAY disc, and multiple TRAY discs are stacked into a pile for transport. At present, transport work mainly relies on manual use of tools to carry the whole pile of TRAY discs from the current process to the next process. However, the whole pile of TRAY discs is heavy, manual carrying is not only inconvenient, but also has the risk of touching PCB board, which may cause electrostatic damage or other damage problems. UTILITY MODEL CONTENTS
[0004] The main purpose of the utility model is to provide a full-automatic TRAY disc jacking and holding conveyer, which aims to solve the technical problems that manual TRAY disc pile carrying is inconvenient in the production process of existing PCB board, and there is the risk of workers touching PCB board, which may cause electrostatic damage or other damage.
[0005] To achieve the above purpose, the full-automatic TRAY disc jacking and holding conveyer provided by the utility model comprises a rack, a first conveying module, a clamping mechanism, a jacking mechanism and a TRAY disc conveying mechanism. The first conveying module comprises a first belt. The jacking mechanism comprises a jacking support plate. The clamping mechanism comprises at least two clamping plates. Both clamping plates are arranged at the lower part of the clamping mechanism. The upper part of the clamping mechanism is connected with the first belt.
[0006] The input end of the TRAY disc conveying mechanism is connected with the output end of the previous process. The output end of the TRAY disc conveying mechanism is connected with the jacking support plate. Both clamping plates are located above the TRAY disc conveying mechanism, and both clamping plates are arranged on the opposite sides of the jacking support plate respectively. The clamping mechanism can be connected with the input end of the next process.
[0007] Optionally, the first conveying module comprises a first mounting frame, a first motor, a first housing, a first transmission shaft, a first sliding rail and a first supporting leg.
[0008] The number of the first legs is two groups, both of which are installed on the top of the rack, the number of the first slide rails is two, both of which are installed on the two groups of first legs, the first mounting frame is arranged between the two first slide rails, the number of the first belts is two, both of which are arranged on the two first slide rails, the first motor, the first housing and the first transmission shaft are all arranged on the first mounting frame, the number of the first transmission shafts is two, the output ends of both of which are connected with the input ends of the two first belts respectively, the output end of the first motor is connected with the input ends of the two first transmission shafts, and the first housing is installed on the first mounting frame.
[0009] Optionally, the positive and negative screw module further comprises a second mounting frame, a second motor, a second transmission shaft and a second sliding seat, both ends of the second mounting frame are connected with the output ends of the two first belts respectively, the second motor, the second transmission shaft and the second sliding seat are all installed on the second mounting frame, the output end of the second motor is connected with one end of the second transmission shaft, both heads of the second transmission shaft are two thread segments with opposite thread directions respectively, the number of the second sliding seats is two, both of which are installed on the two thread segments respectively, and both of the second sliding seats are connected with the two clamping plates respectively.
[0010] Optionally, the positive and negative screw module further comprises a second guide rail, a second sliding block and a second cross bar, the number of the second sliding blocks is two, the number of the second cross bars is two, the second guide rail is installed on the bottom of the second mounting frame, the second sliding block is slidably installed on the second guide rail, both of the second cross bars are connected with the two second sliding blocks respectively, and the ends of both of the second cross bars are connected with the upper parts of the two clamping plates respectively.
[0011] Optionally, the clamping mechanism comprises a third vertical bar, the number of the third vertical bars is two groups, the upper parts of both of the third vertical bars are connected with the two second sliding seats and the two second cross bars respectively, and the lower parts of both of the third vertical bars are connected with the two clamping plates respectively.
[0012] Optionally, the jacking mechanism comprises a fourth mounting frame, a fourth motor and a jacking plate, the fourth mounting frame is arranged on the rack, the fourth motor is arranged on the fourth mounting frame, and the lower part of the jacking plate is connected with the output end of the fourth motor.
[0013] Optionally, the TRAY disc conveying mechanism comprises a fifth mounting frame, a fifth motor and a fifth belt, the fifth mounting frame is arranged on the rack, the fifth motor and the fifth belt are both arranged on the fifth mounting frame, and the output end of the fifth motor is connected with the input end of the fifth belt.
[0014] The technical scheme of the utility model has the following beneficial effects:
[0015] Through cooperation of the rack, the first conveying module, the clamping mechanism, the jacking mechanism and the TRAY disc conveying mechanism, the TRAY disc can be transferred from a previous process to a next process, full automation and mechanization of transfer are realized, manual participation in transfer operation is not needed, the transfer efficiency is effectively improved, and the situation that a worker touches the PCB is avoided, so that the situation that the PCB is damaged by static electricity or other damage is prevented. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the structure shown in these drawings without creative labor.
[0017] Figure 1 It is a whole structure schematic diagram of a full-automatic TRAY disc jacking and clamping conveyor of an embodiment of the utility model;
[0018] Figure 2 It is a structure schematic diagram of the first conveying module of a full-automatic TRAY disc jacking and clamping conveyor of an embodiment of the utility model;
[0019] Figure 3 It is a structure schematic diagram of the positive and negative screw module of a full-automatic TRAY disc jacking and clamping conveyor of an embodiment of the utility model;
[0020] Figure 4 It is a structure schematic diagram of the clamping mechanism of a full-automatic TRAY disc jacking and clamping conveyor of an embodiment of the utility model;
[0021] Figure 5 It is a structure schematic diagram of the jacking mechanism of a full-automatic TRAY disc jacking and clamping conveyor of an embodiment of the utility model;
[0022] Figure 6 It is a structure schematic diagram of the TRAY disc conveying mechanism of a full-automatic TRAY disc jacking and clamping conveyor of an embodiment of the utility model.
[0023] Explanation of reference numerals: rack 100, first conveying module 200, first mounting rack 210, first motor 220, first cover 230, first transmission shaft 240, first belt 250, first slide rail 260, first supporting leg 270, forward and reverse screw module 300, second motor 310, second transmission shaft 320, second slide base 330, second guide rail 340, second slide block 350, second cross bar 360, clamping mechanism 400, third vertical bar 410, clamping plate 420, jacking mechanism 500, fourth mounting rack 510, fourth motor 520, jacking plate 530, TRAY disc conveying mechanism 600, fifth mounting rack 610, fifth motor 620, fifth belt 630.
[0024] The realization, functional features and advantages of the utility model will be further described with reference to the drawings in combination with embodiments. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] It should be noted that all directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings). If the specific posture changes, the directionality indications also change accordingly.
[0027] In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that those skilled in the art can realize it. When the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist and is not within the protection scope required by the utility model.
[0028] The utility model provides a kind of full-automatic TRAY disc jacking clamping conveyor.
[0029] As Figures 1 to 6As shown, in an embodiment of the present application, the full-automatic TRAY disc jacking and clamping conveyor comprises a rack 100, a first conveying module 200, a forward and reverse screw module 300, a clamping mechanism 400, a jacking mechanism 500 and a TRAY disc conveying mechanism 600. Specifically, the first conveying module 200 comprises a first belt 250, the forward and reverse screw module 300 is connected with the output end of the first belt 250, the jacking mechanism 500 comprises a jacking supporting plate 530, the clamping mechanism 400 comprises at least two clamping plates 420, the two clamping plates 420 are both arranged at the lower part of the clamping mechanism 400, and the upper part of the clamping mechanism 400 is connected with the forward and reverse screw module 300. Further, the input end of the TRAY disc conveying mechanism 600 is connected with the output end of the previous process, the output end of the TRAY disc conveying mechanism 600 is connected with the jacking supporting plate 530, the two clamping plates 420 are both located above the TRAY disc conveying mechanism 600, and the two clamping plates 420 are respectively arranged at the opposite sides of the jacking supporting plate 530, and the clamping mechanism 400 can be connected with the input end of the next process.
[0030] When the TRAY disc with the PCB board is transferred from the previous process to the next process, the TRAY disc is conveyed from the previous process to the jacking supporting plate 530 along the TRAY disc conveying mechanism 600, and then the TRAY disc is lifted upward by the jacking supporting plate 530, so that the TRAY disc is separated from the TRAY disc conveying mechanism 600. Then, the clamping plate 420 of the clamping mechanism 400 is driven by the forward and reverse screw module 300 to clamp the TRAY disc, and then the forward and reverse screw module 300, the clamping mechanism 400 and the clamping plate 420 are transferred to the next process by the first conveying module 200, and then the TRAY disc is released by the clamping plate 420, so that the transfer operation is completed.
[0031] As Figure 2As shown, the first conveying module 200 includes a first mounting frame 210, a first motor 220, a first cover 230, a first transmission shaft 240, a first slide rail 260, and a first support leg 270. Specifically, the first support leg 270 is in two groups, both of which are mounted on the top of the rack 100, the first slide rail 260 is in two pieces, both of which are mounted on the two groups of first support legs 270, the first mounting frame 210 is arranged between the two first slide rails 260, and the first belt 250 is in two pieces, both of which are arranged on the two first slide rails 260. Further, the first motor 220, the first cover 230, and the first transmission shaft 240 are all arranged on the first mounting frame 210, the first transmission shaft 240 is in two pieces, the output ends of which are respectively connected to the input ends of the two first belts 250, the output end of the first motor 220 is connected to the input end of the two first transmission shafts 240, and the first cover 230 is mounted on the first mounting frame 210. In this embodiment, the first motor 220 is used to drive the first transmission shaft 240 to rotate, and the first transmission shaft 240 drives the two first belts 250 to rotate, thereby driving the positive and negative screw rod module 300 to move from one end of the first belt 250 and the first slide rail 260 to the other end.
[0032] As shown, Figure 3 The positive and negative screw rod module 300 includes a second mounting frame, a second motor 310, a second transmission shaft 320, a second slide base 330, a second guide rail 340, a second sliding block 350, and a second cross bar 360. Specifically, the two ends of the second mounting frame are respectively connected to the output ends of the two first belts 250, the second motor 310, the second transmission shaft 320, and the second slide base 330 are all mounted on the second mounting frame, the output end of the second motor 310 is connected to one end of the second transmission shaft 320, the two ends of the second transmission shaft 320 are respectively two threaded segments with opposite thread directions, the second slide base 330 is in two pieces, both of which are mounted on the two threaded segments, and the two second slide bases 330 are respectively connected to the two clamping plates 420. Further, the second sliding block 350 is in two pieces, the second cross bar 360 is in two pieces, the second guide rail 340 is mounted on the bottom of the second mounting frame, the second sliding block 350 is slidably mounted on the second guide rail 340, the two second cross bars 360 are respectively connected to the two second sliding blocks 350, and the ends of the two second cross bars 360 are respectively connected to the upper parts of the two clamping plates 420.
[0033] As shown, Figure 4 The clamping mechanism 400 includes a third vertical bar 410, the upper parts of the two groups of third vertical bars 410 are respectively connected to the two second slide bases 330 and the two second cross bars 360, and the lower parts of the two groups of third cross bars are respectively connected to the two clamping plates 420.
[0034] In the embodiment, the second motor 310 is used to drive the second transmission shaft 320, when the second transmission shaft 320 rotates, the two second sliding seats 330 move away from each other or move close to each other, so as to drive the two clamping plates 420 to move, so that the two clamping plates 420 realize the functions of clamping and placing the TRAY disc. In addition, the second guide rail 340, the second sliding block 350 and the second cross bar 360 are arranged, which is beneficial to improve the stability of the clamping mechanism 400 and ensure the accuracy of the clamping mechanism 400 clamping and placing the TRAY disc.
[0035] As shown in Figure 5 The jacking mechanism 500 includes a fourth mounting frame 510, a fourth motor 520 and a jacking plate 530, the fourth mounting frame 510 is arranged on the rack 100, the fourth motor 520 is arranged on the fourth mounting frame 510, and the lower portion of the jacking plate 530 is connected with the output end of the fourth motor 520.
[0036] As shown in Figure 6 The TRAY disc conveying mechanism 600 includes a fifth mounting frame 610, a fifth motor 620 and a fifth belt 630, the fifth mounting frame 610 is arranged on the rack 100, the fifth motor 620 and the fifth belt 630 are arranged on the fifth mounting frame 610, and the output end of the fifth motor 620 is connected with the input end of the fifth belt 630.
[0037] Specifically, the working principle and process of the utility model are as follows:
[0038] Through the cooperation of the rack, the first conveying module, the clamping mechanism, the jacking mechanism and the TRAY disc conveying mechanism, the TRAY disc can be transferred from the previous process to the next process, realizing the full automation and mechanization of the transfer, without manual participation in the transfer operation, effectively improving the transfer efficiency, and avoiding the situation that the worker touches the PCB board, thereby preventing the PCB board from being damaged by static electricity or other damage.
[0039] The above is only the preferred embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation made by using the utility model specification and the drawings, or direct / indirect application in other related technical fields is included in the patent protection range of the utility model.
Claims
1. A full-automatic TRAY lifting and holding conveyor, characterized in that, The rack, the first conveying module, the clamping mechanism, the jacking mechanism and the TRAY tray conveying mechanism, the first conveying module includes a first belt, the jacking mechanism includes a jacking support plate, the clamping mechanism includes at least two clamping plates, two clamping plates are arranged on the lower part of the clamping mechanism, and the upper part of the clamping mechanism is connected with the first belt; The input end of the TRAY tray conveying mechanism is connected with the output end of the previous process, the output end of the TRAY tray conveying mechanism is connected with the jacking support plate, two clamping plates are located above the TRAY tray conveying mechanism, and two clamping plates are arranged on the opposite sides of the jacking support plate, and the clamping mechanism can be connected with the input end of the next process.
2. The fully automatic TRAY lifting and holding conveyor according to claim 1, characterized in that, The first conveying module includes a first mounting frame, a first motor, a first housing, a first transmission shaft, a first sliding rail and a first supporting leg; The number of the first supporting leg is two groups, two groups of the first supporting leg are arranged on the top of the rack, the number of the first sliding rail is two, two first sliding rails are arranged on the two groups of the first supporting leg, the first mounting frame is arranged between the two first sliding rails, the number of the first belt is two, two first belts are arranged on the two first sliding rails, the first motor, the first housing and the first transmission shaft are arranged on the first mounting frame, the number of the first transmission shaft is two, the output ends of two first transmission shafts are connected with the input ends of two first belts respectively, the output end of the first motor is connected with the input ends of two first transmission shafts, and the first housing is arranged on the first mounting frame.
3. The fully automatic TRAY lifting and holding conveyor according to claim 1, characterized in that, It also includes a forward and reverse screw module, the forward and reverse screw module includes a second mounting frame, a second motor, a second transmission shaft and a second sliding seat, two ends of the second mounting frame are connected with the output ends of two first belts respectively, the second motor, the second transmission shaft and the second sliding seat are arranged on the second mounting frame, the output end of the second motor is connected with one end of the second transmission shaft, two heads of the second transmission shaft are two thread segments with opposite thread directions respectively, the number of the second sliding seat is two, two second sliding seats are arranged on the two thread segments respectively, and two second sliding seats are connected with two clamping plates respectively.
4. The fully automatic TRAY lifting and holding conveyor according to claim 3, characterized in that, The forward and reverse screw module further includes a second guide rail, a second sliding block and a second cross bar, the number of the second sliding block is two, the number of the second cross bar is two, the second guide rail is arranged on the bottom of the second mounting frame, the second sliding block is slidably arranged on the second guide rail, two second cross bars are connected with two second sliding blocks respectively, and the ends of two second cross bars are connected with the upper parts of two clamping plates respectively.
5. The fully automatic TRAY lifting and holding conveyor according to claim 4, characterized in that, The clamping mechanism includes a third vertical rod, the number of the third vertical rod is two groups, the upper parts of two groups of the third vertical rod are connected with two second sliding seats and two second cross bars respectively, and the lower parts of two groups of the third vertical rod are connected with two clamping plates respectively.
6. The fully automatic TRAY table lifting and holding conveyor according to claim 1, characterized in that, The jacking mechanism includes a fourth mounting frame, a fourth motor and a jacking support plate, the fourth mounting frame is arranged on the rack, the fourth motor is arranged on the fourth mounting frame, and the lower part of the jacking support plate is connected with the output end of the fourth motor.
7. The fully automatic TRAY table lifting and holding conveyor according to claim 1, characterized in that, The TRAY disc conveying mechanism comprises a fifth mounting frame, a fifth motor and a fifth belt, the fifth mounting frame is arranged on the rack, the fifth motor and the fifth belt are arranged on the fifth mounting frame, and the output end of the fifth motor is connected with the input end of the fifth belt.